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Inge dizzer L 40 PB, Assembly Instructions Manual

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Inge dizzer L 40 PB Assembly Instructions Manual Download Page 33

 

Loading / Assembly

 

 

 

dizzer

®

 L Series horizontal 

– Assembly Instructions 2.2(2019-06) E inge 

Page 33 of 60 

© inge GmbH 

5.3 

Preparing for Assembly 

5.3.1 

Checking the Available Space 

 

NOTE 

 

CAUTION, PROPERTY DAMAGE! 

Potential damage due to exposure to the weather or impermissible 
temperatures.  

 

Weather and Temperature Protection 

At the location where you are planning to assembly the modules of the dizzer

®

 L Series, ensure the following: 

 

Permanent protection against the weather is provided 

 

The temperatures are always within the permissible temperature range from 1°C to +40°C. 

 

Space Conditions 

 

Check the space conditions around the assembly area. 

 

Ensure that there is enough space to allow the modules of the dizzer

®

 L Series to be installed, 

disassembled and operated safely. 

 CAUTION 

 

DANGER OF INJURY! 

Danger of injury due to constricted space.  

 

Provide for sufficient space! 

 

 

Summary of Contents for dizzer L 40 PB

Page 1: ...About these Instructions dizzer L Series Assembly Instructions 2 2019 03 E inge 1 2019 01 E inge Page 1 of 60 inge GmbH Assembly Instructions dizzer L Series UF Modules for Horizontal Systems...

Page 2: ...brand and company names in these process and design guidelines are registered trademarks of the corresponding companies Change Policy The manufacturer reserves the right to change this assembly manual...

Page 3: ...ty 8 2 Safety 9 2 1 Follow the Instructions 9 2 2 Intended Use 9 2 2 1 Residual Risks 10 2 2 2 Conversions and Modifications 10 2 2 3 Repairs 10 2 3 Standards and Laws 11 2 4 Obligations of the System...

Page 4: ...2 2 Tools and Consumables 32 5 3 Preparing for Assembly 33 5 3 1 Checking the Available Space 33 5 3 2 Protecting the Work Area 34 5 4 Checking the Delivery 35 5 4 1 Moving the Packages to the Work A...

Page 5: ...uctions 2 2 2019 06 E inge Page 5 of 60 inge GmbH 7 Disassembly and Disposal 54 7 1 Warnings 54 7 2 Disassembly 55 7 3 Disposal 55 8 Customer Service 56 8 1 Service Hotline 56 8 2 Ordering Spare Parts...

Page 6: ...of the modules of the dizzer L Series The order in which these instructions are presented is designed for optimal learning enabling you to work your way into the subject matter step by step Warranty P...

Page 7: ...erson must know the language of these instructions well enough to be able to apply the contents of these instructions and to impart these to other persons under his her supervision 1 2 2 Skilled Perso...

Page 8: ...detailed description is always binding Always read the entire description of a step before beginning with the work it describes 1 3 2 Symbols The following symbols are used in this manual SYMBOL DESC...

Page 9: ...certain residual risk remains which can only be avoided by following the correct procedures The correct procedures and all points that need to be followed are described in these instructions 2 2 Inte...

Page 10: ...ping and impact from pallets packages and assembled parts at the construction site Danger of injury due to physical strain Danger of injury due to constricted space Danger of injury due to inadequate...

Page 11: ...Make the necessary personal protective equipment available to all people involved for the duration of the work In case of deficiencies or loss immediately replace the personal protective equipment 2 5...

Page 12: ...hazardous situation If this situation is not avoided it will lead to serious injury or death Actions to avert danger WARNING CONSIDERABLE DANGER OF INJURY Personal injury due to a potentially hazardou...

Page 13: ...ath or serious injury due to pinching crushing of the body DANGER OF CRUSHING BODY If the necessary safety instructions are not followed this may lead to death or serious injury due to pinching crushi...

Page 14: ...ear a helmet may result in head injuries Wear a helmet WORKING WITH SAFETY SHOES Failure to wear safety shoes may result in foot injuries Wear safety shoes WORKING WITH SAFETY GLOVES Failure to wear s...

Page 15: ...ansporting and lifting loads Wear a safety helmet Wear safety shoes DANGER DANGER TO LIFE Danger of crushing by industrial trucks and other equipment at the construction site Keep a sufficient distanc...

Page 16: ...fork lift truck Wear a safety helmet Use a safety harness if necessary WARNING CONSIDERABLE DANGER OF INJURY Danger of crushing and shearing from work in the danger zone Note the specified number of...

Page 17: ...space Provide for sufficient space CAUTION DANGER OF INJURY Danger of injury to bystanders machines and devices in the work area Protect the work area against unauthorized access and against machines...

Page 18: ...Components of the dizzer L 40 PB 3 1 1 2 Parts List for dizzer L 40 PB Part Quantity inge Scope of supply Scope of supply of Pressure Vessel supplier A 1 Filtrate collector tube B 3 Feed water bypass...

Page 19: ...ube Connector for filtrate Feed water bypass tubes Bypass tube for distributing feed water into multiple UF modules Multibore UF membrane A module consists of a large quantity of Multibore membranes p...

Page 20: ...designed to streamline one to one replacements of existing horizontal UF systems with Multibore membranes For details see the datasheet Multibore Membrane 3 1 3 1 dizzer L 40 PB Data sheet dizzer L 0...

Page 21: ...rresponding connecting kit for dizzer L 55 horizontal systems 3 2 1 2 Parts List for dizzer L 55 Part Quantity inge Scope of supply Scope of supply of Pressure Vessel supplier A 1 Filtrate collector t...

Page 22: ...ctor tube Connector for filtrate Spacer Ring Spacer ring for distributing feed water into multiple UF modules Multibore UF membrane A module consists of a large quantity of Multibore membranes potted...

Page 23: ...eplacements of existing horizontal UF systems with Multibore membranes 3 2 3 1 Multibore Membrane For details see the datasheet Multibore Membrane 3 2 3 2 dizzer L 55 Data sheet dizzer L 0 9 MB 55 Ple...

Page 24: ...nths shall render the warranty void unless otherwise agreed by inge GmbH in writing NOTE CAUTION PROPERTY DAMAGE Property damage caused by mechanical impact Ensure that the modules are not jarred NOTE...

Page 25: ...ruction site Keep a sufficient distance when transporting and lifting loads Wear a safety helmet Wear safety shoes WARNING CONSIDERABLE DANGER OF INJURY Danger of falling when using ladders scaffoldin...

Page 26: ...ty gloves Wear safety shoes WARNING CONSIDERABLE DANGER OF INJURY Danger of tripping and impact from pallets packages and assembled parts at the construction site Wear a safety helmet Wear safety shoe...

Page 27: ...ved Single Unit Packaging 1 UF element per cardboard box Multi Unit Packaging max 16 per wooden pallet Module type Positioning Stacking Height Positioning Staking Height dizzer L 0 9 MB 40 PB horizont...

Page 28: ...n heat treated IPPC pallets only Freight that is not positioned on IPPC pallets must be remounted on IPPC pallets 4 5 Storage 4 5 1 Suitability of the Location Adhere to the storage and transport temp...

Page 29: ...safety shoes WARNING CONSIDERABLE DANGER OF INJURY Danger of falling when using ladders scaffolding and other climbing aids Only use flawless and approved ladders scaffoldings and other climbing aids...

Page 30: ...H WARNING CONSIDERABLE DANGER OF INJURY Cutting and impact injuries from sharp corners and edges Wear safety gloves Wear safety shoes WARNING CONSIDERABLE DANGER OF INJURY Danger of tripping and impac...

Page 31: ...sons required as follows 1 Determine the transport weight of a module you are using from the 3 1 3 Technical Data dizzer L 40 PB module 3 2 3 Technical Data dizzer L 55 module 2 Determine the maximum...

Page 32: ...32 of 60 inge GmbH 5 2 2 Tools and Consumables The following tools and devices are approved for the installation of modules of the dizzer L Series Glycerin 97 Further required tools depend on the desi...

Page 33: ...ion where you are planning to assembly the modules of the dizzer L Series ensure the following Permanent protection against the weather is provided The temperatures are always within the permissible t...

Page 34: ...routes to the areas specified above All required walking and driving distance between the areas specified above All escape routes from one of the area or routes specified above Protecting the Work Ar...

Page 35: ...Inform your contact at inge GmbH promptly about the damage Damaged parts of a delivery are not permitted to be installed until a decision has been made by inge GmbH d The decision regarding whether t...

Page 36: ...sent 2 Note the position of the module within the rack line train unit side position together with the module serial number 3 Promptly inform your contact at inge GmbH if the number of pieces differs...

Page 37: ...cap from the top module end Avoid the use of any sharp instrument that might cause damage of the module 2 Drain module from possible excess preservative solution a Turn the module around and place th...

Page 38: ...modules from moving during operation These shims are not part of inge scope of supply 5 Cleaning of pressure vessels The inside of the pressure vessel must be cleaned thoroughly before inserting the...

Page 39: ...he reference serial number of each module has to be recorded as well as its position in the respective pressure vessel and loading date NOTE Loading of modules into one pressure vessel must be perform...

Page 40: ...llowing procedure is exemplary for a 4 module pressure vessel Step Activity Figure 1 1 st dizzer L 40 PB a Note 1 st dizzer L 40 PB serial number to the loading logbook b Insert 1 st module into press...

Page 41: ...e carefully into the pressure vessel 30 50 cm should remain outside c Hold the module and insert an inge interconnector into the 2 nd module d A spacer can be used to compensate length differences Spa...

Page 42: ...b Put the 4 th module on the interconnector of the 3 rd module and push the package carefully into the pressure vessel 5 End caps a Re install end connectors following instructions of the pressure ves...

Page 43: ...ap from the top module end Avoid the use of any sharp instrument that might cause damage of the module 2 Drain module from possible excess preservative solution a Turn the module around and place the...

Page 44: ...modules from moving during operation These shims are not part of inge scope of supply 5 Cleaning of pressure vessels The inside of the pressure vessel must be cleaned thoroughly before inserting the...

Page 45: ...n NOTE Prior to installation the reference serial number of each module has to be recorded as well as its position in the respective pressure vessel and loading date NOTE Loading of modules into one p...

Page 46: ...odule pressure vessel Step Activity Figure 1 1 st dizzer L 55 a Note 1 st dizzer L 55 serial number to the loading logbook b Attach the first spacer ring over one end of the dizzer L 55 module c Inser...

Page 47: ...module 2 2 nd dizzer L 55 a Note 2 nd dizzer L 55 serial number to the loading logbook b Attach a spacer ring over one end of the dizzer L 55 module c Put the 2 nd module on the inge interconnector o...

Page 48: ...ule f A spacer can be used to compensate length differences Spacers are not part of the inge scope of supply 3 3 rd dizzer L 55 a Note 3 rd dizzer L 55 serial number to the loading logbook b Attach a...

Page 49: ...over the protruding end of the module e Insert a inge interconnector into the 3 rd module 4 4th dizzer L 55 a Note 4 th dizzer L 55 serial number to the loading logbook b Attach a spacer ring over on...

Page 50: ...he last inge interconnector into the 4 th module e Insert the complete package into the pressure vessel 5 End caps a Re install end connectors following instructions of the pressure vessel manufacture...

Page 51: ...of falling when using ladders scaffolding and other climbing aids Only use flawless and approved ladders scaffoldings and other climbing aids Use a secured safety cage or safety harness when you are b...

Page 52: ...nger of tripping and impact from pallets packages and assembled parts at the construction site Wear safety helmet Wear safety shoes CAUTION DANGER OF INJURY Danger of injury due to physical strain Det...

Page 53: ...warnings and instructions provided in section 5 Loading Assembly as applicable 6 2 2 Exchanging Parts When exchanging parts only genuine parts from inge GmbH are permitted to be used 6 3 Returning Mod...

Page 54: ...of falling when using ladders scaffolding and other climbing aids Only use flawless and approved ladders scaffoldings and other climbing aids Use a secured safety cage or safety harness when you are b...

Page 55: ...embly Disassembly work may only be performed by trained and qualified personnel or by a suitable specialist company Adequate clear space for movement must be provided to perform the work The danger ar...

Page 56: ...o order spare parts inge GmbH Flurstra e 27 86926 Greifenberg Germany Tel 49 8192 997 700 Fax 49 8192 997 999 E Mail info inge ag Web www inge basf com 8 2 Ordering Spare Parts Order Details The follo...

Page 57: ...ge 57 of 60 inge GmbH 9 Technical Documentation 9 1 Other Applicable Documents The following other applicable documents are available Process Guidelines Spare parts lists As a component supplier inge...

Page 58: ...Technical Documentation dizzer L Series Assembly Instructions 2 2019 03 E inge 1 2019 01 E inge Page 58 of 60 inge GmbH Appendix Membrane Loading Logbook...

Page 59: ...E inge Page 59 of 60 inge GmbH Membrane Loading Logbook Project Location Responsible Supervisor Installation Replacement Date UF Unit UF Train Membrane Pressure Vessel UF Element Position assuming pre...

Page 60: ...d by copyright and or other intellectual property laws worldwide However inge GmbH cannot guarantee that the product information and products can be used without infringing third party intellectual pr...

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