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Flange (84), wheel, Flange Nut (85). Install the Wheel Retaining 

Screw Washer (88) in the recess in the Wheel Flange and install the 

Wheel Retaining Screw (87) in the end of the Arbor and tighten 

it securely.

For models ending in H64

, install wheel against flat face on 

6.

Arbor and install the Flange Nut (85).

Assembly Instructions for Ergo Handle

 

Thread the Ergo Handle (75A) into the Angle Housing (67).

 Troubleshooting Guide

Troubleshooting Guide

Trouble

Probable Cause

Solution

Low power or low free speed

Insufficient air pressure.

Check air line pressure at the Inlet of the Tool. It 

must be 90 psig (6.2 bar/620 kPa).

Clogged muffler elements.

Disassemble the Inlet and remove Exhaust

Diffuser to replace Mufflers for Rear Exhaust.

Disassemble Front Clamp Nut and remove Front

Cap for Front Exhaust. Ensure muffler is in Front

Cap and not pushed down into Motor Housing.

Plugged Inlet Screen.

Clean the Inlet Screen with a clean, suitable 

cleaning solution or replace the Screen.

Worn or broken Vanes.

Install a complete set of new Vanes.

Loose Clamp Nut or Arbor Housing.

Tighten the Nut or Housing between 20 and 25 

ftlb (27 and 34 Nm) torque.

Worn or broken Motor Housing

Replace the Motor Housing.

Grit buildup under the Throttle Lever 

restricting full Throttle Valve Plunger 

movement

Remove the Throttle Lever and clean the groove 

in the Motor Housing.

Bent stem on Throttle Valve.

Replace the Throttle Valve.

Front Seal Cup Assembly dragging 

against the shield of the Front Rotor 

Bearing

Reposition the Front Seal Cup Assembly.

Excessive runout

Bent Arbor.

Replace the Arbor.

Loose Collet Nut.

Tighten the Collet Nut until snug.

Worn or damaged Collet, Collet Nut or 

Nosepiece.

Replace the damaged component and retest.

Worn or damaged Upper Arbor Bearing 

or Lower Arbor Bearing.

Replace the worn or damaged Bearing.

Scoring of End Plate

Worn Front End Plate Spacer or Front End

Plate.

Install a new Front End Plate Spacer and Front 

End Plate.

Worn Front Rotor Bearing.

Install a new Front Rotor Bearing.

Leaky Throttle Valve

Dirt accumulation on Throttle Valve or 

Throttle Valve Seat.

Disassemble, inspect and clean parts.

Worn Throttle Valve or Throttle Valve 

Seat.

Replace the Throttle Valve and/or Throttle 

Valve Seat.

Excessive dirt build-up beneath the 

Throttle Lever.

Clean out the slot area.

Bent Throttle Valve Plunger.

Replace the Plunger.

Summary of Contents for G2E

Page 1: ...04581245 Edition 2 May 2014 Save These Instructions Air Grinder Die Grinder and Sander Series G2 Angle Maintenance Information ...

Page 2: ...e Collet 77 upward Using the Collet Body Wrench 89 on the flats of the Collet Arbor 76 and the Collet Nut Wrench 90 on the Collet Nut 78 unscrew the Collet Nut and remove the Collet For All Wheel models grasp the tool mounted in the Clamp Tool 96 in soft sided vise jaws with the Flange Nut 85 upward For models ending in P945 P95 or P96 use a 4 mm hex wrench to unscrew the Wheel Retaining Screw 87 ...

Page 3: ...Ball Valve Spring Seat from the Inlet Remove the Ball 4 and Ball Valve Spring 3 from the Cylinder Assembly 17 Press the Throttle Lever Pin 7 from the Rear Exhaust Diffuser 5 and remove the Lever Assembly 9 Remove the Rear Exhaust Diffuser from the Housing Remove Rear Exhaust Diffuser Gasket 8 Rear Exhaust Diffuser Muffler 10 and Lever Support 6 from the Diffuser If the Ball Valve Seat 16 must be r...

Page 4: ...ft lb 19 0 and 25 8 Nm torque 7 Inject approximately 0 7 cm3 of Ingersoll Rand No 68 Grease into 8 9 1 2 3 4 5 6 7 8 9 1 2 3 the small recess at the bottom of the Cylinder 17 Drop the two Rear Rotor Bearing Spacers 26 into the bottom of the Cylinder 8 Wipe each Vane 28 with a light film of oil and insert Vane into each vane slot in the Rotor Be sure that logo on Vane faces to the left inside the v...

Page 5: ...the Arbor to retain the Bevel Gear and tighten the Nut to 8 to 9 ft lb 10 8 to 12 2 Nm torque 6 Form the Wick 53 or 72 into a horseshoe shape and fully insert it into the U shaped cavity in the Angle Head If installing one of the Wicks having a notch on one side make certain the notch enters the Housing first Saturate the Wick with approximately 1 5 cm3 of Ingersoll Rand No 63 Oil Do not substitut...

Page 6: ...ing Tighten the Nut or Housing between 20 and 25 ftlb 27 and 34 Nm torque Worn or broken Motor Housing Replace the Motor Housing Grit buildup under the Throttle Lever restricting full Throttle Valve Plunger movement Remove the Throttle Lever and clean the groove in the Motor Housing Bent stem on Throttle Valve Replace the Throttle Valve Front Seal Cup Assembly dragging against the shield of the Fr...

Page 7: ...e cleaning solution Assemble the Tool and inject 3 cm3 of the recommended oil into the Inlet and run the tool long enough to coat the internal parts with the oil Worn or broken Rear Rotor Bearing or Front Rotor Bearing Replace the worn or broken Bearings Examine the Front End Plate Front End Plate Spacer Front Seal Cup Assembly and Rear Rotor Bearing Spacers and replace any damaged parts If the re...

Page 8: ...ingersollrandproducts com 2014 Ingersoll Rand ...

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