INFOSEC Mod5T User Manual Download Page 1

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INFOSEC UPS SYSTEM - 15, rue du Moulin - 44880 Sautron - FRANCE - www.infosec-ups.com

Hot Line

– Tel + 33 (0)2 40 76 15 82 - Fax + 33 (0)240 94 29 51 - [email protected] – 03 17 AA 59 201 24

USER MANUAL

Three phases Modular UPS Solutions:

20 kVA to 120 kVA HV models

with 20 kVA Power Modules

Summary of Contents for Mod5T

Page 1: ...n 44880 Sautron FRANCE www infosec ups com Hot Line Tel 33 0 2 40 76 15 82 Fax 33 0 240 94 29 51 hotline infosec fr 03 17 AA 59 201 24 USER MANUAL Three phases Modular UPS Solutions 20 kVA to 120 kVA...

Page 2: ...11 Wiring 25 2 12 Power Module Installation 27 3 Operation Mode and UPS Operation 29 3 1 Block diagram of UPS 29 3 2 Operation Mode 30 3 3 UPS Operation 34 4 Control Panel and Display Description 44 4...

Page 3: ...ent installation restrictions or additional measures may be needed to prevent disturbances This logo means that the 220V 230V 240V HV product answers to the EMC and LVD standards regarding to the regu...

Page 4: ...grounded If it is remove the source of grounding Contacting with any part of a grounded might result in electrical shock The likelihood of such shock can be prevented if such grounds are removed durin...

Page 5: ...he front of the cabinet and exhausted through grills located in the rear part of the cabinet Please do not block the ventilation holes 4 Ensure that the installation area is spacious for maintenance a...

Page 6: ...sure that nothing inside the package is damaged Please keep the original package in a safe place for future use S versions means without batteries space HV version Voltage 3 x 380V N 3 x 400V N 3 x 41...

Page 7: ...in the front of the cabinet and insert small wood into groove Then remove two side panels Refer to Figure 2 3 Figure 2 3 4 Remove 4 fixing cabinet plates and loosen leveling feet by rotating them coun...

Page 8: ...pallet to ground we suggest that at least three people move the UPS to the installation area One person holds a lateral side of the UPS with hands another holds the other lateral side of the UPS with...

Page 9: ...of UPS Cabinet For HV version there are 2 models of UPS cabinets There is no battery compartments for all these models The battery has to be connected externally S versions Please consider the extern...

Page 10: ...interface LCD Panel and door lock The side panels are lockable The casters at the bottom of the UPS cabinet can be used to move over short distances There are four leveling feet to fix and stabilize t...

Page 11: ...FRANCE www infosec ups com Hot Line Tel 33 0 2 40 76 15 82 Fax 33 0 240 94 29 51 hotline infosec fr 03 17 AA 59 201 24 2 6 1 Mechanical Data Dimensions UPS cabinet Width Depth Height 30U 600mm 1100m...

Page 12: ...6 15 82 Fax 33 0 240 94 29 51 hotline infosec fr 03 17 AA 59 201 24 2 6 2 Front View Unlock and open the front door and you will see the Main Breaker Q1 Maintenance Breaker Q2 Output Breaker Q3 STS Mo...

Page 13: ...utron FRANCE www infosec ups com Hot Line Tel 33 0 2 40 76 15 82 Fax 33 0 240 94 29 51 hotline infosec fr 03 17 AA 59 201 24 2 6 3 Rear View Unlock and open the rear door and you will see the rear pan...

Page 14: ...t Line Tel 33 0 2 40 76 15 82 Fax 33 0 240 94 29 51 hotline infosec fr 03 17 AA 59 201 24 2 7 Internal Mechanisms 2 7 1 Breakers After opening the front door you can see there are three breakers Main...

Page 15: ...to Figure 2 13 No Item Function Description Output Block Connects the critical loads Includes R S T and Neutral terminals Bypass Input Block Connects bypass AC source Includes R S T and Neutral termin...

Page 16: ...UPS SYSTEM 15 rue du Moulin 44880 Sautron FRANCE www infosec ups com Hot Line Tel 33 0 2 40 76 15 82 Fax 33 0 240 94 29 51 hotline infosec fr 03 17 AA 59 201 24 Figure 2 14 Mod5T 120 20 S HV 30U Termi...

Page 17: ...in the friendly interface For detailed information please refer to Charter 4 Figure 2 16 Control Panel 2 8 2 LED Indicators LED Color Status Definition INPUT Green On Input source is normal Flashing I...

Page 18: ...ssing ESC key Return to previous screen when screen is not in Main screen Return to previous value in the same row so you can change it For example when changing 4 digit password press Esc to allow cu...

Page 19: ...ower Module make maintenance and replacement quick and easy The modular and hot swappable design of Power Module makes it a highly cost effective solution to meet your power requirement The number of...

Page 20: ...led information please refer to Charter 5 No Item Description Extra Comm Slot This slot can insert an optional card Extra Comm card which can enhance the communication capability of UPS system It can...

Page 21: ...se do not block the ventilation area Ready Switch Unlock it before removing the Power Module Lock it when the Power Module is well installed Then the Power Module can start to work DIP Switches There...

Page 22: ...ssigned The Module ID is shown in Table 2 2 These two switches SW1 SW2 are mounted in the Parallel board which is located at the back of UPS cabinet Refer to Figure 2 20 Figure 2 20 Parallel Board The...

Page 23: ...23 INFOSEC UPS SYSTEM 15 rue du Moulin 44880 Sautron FRANCE www infosec ups com Hot Line Tel 33 0 2 40 76 15 82 Fax 33 0 240 94 29 51 hotline infosec fr 03 17 AA 59 201 24...

Page 24: ...in 20 20 20 20 For Mod5T 120 20S HV 30U Model 20KVA 40KVA 60KVA 80KVA 100KVA 120KVA Current A 36 8 73 6 110 4 147 2 184 220 8 Power cable mm2 6 16 35 50 70 95 Fixation torque force lb in 20 20 20 20 2...

Page 25: ...To Main SUPPLY Power Cables Input2 R S T N To Bypass SUPPLY Power Cables Output R S T N To Critical Load Power Cables BAT N To External BATTERY Power Cables Figure 2 23 UPS Cabinet Wiring 2 11 2 AC s...

Page 26: ...net Connection External Battery Cabinet Battery Battery Figure 2 24 External Battery Cabinet Wiring After the battery is completely installed be sure to set up nominal battery voltage battery capacity...

Page 27: ...ule Installation The weight of Power Module is over 30Kg so at least two persons are required for handling 2 12 1 Insert the Power Module 1 Adjust the DIP switch positions to set the different Module...

Page 28: ...ove the Power Module Before removing any Power Module make sure the remaining Power Modules can support the critical loads At least one Power Module MUST stay in the UPS cabinet except the UPS system...

Page 29: ...E www infosec ups com Hot Line Tel 33 0 2 40 76 15 82 Fax 33 0 240 94 29 51 hotline infosec fr 03 17 AA 59 201 24 3 Operation Mode and UPS Operation 3 1 Block diagram of UPS Figure 3 1 Wiring diagram...

Page 30: ...Mode Shutdown Mode Maintenance Bypass Mode manual bypass 3 2 1 Standby Mode Upon connecting to utility input power the UPS is in Standby mode before UPS is turned on if BYPASS enable setting is Disabl...

Page 31: ...itical load upon failure In battery mode the rectifier derives power from the battery and supplies DC power to the inverter The inverter filters the DC power and converts it into pure and stable AC po...

Page 32: ...a recoverable reason the UPS will turn back to line mode when abnormal situation is solved Figure 3 6 Bypass Mode Diagram 3 2 5 ECO Mode The ECO Mode is enabled through the setting menu of LCD panel...

Page 33: ...the cut off level the UPS will enter into shutdown mode as well When the UPS enters this mode it is going to shut off the control power of UPS The rectifier charger and inverter are all in off state F...

Page 34: ...9 2 Power Module Make sure the ready switch on the Power Module has been moved to the Locked position Make sure all the breakers are switch OFF 3 3 1 AC Startup Ensure to follow this procedure when t...

Page 35: ...sec fr 03 17 AA 59 201 24 Step 4 Switch ON the input breaker Q1 The UPS will enter into Standby Mode if the setting of Bypass mode is disabled Or the UPS will enter into Bypass Mode if the setting of...

Page 36: ...51 hotline infosec fr 03 17 AA 59 201 24 Step 6 Press Power ON OFF button for two seconds to enter into Line Mode as shown below After turning on UPS will do self test and start Inverter up UPS will b...

Page 37: ...eaker Step 2 Press the Battery Start button on any one of Power Modules to start up the control power of all Power modules and STS module as shown below Battery Start Button Step 3 After pressing the...

Page 38: ...p 5 Then UPS will enter Battery Mode as shown in the diagram below Step 6 Switch ON the output breaker Q3 Cold start startup procedure is complete 3 3 3 Maintenance Bypass Operation Follow the instruc...

Page 39: ...es in Bypass mode as shown below Step 3 Switch ON the Maintenance Bypass Breaker as shown below Step 4 Switch OFF the Main Breaker Q1 as shown below Step 5 It is possible to change the STS module and...

Page 40: ...d If the Bypass mode is disabled you have to set it enabled Then exit the SETUP menu and check if the UPS operates in bypass mode Step 4 Turn off Maintenance Bypass Breaker as shown below Step 5 Lock...

Page 41: ...ams are shown below Bypass Mode Setting is Disabled Bypass Mode Setting is Enabled Step 1 Switch OFF the Main Breaker The LCD diagrams are shown below Bypass Mode Setting is Disabled UPS enters Shutdo...

Page 42: ...OFF the battery breaker if the UPS will disconnect the AC power for a long time 3 3 4 2 Line Mode Turn Off Operation The LCD diagrams are shown below when the UPS operates in the Line Mode Step 1 Pre...

Page 43: ...24 3 3 4 3 Battery Mode Turn Off Operation The LCD diagram is shown below when the UPS operates in the Battery Mode Step 1 Press Power On Off button for 2 second to turn off the UPS Or use the Menu C...

Page 44: ...ications 3 Control keys 4 Audio Alarm as shown in Figure 4 1 Figure 4 1 Control panel 1 LCD display Graphic display and all measured parameters 2 LED indications Refer to Table 4 1 3 Control keys Refe...

Page 45: ...Return to Main screen Power On Off Turn on UPS or Turn off UPS Table 4 3 Audible Alarm Audio Type Description Power on off Buzzer sounds two seconds Battery mode Buzzer sounds every 2 seconds Low bat...

Page 46: ...29 51 hotline infosec fr 03 17 AA 59 201 24 5 Date and Time Figure 4 3 Main screen 4 2 3 MENU Screen In the Main Screen press ESC button to enter the MENU screen Use UP and DOWN buttons to choose dif...

Page 47: ...15 82 Fax 33 0 240 94 29 51 hotline infosec fr 03 17 AA 59 201 24 4 2 4 Control Screen Use UP and DOWN buttons to choose CONTROL option and press ENTER button to enter the submenu as shown in Figure...

Page 48: ...d RIGHT buttons to choose YES or NO Choose YES and press ENTER button to confirm command or choose NO to cancel command as shown in Figure 4 9 Figure 4 9 Confirmation screen 4 2 5 Measurement Screen U...

Page 49: ...Factor Output Power Factor L1 L2 L3 Bypass L N Voltage V Bypass phase voltage L1 L2 L3 Units 0 1V Frequency Hz Bypass Frequency L1 L2 L3 Units 0 1Hz Power Factor Bypass Power Factor L1 L2 L3 Load Sout...

Page 50: ...Units 0 1 4 2 6 Setup Screen Use UP and DOWN buttons to choose SETUP options It s required to enter password to access General SYSTEM BATTERY PRE ALARM and PARALLEL sub menus as shown in Figure 4 13 F...

Page 51: ...ation mode The Table 4 5 lists the relevant information Table 4 5 All setting items in Setup Menu UPS operation Mode Setting item Standby Mode Bypass Mode Line Mode Battery Mode Battery Test Mode Faul...

Page 52: ...Y Stop by Time Y Y Y Y Y Y Y Y Stop by Battery Voltage Y Y Y Y Y Y Y Y Stop by Battery Capacity Y Y Y Y Y Y Y Y Battery Age Alert Y Y Y Y Y Y Y Y Y Temperature Compensation Y Y Y Y Y Y Y Y Y Charging...

Page 53: ...ER The confirmation screen will pop up use LEFT and RIGHT buttons to choose YES or NO Choose YES and press ENTER button to confirm setting or choose NO to cancel the setting as shown in Figure 4 19 Fi...

Page 54: ...MUST be set after UPS installation Change Password Set New Password 0000 Default Baud Rate Set COM Port0 Baud Rate 2400 Default 4800 9600 Set COM Port1 Baud Rate 2400 Default 4800 9600 Audible Alarm...

Page 55: ...utdown Time Y Y System Restore Time Y Y Redundancy Y Charger Test Battery Nominal Battery Voltage Y Y Battery Capacity in Ah Y Y Maximum Charging Current Y Y Battery Low Shutdown Setting Y Y Periodic...

Page 56: ...Sautron FRANCE www infosec ups com Hot Line Tel 33 0 2 40 76 15 82 Fax 33 0 240 94 29 51 hotline infosec fr 03 17 AA 59 201 24 Figure 4 20 Setup System Screen page 1 Figure 4 21 Setup System Screen p...

Page 57: ...23 Figure 4 23 Warning screen Setup System setting list is shown in Table 4 8 Table 4 8 Setup System setting list Setting Item Sub Item Explanation Output Voltage Set output voltage 220Vac Default 23...

Page 58: ...in battery mode 0 9990sec 0 Disable Default Not 0 Enable When this feature is enabled UPS will shut off output after UPS operates in Battery mode for certain seconds System Shutdown Time Set system sh...

Page 59: ...94 29 51 hotline infosec fr 03 17 AA 59 201 24 Figure 4 24 Setup Battery Screen page 1 Figure 4 25 Setup Battery Screen page 2 Battery setting can be set only when UPS is operating in standby mode If...

Page 60: ...own Voltage Set battery voltage point for system shutdown in battery mode 10 0 11V x battery Number 10V x Battery Number Default BATTERY TEST Periodic Battery Test Set periodic battery test disable or...

Page 61: ...ER button to go into the Pre Alarm setting screen as shown in Figure 4 26 Figure 4 26 Setup Pre Alarm screen Pre Alarm setting can be set in any operation mode See Setup Pre Alarm setting list in Tabl...

Page 62: ...m Sub Item Explanation Line Voltage Range Set line voltage range Upper limit 5 10 15 20 Default Lower limit 5 10 15 20 Default Line Frequency Range Set line frequency range Upper Lower limit 1Hz 2Hz 3...

Page 63: ...03 17 AA 59 201 24 Figure 4 28 Information menu Figure 4 29 INFORMATION screen 4 2 7 1 INFORMATION Identification Screen When Identification submenu is selected the Model Name Serial No and Firmware V...

Page 64: ...fr 03 17 AA 59 201 24 Figure 4 31 Identification screen page 2 4 2 7 2 INFORMATION System Screen When System submenu is selected the system power nominal voltage nominal frequency etc information will...

Page 65: ...c fr 03 17 AA 59 201 24 Figure 4 33 INFORMATION System screen page 2 Figure 4 34 INFORMATION System screen page 3 4 2 7 2 INFORMATION Battery Screen When Battery submenu is selected the Battery nomina...

Page 66: ...2 Fax 33 0 240 94 29 51 hotline infosec fr 03 17 AA 59 201 24 Figure 4 35 INFORMATION Battery screen page 1 Figure 4 36 INFORMATION Battery screen page 2 4 2 8 Events Screen In EVENT menu you can chec...

Page 67: ...will see flashing warning text in the Main Screen as shown in Figure 4 39 Figure 4 39 Alarm warning screen 4 2 8 1 Current Events When event occurs it will display Module ID and alarm code in Current...

Page 68: ...efer to Table 4 12 Alarm List In order to record more historical information about the UPS system the important setting changed refer to Table 4 13 Important setting changed UPS operation mode changes...

Page 69: ...Table 4 12 Alarm List Representation in display LCD Explanation Fault Bus Over Voltage DC bus voltage is too high Fault Bus Under Voltage DC bus voltage is too low Fault Bus Voltage Unbalance DC bus v...

Page 70: ...d causes UPS fault Fault Battery Fault Batteries reversed Fault Over Temperature Make sure adequate space is allowed for air vents and the fan is working Fault CAN Fault CAN communication fault Fault...

Page 71: ...Line Frequency Unstable Line frequency over range Pre Alarm Line Frequency Normal Line frequency recovered to normal Pre Alarm Over Load Output Load over range Pre Alarm Load Normal Output Load recove...

Page 72: ...Battery Voltage Table 4 14 UPS mode change Item No Description Item No Description 1 UPS Mode Power On Mode 2 UPS Mode Standby Mode 3 UPS Mode Bypass Mode 4 UPS Mode Line Mode 5 UPS Mode Battery Mode...

Page 73: ...el Figure 5 1 Dry contact ports and communication ports Dry Contact No Function X1 Remote EPO input port X2 No use X3 No use X4 Maintenance Bypass Switch State Port X5 No use X6 Battery Cabinet Temper...

Page 74: ...ormal Opened N O 5 1 2 X4 Maintenance Bypass Switch State Port X4 is the maintenance bypass switch port The port is shown in Figure 5 3 and described in Table 5 2 Figure 5 3 Maintenance Bypass Switch...

Page 75: ...C communication SDA Signal 3 0V X6 3 3V Power GND X6 4 GND 5 2 Extra Comm Slot There is an optional card Extra Comm Card which can be inserted into this slot This option can enhance the communication...

Page 76: ...erter Voltage Short S phase inverter Output is shorted Contact service personnel Fault T Inverter Voltage Short T phase inverter Output is shorted Contact service personnel Fault RS Inverter Voltage S...

Page 77: ...e is too High Check the setting of Nominal Battery voltage and contact service personnel Warning Module Un Lock As stated Check if module is locked well Warning Turn On Abnormal As stated Check if the...

Page 78: ...is loose and contact service personnel Warning Parallel Rack Config Wrong Parallel Rack Configure error Check the Parallel Rack Setting is correct and contact service personnel Warning Parallel Firmwa...

Page 79: ...itch to position 2 The Power Module FAULT LED RED indicator is lit to indicate the Power Module output is off and disconnected from UPS system 3 Use a screwdriver to remove the four screws from fixing...

Page 80: ...ir Filter As shown below the UPS provides four air filters on the back of the front door Each filter is fixed by a fixing bar on both sides The replacement procedures of air filter are as follows 1 Op...

Page 81: ...near Load 4 THD Non linear Load Efficaciency Up to 94 5 BATTERY CHARGER Nominal Voltage 240V 12V x 40 Pcs Floating Charge Voltage 2 25V element Boost Charging Voltage 2 35V element Temperature Compens...

Page 82: ...personnel For the parallel system all firmware version of power modules must be 10 69 or higher and firmware version of LCD must be 09 50 or higher But once the system involved the new old version of...

Page 83: ...ower modules there are two parallel boards inside the cabinets These two SW2s have to be adjusted simultaneously 2 Refer to Table 2 1 to set the module address Figure 9 2 Rack 1 SW2 set to the right s...

Page 84: ...Racks 5 Wait for the wake up of UPSs Then start to set Rack 1 6 Through the panel of the UPS 1 Rack 1 set up the parallel function Enter the PARALLEL item in SETUP page Refer to User Manual 4 2 6 5 SE...

Page 85: ...on will cause the UPS system not to operate normally 9 5Parallel System Turn on Procedure 1 Please make sure to follow the 9 1 9 4 2 Please confirm the Input breaker and output breakers of each UPS Ra...

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