Ingersoll-Rand 55P3 Operation And Maintenance Manual Download Page 21

21

MAINTENANCE SECTION

14. Install the Cylinder (24) over the Vanes and Rotor

with the end of the Cylinder having the Alignment
Pin (25) in the middle of the four holes positioned
toward the Front End Plate.  Make certain the Pin
enters the hole in  the face of the Front End Plate.
See Dwg. TPD1276.

(Dwg. TPD1276)

CYLINDER

VANE

ROTOR

FRONT END PLATE
ALIGNMENT PIN

15. Place the Rear End Plate and Bearing against the face

of the Cylinder, Bearing end trailing.

16. Insert the assembly into the Motor Housing.  It may

be necessary to tap the assembly into position with a
brass or plastic hammer.
See Dwg. TPD1279.

 (Dwg. TPD1279)

17. Grasp the handle of the Motor Housing in vise jaws

with the rotor shaft upward. Thread the Front End
Plate Spacer (31) into the Housing and using the end
plate spacer spanner, tighten the Spacer to 12 ft–lb
(16 Nm) torque. This is a left–hand thread; rotate
the wrench counterclockwise to tighten.
See to Dwg. TPD1280.

COUNTERCLOCKWISE TO TIGHTEN

SPANNER

(Dwg. TPD1280)

18. After installing the Front End Plate Spacer, grasp the

shaft of the Rotor and rotate it by hand. If the Rotor
does not turn easily, disassemble the motor unit and
determine where the assembly is binding. The motor
must rotate freely before proceeding further with the
assembly.

19. Install the Cover (20).

Assembly of the Impulse Mechanism

1. Insert the long shaft with the annular groove of the

Spring Guide (44) into the central opening of the 
O–ring installer furnished with the Tool Kit
(Part No. 55P–199). Place the Spring Guide Seal (45)
on the tapered end of the installer and roll the Seal up
the taper and into the groove on the large body of the
Spring Guide.  See Dwg. TPD1281.

(Dwg. TPD1281)

SPRING GUIDE SEAL

O–RING INSTALLER

2. Insert the Relief Valve (43), large end trailing, into

the Liner (41). Insert the assembled Spring Guide,
long hub with annular groove leading, into the Liner
against the Relief Valve. See Dwg. TPD1282.

(Dwg. TPD1282)

RELIEF VALVE

LINER

LONG END OF SPRING GUIDE
WITH GROOVE

3. Place a Blade (46) into one of the slots of the Drive

Shaft (62 or 68A) with the blade assembly pins 
inward.

4. From the opposite side of the Shaft, encircle each Pin

with a Blade Spring (47).

Summary of Contents for 55P3

Page 1: ...See Dwg TPD905 1 for a typical piping arrangement Always use clean dry air at 90 psig maximum air pressure Dust corrosive fumes and or excessive moisture can ruin the motor of an air tool Do not lubr...

Page 2: ...6 2bar 620kPa ADJUSTMENTS TORQUE ADJUSTMENT To adjust the torque on these Twin Blade Impulse Wrenches proceed as follows 1 Remove the Adjustment Hole Plug 2 Rotate the Drive Shaft until the Torque Ad...

Page 3: ...ended Torque Range in rpm Soft Draw ft lb Nm Hard Slam ft lb Nm 55PQ1 pistol 1 4 insert bit 8 000 16 28 22 38 19 30 26 40 60PQ1 pistol 1 4 insert bit 6 600 22 30 30 40 21 32 28 44 55P3 pistol 3 8 squa...

Page 4: ...es corrosives et ou une humidit excessive peuvent endommager le moteur d un outil pneumatique Ne jamais lubrifier les outils avec des liquides inflammables ou volatiles tels que le k ros ne le gasol...

Page 5: ...E EN SERVICE DE L OUTIL R GLAGE DU COUPLE Pour ajuster le couple sur ces cl s impulsion bi lame proc der comme suit 1 Retirer le bouchon du trou de r glage 2 Tourner l arbre d entra nement jusqu ce qu...

Page 6: ...nement Vitesse libre Gamme de couples recommand e pouces tr mn Serrage lastique Nm Serrage fort Nm 55PQ1 pistolet embout 1 4 8 000 22 38 26 40 60PQ1 pistolet embout 1 4 6 600 30 40 28 44 55PQ3 pistol...

Page 7: ...sig El polvo los gases corrosivos y o el exceso de humedad podr an estropear el motor de una herramienta neum tica No lubrique las herramientas con l quidos inflamables o vol tiles tales como querosen...

Page 8: ...o dos cuando utilice esta herramienta PARA PONER LA HERRAMIENTA EN SERVICIO AJUSTE DE PAR Para ajustar el par de estas Llaves de Impulso de Doble Paleta proceda como sigue 1 Saque el Tap n de Orifici...

Page 9: ...ri min Morbida aspirazione ft lb Nm Colpo duroe ft lb Nm 55PQ1 impugnatura punte inserti di 1 4 8 000 16 28 22 38 19 30 26 40 60PQ1 impugnatura punte inserti di 1 4 6 600 22 30 30 40 21 32 28 44 55P3...

Page 10: ...e sempre ar seco e limpo com press o m xima de 90 psig P fumos corrosivos e ou humidade excessiva podem arruinar o motor de uma ferramenta pneum tica N o lubrifique as ferramentas com l quidos inflam...

Page 11: ...DVERT NCIA ADVERT NCIA ADVERT NCIA ADVERT NCIA COLOCANDO A FERRAMENTA EM FUNCIONAMENTO AJUSTE DE TORQUE Para ajustar o torque nestas Chaves Dinamom tricas de Impuls o de L minas Duplas proceda da segu...

Page 12: ...ado pol rpm Aperto Ligeiro Nm p s lb Batimento Duro Nm p s lb 55PQ1 pistola 1 4 bite de inser o 8 000 22 38 16 28 26 40 19 30 60PQ1 pistola 1 4 bite de inser o 6 600 30 40 22 30 28 44 21 32 55P3 pisto...

Page 13: ...MAINTENANCE SECTION 13 Dwg TPA1558 2...

Page 14: ...g 2 55P3 223 for 55PQ1 55PQ B40 18 Exhaust Deflector Assembly 55P3 A23 for 55PQ1 EU 55PQ EU B40 19 Deflector Retaining Pin 55P3 120 for 60P3 60P3 B40 20 Rubber Grip 55P3 2 for 60P3 EU 60P3 EU B40 21 H...

Page 15: ...sm Cover Assembly 47 Spring 2 for 55P 180PQ A31 for 55P 180PQ 568 for 60P 60P3 A31 48 Front Liner Cover Assembly 180PQ A211 33 Adjustment Screw 180PQ 230 49 Liner Cover Pin 180PQ 232 34 O ring 180PQ 2...

Page 16: ...taining Ring for PQ1 EQ104S 933 for 60P 60P3 95 74 Hexagon Wrench 55P3 900 62 Drive Shaft Assembly 75 Hexagon Wrench 55P3 901 for 55P3 55P3 A626 Motor Tune up Kit for 60P3 60P3 A626 for 55P includes i...

Page 17: ...wnward over a container rotate the Drive Shaft to purge the fluid from the mechanism As an alternate method using the syringe from the Fluid Replacement Kit Part No EQ106S K400 purge the fluid from th...

Page 18: ...Mechanism Cover 59 with the output end of the Drive Shaft downward 3 Using an adjustable wrench unscrew the the Motor Housing Assembly 1 from the Mechanism Cover This is a left hand thread rotate the...

Page 19: ...drift or pin punch through the central opening of the Rear End Plate to tap the Bearing out of the End Plate See Dwg TPD1271 Do not enlarge or damage the shaft hole in the End Plate Dwg TPD1271 7 Usi...

Page 20: ...e Bushing Set the Reverse Lever Detent Ball 10 on the Spring and while holding it in place align the Ball with the detent hole in the Bushing Push the Valve into the Bushing until the Reverse Lever De...

Page 21: ...18 After installing the Front End Plate Spacer grasp the shaft of the Rotor and rotate it by hand If the Rotor does not turn easily disassemble the motor unit and determine where the assembly is bind...

Page 22: ...que Adjustment Screw from the oil plug end of the Housing b From the opposite end of the Housing install the hex of the Torque Adjustment Screw onto the hex wrench c Push the Screw and wrench toward t...

Page 23: ...Apply a thin film of grease to the Liner O ring 34 and install it in the forward bore of the Housing 13 Lubricate the Front and Rear Liner Seals and after orienting the Housing to the proper position...

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