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GP-M45J-CX-01A 

4005-CB, 4002-CB Manual 

    RD: JUN 2008 

R.L. 02A 

BA 

PROBLEM 

PROBABLE CAUSE 

SOLUTION 

Burner will not light 

Gas valve may be in OFF position or fuel       
cylinder is empty 

Turn the gas valve ON or replace LPG gas 
cylinder if empty. 

 

Pilot Orifice blocked 
Air in supply system 
 
Loose connection 
Electronic Igniter ‘AAA’ Battery Dead  
Gas pressure low with valve open full 
New cylinder or 1st time start up 
Cylinder Valve On, no gas flow 
Igniter assembly bent/ or out of  
correct position to ignite 
Igniter failure 

Clean or replace orifice 
Purge air from lines. Open gas line valve & 
depress control knob for approx  2 minutes. 
Check igniter lead and fittings. 
Check and replace if necessary  
Replace cylinder or regulator 
Purge air from lines 
Is cylinder full/ check regulator /hose assy. 
Check set-up and position then retry. 
You can light pilot manually with a match or 
taper 

Burner will not stay on 

Debris or dirt around the pilot  
Loose connections 

Clean pilot area  
Tighten Connections 

 

Thermocouple faulty 
Gas leak in the line 
Lack of fuel pressure 

Replace Thermocouple 
Check connections 
Near empty fuel cylinder (LP) 
Check regulator (NG) 

Low Burner Flame

 

Cylinder is low on fuel 

Check / replace empty LPG gas cylinder. 
Check for restricted or plugged orifice. 

 

Pressure is low, or regulator is defective 

Replace empty LPG gas cylinder or defec-
tive regulator 
Check gas pressure (NG) 

 

Gas inlet hose is kinked or bent 
Spider or insect cocoon 

Check & straighten out hose for damage 
Check for obstructions. 

Burner Unit

 

Carbon on reflector & emitter screen or 
Thick black smoke 

Clean components as needed, check for 
probable cause, and rectify

 

10. TROUBLE SHOOTING 

WARNING:   

THIS SECTION IS FOR CERTIFIED AND LICENSED GAS TECHNICIANS ONLY.   

IMPROPER  ADJUSTMENT, ALTERATION, MAINTENANCE OR SERVICE PROCE-
DURES, CAN CAUSE FIRE, PROPERTY DAMAGE SERIOUS INJURY, OR DEATH. 

Page 10 

Propane tanks equipped with the Q.C.C. {quick coupling connector} have an internal excess-flow valve 
safety feature to prevent propane from escaping at full pressure if a gas hose is severed.  
If the hand wheel on the propane tank is opened too quickly, the excess flow valve could close causing 
the propane flow to slow down or stop. The heater will appear to 'burn' properly for a few minutes, the 
flame will diminish and finally extinguish. Attempts to relight the heater will fail. 
  
If this occurs: Close the hand wheel on the propane tank and let sit for a few minutes. The excess flow 
valve will then reset . Now turn the hand wheel on the propane tank very slowly to prevent 
the excess flow valve from closing again.  After one complete turn, open hand wheel on propane tank 
all the way at normal speed.  Heater should now be OK for normal operation. 

IMPORTANT PROPANE NOTICE:  

Summary of Contents for 4002-CB

Page 1: ...or property damage Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance IF YOU SMELL GAS Extinguish any open flame Don t touch any electrical switch or telephone Go to a neighbor and call your gas supplier immediately Follow any and all instruction from your gas supplier If your gas supplier is not available call the fire department FIE...

Page 2: ...GP M45J CX 01A 4005 CB 4002 CB Manual RD JUN 2008 R L 02A BA ...

Page 3: ...rio USA 30830 L4W 2A6 Phone 706 554 6191 Phone 905 712 4766 Fax 706 554 9390 Fax 905 712 8336 e mail csr schwankgroup com www patioschwank com e mail csr infrasave com www infrasave com TABLE OF CONTENTS TOPIC PAGE NUMBER 1 GENERAL 1 2 INSTALLATION REQUIREMENTS 1 3 GAS SUPPLY 1 3 1 GAS REQUIREMENTS PROPANE 2 4 SPECIFICATIONS 4005 CB 4002 CB PROPANE MODELS 3 5 MAIN COMPONENTS FOR ASSEMBLY 4 6 ASSEM...

Page 4: ...This appliance is a transportable infrared patio deck and garden heater for operation with LPG Liquefied Petroleum Gas The 4005 CB 4002 CB burner is controlled and adjusted by the gas control knob located below the burner and the gas supply is controlled by the valve on the portable propane gas cylinder The gas supply is fed up through the inside of the pole using flexible gas hose These installat...

Page 5: ... fully closed by turning completely clockwise 2 Open cylinder valve for Propane supply 3 Apply the soap solution generously to all connections and hoses 4 Carefully examine all connections in the gas train 5 If bubbles occur there IS a leak Close supply valve completely 6 Retighten the leaking connection and repeat leak test process until ALL leaking has ceased no matter how small the bubbles may ...

Page 6: ...nput rating 38 000 BTUH Low fire input rating 25 000 BTUH Cylinder size 20 lb cylinder not included Cylinder connection QCC 1 Fuel consumption 20 lb cylinder 12 hours at maximum setting ambient temperature affects rate of fuel delivery Net Weight 60 lbs not including cylinder Effective radiant range 8 to 20 foot circle affected by wind and ambient temperature Certifications CSA International USA a...

Page 7: ...ck Finish finish Model 4005 CB 4002 34 Main burner head assembly unit 32 diameter single piece aluminum reflector 34 tall cylinder housing and base Burner post support brackets 3 52 gas supply hose LPG Regulator on hose and QCC 1 fittings 4 ea M6 x 10mm machine screws for burner to upper post assembly 6 ea M6 x 35mm with nuts for post to brackets 3 ea M8 x 15mm bolts for post bracket to heater bas...

Page 8: ... brackets to base L brackets using four 8 x 3 4 bolts and nuts Note Bolt heads face the wheel Position wheel brackets with curve up Align pairs of holes in each end of L brackets to those in opposite sides of the base fasten in place with 8 x 3 4 bolts nuts NOTE Position wheel brackets with curve up Assemble wheels to wheel brackets using axle bolts nuts Attach the 3 post mounting brackets to the ...

Page 9: ...nder cover 3 Attach hose securely to burner 4 Allow burner to rest in post 5 Connect hose to gas cylinder 6 Lift burner and leak test all connections See section 3 1 page 2 section 5 1 next page 7 Fasten burner securely in place with four 1 2 machine screws Page 6 1 Install a washer onto threaded portion of wing bolts 2 Align holes in reflector to those in the brackets at top of burner 3 Secure re...

Page 10: ...he leaking connection and repeat leak test process until ALL leaking has ceased no matter how small If the leak cannot be permanently repaired close the cylinder valve completely and con tact a qualified and licensed gas technician for repair parts and service After successful leak test ensure that the burner assembly and all other components are securely fastened Lift the cylinder cover up from t...

Page 11: ...Install heater on a levelled solid and stable surface Do not install in an explosive environment Keep away from areas where gas vapours are present or inflammable liquids are stored or used In case of strong winds completely shut off the heater and the gas valve In case of very high winds remove reflector dome Do not move the heater when it is hot Do Not operate the heater when the wheels are exte...

Page 12: ...se TO TURN OFF 1 Turn the knob clockwise until it stops 2 Depress knob and turn fully clockwise to shut of the gas supply completely Warning A 5 minute complete shut off period is required before the appliance is re lighted In very strong winds turn off the heater turn off the gas cylinder valve Allow the heater to cool down before moving to a sheltered location DO NOT move the heater while it is ...

Page 13: ...ure is low or regulator is defective Replace empty LPG gas cylinder or defec tive regulator Check gas pressure NG Gas inlet hose is kinked or bent Spider or insect cocoon Check straighten out hose for damage Check for obstructions Burner Unit Carbon on reflector emitter screen or Thick black smoke Clean components as needed check for probable cause and rectify 10 TROUBLE SHOOTING WARNING THIS SECT...

Page 14: ...re gas cylinder in a well ventilated area For more compact storage and to avoid damage the reflector may be removed 12 PREVENTATIVE CARE AND MAINTENANCE The burner area is likely to attract spiders especially inside orifices Once a year the heater should be inspected for spider webs insects and debris around burners and orifices Plugged injectors or orifices will obstruct the gas flow to the burne...

Page 15: ...GP M45J CX 01A 4005 CB 4002 CB Manual RD JUN 2008 R L 02A BA Page 12 ...

Page 16: ...ing products improperlyinstalled misused exposed to or damaged by neg ligence accident corrosive or contaminating atmosphere water excessive thermal shock impact abrasion normal wear due to use alteration or operation contraryto the owner s manual or if the serial number has been altered defaced or removed This warranty shall not apply if the input to the heating product exceeds by more than 2 of ...

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