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Refer All Communications to the Nearest
Ingersoll–Rand Office or Distributor.

 Ingersoll–Rand Company 2000

Printed in Japan

03539509

Form P7078
Edition 5
June, 2000

OPERATION AND MAINTENANCE MANUAL FOR

MODELS 2400P AND 3000P

TWIN BLADE  IMPULSE WRENCHES

Models 2400P and 3000P Impulse Wrenches are designed for assembly operations
which require high speed rundown of fasteners with consistent torque delivery and
reduced torque reaction.
Ingersoll–Rand is not responsible for customer modification of tools for applications on
which Ingersoll–Rand was not consulted.

IMPORTANT SAFETY INFORMATION ENCLOSED.

READ THIS MANUAL BEFORE OPERATING TOOL.

IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PLACE THE INFORMATION

IN THIS MANUAL INTO THE HANDS OF THE OPERATOR.

FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY.

PLACING TOOL IN SERVICE

Always operate, inspect and maintain this tool in
accordance with American National Standards
Institute Safety Code for Portable Air Tools
(ANSI B186.1).

For safety, top performance, and maximum
durability of parts, operate this tool at 90 psig 
(6.2 bar/620 kPa) maximum air pressure at the inlet
with 1/2” (13 mm) inside diameter air supply hose.

Always turn off the air supply and disconnect the
air supply hose before installing, removing or
adjusting any accessory on this tool, or before
performing any maintenance on this tool.

Do not use damaged, frayed or deteriorated air
hoses and fittings.

Be sure all hoses and fittings are the correct size
and are tightly secured. See Dwg. TPD905–1 for a
typical piping arrangement.

Always use clean, dry air at 90 psig 
(6.2 bar/620 kPa) maximum air pressure.  Dust,
corrosive fumes and/or excessive moisture can ruin
the motor of an air tool.

Do not lubricate tools with flammable or volatile
liquids such as kerosene, diesel or jet fuel.

Do not remove any labels. Replace any damaged
label.

USING THE TOOL

Always wear eye protection when operating or
performing maintenance on this tool.

Always wear hearing protection when operating
this tool.

Keep hands, loose clothing and long hair away from
rotating end of tool.

Anticipate and be alert for sudden changes in
motion during start up and operation of any power
tool.

Keep body stance balanced and firm.  Do not
overreach when operating this tool.  High reaction
torques can occur at or below the recommended air
pressure.

Tool shaft may continue to rotate briefly after
throttle is released.

Air powered tools can vibrate in use.  Vibration,
repetitive motions or uncomfortable positions may
be harmful to your hands and arms.  Stop using any
tool if discomfort, tingling feeling or pain occurs.
Seek medical advice before resuming use.

Use accessories recommended by Ingersoll–Rand.

Use only impact sockets and accessories.  Do not use
hand (chrome) sockets or accessories.

This tool is not designed for working in explosive
atmospheres.

This tool is not insulated against electric shock.

The use of other than genuine Ingersoll–Rand replacement parts may result in safety hazards, decreased tool
performance, and increased maintenance, and may invalidate all warranties.
Repairs should be made only by authorized trained personnel.  Consult your nearest Ingersoll–Rand Authorized
Servicenter.

  F

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Summary of Contents for 2400P

Page 1: ...y secured See Dwg TPD905 1 for a typical piping arrangement Always use clean dry air at 90 psig 6 2 bar 620 kPa maximum air pressure Dust corrosive fumes and or excessive moisture can ruin the motor o...

Page 2: ...rque output Do not rotate the Oil Plug Make all final adjustments at the job 4 Replace the Adjustment Hole Plug CHANGING THE MECHANISM FLUID To change the Mechanism Fluid in the Impulse Mechanism proc...

Page 3: ...r over the Drive Shaft against the Housing and Gasket Install the four Hammer Case Cap Screws and Lock Washers Tighten each Screw between 45 and 50 in lb 5 1 and 5 6 Nm torque 17 Install the Rubber Ho...

Page 4: ...2 bar 620 kPa La poussi re les fum es corrosives et ou une humidit excessive peuvent endommager le moteur d un outil pneumatique Ne jamais lubrifier les outils avec des liquides inflammables ou volati...

Page 5: ...le couple Ne pas tourner le bouchon d huile NOTE Effectuer tous les r glages finaux sur l crou serrer 4 Remonter le bouchon dans le trou de r glage CHANGEMENT DU FLUIDE DU M CANISME Le fluide du m ca...

Page 6: ...eur et installer le m canisme assembl sur l arbre du rotor 16 Placer le couvercle de carter de marteau sur l arbre d entra nement et contre le corps et son joint Monter les quatre vis six pans creux d...

Page 7: ...6 2 bar 620 kPa El polvo los gases corrosivos y el exceso de humedad pueden estropear el motor de una herramienta neum tica No lubrique las herramientas con l quidos inflamables o vol tiles tales como...

Page 8: ...isminuirlo No gire el tap n del aceite NOTA Haga todos los ajustes finales trabajando 4 Vuelva a poner en su sitio el tap n del orificio de ajuste CAMBIO DEL L QUIDO DEL MECANISMO Para cambiar el l qu...

Page 9: ...canismo ensamblado en el eje rotor 16 Coloque la cubierta de la caja de mazas sobre el eje de accionamiento y contra la carcasa y la junta obturadora Instale los cuatro tornillos de la caja de mazas y...

Page 10: ...o t pico de tubagem Use sempre ar seco e limpo com press o m xima de 6 2 bar 620 kPa 90 psig P fumos corrosivos e ou humidade excessiva podem arruinar o motor de uma ferramenta pneum tica N o lubrifiq...

Page 11: ...ido hor rio para aumentar o torque de sa da e no sentido anti hor rio para diminuir o torque de sa da N o gire o Buj o de leo AVISO Fa a todos os ajustes finais no servi o 4 Reponha o Buj o do Furo de...

Page 12: ...do rotor 16 Coloque a Capa da Caixa do Martelo sobre o Eixo de Comando contra o Corpo e o Junta da Culatra Instale os tr s Parafusos do Tampo da Caixa do Martelo e Anilhas de Trava Aperte cada Parafus...

Page 13: ...MAINTENANCE SECTION 13 Dwg TPA1342...

Page 14: ...rottle Valve Seal EQ112P 159 EQ112P 159 14 Valve Retaining Ring EQ106P 303 EQ106P 303 15 Throttle Rod Assembly EQ112P A302 EQ112P A302 16 Throttle Rod Seal EQ106P 288 EQ106P 288 17 Trigger EQ106P 93 E...

Page 15: ...Hammer Case Cap Screw 4 2400P 277 3000P 638 41 Cap Screw Lock Washer 4 EQ112P 58 EQ112P 58 42 Dead Handle EQ230P A48 43 Rubber Housing Boot 2400P 2 3000P 2 44 Nameplate for models ending in EU 3000P...

Page 16: ...1900P 220 EQ230P 220 65 Blade Spring 2 1900P 219 EQ230P 219 66 Liner Assembly 1900P A203 3000P A203 67 Liner Alignment Pin 4 1900P 298 EQ230P 298 68 Torque Valve Piston 1900P 222 EQ230P 222 Piston St...

Page 17: ...p Assembly slowly downward until fluid flows from the fill opening 11 Thread the Oil Plug with the Oil Plug Seal and Seal Support into the mechanism until it is snug 12 Using a 2 mm hex wrench turn th...

Page 18: ...the central opening in the output end of the rotor shaft 5 While holding the motor end of the Housing above a piece of cardboard on the workbench lightly tap the rod to remove the Rear End Plate Assem...

Page 19: ...wipe every part with a thin film of oil before installation 5 Wipe a thin film of mechanism fluid on all internal mechanism components before installing them in the mechanism 6 Apply a film of O ring...

Page 20: ...completely into the Bushing 21 Using snap ring pliers install the Reverse Valve Retainer 8 22 Slide the Reverse Lever 2 onto the Reverse Valve making certain the cast lug enters the notch on the face...

Page 21: ...then fill the mechanism with fluid and reassemble the tool as instructed in the section CHANGING THE MECHANISM FLUID 18 After assembling the tool check the torque output with a torque tester or pulse...

Page 22: ...22 NOTES...

Page 23: ...23 NOTES...

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