inform Pyramid Plus Operating And Installation Manual Download

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288713405

Operating and Installation

manual for

PYRAMID PLUS

10-200kVA

Uninterruptible Power Systems

Summary of Contents for Pyramid Plus

Page 1: ...288713405 Operating and Installation manual for PYRAMID PLUS 10 200kVA Uninterruptible Power Systems...

Page 2: ...288713405...

Page 3: ...UPS Switch On Procedure 40 to 200kVA 26 5 3 Transfer to Maintenance By Pass Mode 10 to 30kVA 27 5 4 Transfer to Maintenance By Pass Mode 40 to 200kVA 27 5 5 Transfer from Maintenance By Pass to Inver...

Page 4: ...ERVICE 45 7 3 1 Hardware Configuration 45 7 3 2 Functioning Principle 45 7 3 3 SMART Modem Programming PC modem 45 7 3 4 DUMB Modem Programming 45 7 3 5 DUMB Modem UPS Connection Cable 46 7 4 Dry Cont...

Page 5: ...ate the unit without grounded source 5 Power cord of the UPS should be routed carefully so that they are not to be walked on 6 Please save or recycle the packaging materials 7 The equipment should be...

Page 6: ...d only after signaling interconnections have been made BATTERY WARNINGS Risk of electric shock The following precautions have to be taken during the operation on battery Remove watches rings or other...

Page 7: ...ndling provided that the removable side panel is unscrewed PYRAMID PLUS Battery cabinet UPS cabinet It is possible to use slings provided they are at least 1 5 m long Suitable lifting eyes with nuts c...

Page 8: ...allation place must be easy to service 2 Install the UPS in a protected area with adequate airflow and free of excessive dust 3 You must therefore allow for a minimum gap of 250 mm behind the unit to...

Page 9: ...m2 A mm2 A mm2 A mm2 A mm2 A mm2 A mm2 Input Output Cable Terminations U V W N Battery Terminations 10 22A 6 20A 6 19A 6 16A 6 15A 6 14A 6 28A 6 16mm 2 Terminals 16mm 2 Terminals 15 32A 6 30A 6 28A 6...

Page 10: ...ternal By Pass Supply Connections a The three white cables shown in Figure 3 2 are removed b The three phase neutral cables coming from the split by pass supply are connected to terminals U3 V3 W3 and...

Page 11: ...etween the UPS output AC output U2 V2 W2 N2 and the load distribution panel 4 Make the connection of the battery groups Please look at the Battery Installation item for it ATTENTION Remove the battery...

Page 12: ...288713405 9 Figure 3 2 c 40 60 kVA UPS Power Connections Split By Pass Connections Normal Connections B A B A AC AC AC AC...

Page 13: ...288713405 10 Figure 3 2 d 80 kVA UPS Power Connections Split By Pass Connections Normal Connections B B A A AC AC AC AC...

Page 14: ...of one UPS must be exactly the same size and length as the cables between the distribution panel and the AC output terminals of the second UPS 4 Make the connection of the battery groups Please look...

Page 15: ...between the cell surface and any walls A clearance of minimum150 mm should be allowed between the top of the cells and the underside of the shelf above this is necessary for monitoring and servicing t...

Page 16: ...minals at the UPS cabinet 9 Connect the shielded control cable between the UPS and the battery circuit breaker as in the following Battery circuit Inside of the UPS Breaker box 1 1 ITF3 Board BAC60 Bo...

Page 17: ...3 b UPS Battery Group Connection With Battery Circuit Breaker OPTIONAL To UPS Cabinet Control Cable Electronically Controlled Battery Circuit Breaker BAC60 1 2 3 CN1 To ITF3 CN3 Battery Circuit Breake...

Page 18: ...s connections there must be a dedicated serial port ATTENTION The communication cables of this option must be shielded and must install away from the voltage cables The RS232 port at RS330 board and D...

Page 19: ...ers Figure 4 1 Control and display panel Line If lamp is lit mains is okay Battery If lamp is lit UPS is operating on batteries By pass If lamp is lit static bypass is active and load is connected to...

Page 20: ...ssible Causes Load on the UPS output is over than max Load capacity This state is maybe continous or short time When this alarm is continous to check loads A10 LINE FAILURE Line failure Possible Cause...

Page 21: ...ses 1 Change from settings menu A39 PSP FAILURE Power supply is not functioning possibly because either of a wrong phase sequence or rectifier fault A40 CANT FIND PR One of parallel modes is selected...

Page 22: ...se controller decide to stop system for restart user must be turn off S1 inverter input switch and turn on again WARNING STATUS Some events recorded to log event file stays on LCD PANEL but UPS contin...

Page 23: ...d percentage OPV output voltages FREQU output frequency IPV input voltages BYP bypass source voltages BATT battery voltage and current etc SAMPLE menu selection If you want to go measures menu use UPS...

Page 24: ...ower of the UPS VERSION MC1XX Version of UPS FREQUENCY PLL XTAL Frequency generation mode ENTER EXIT Exit from submenu PASSWORD MENU password required System settings ENTER EXIT Exit from submenu SETT...

Page 25: ...5 BYP 230 232 231 Bypass source voltages 6 IPI 022 010 030 Input currents amperes 7 BATT 405 V 22 1 A Battery voltage and charge current 8 TEMP 030 c Cabinet inside temperature 9 CHARGE LEVEL 100 Bat...

Page 26: ...n is valid 2 UPS No 001 By using PLUS and MINUS keys you can change number 0 to 3 In parallel operation select different number for each UPS If you select the same number DUBL UPS NUMBER message tells...

Page 27: ...232 port is installed UPS sends AT command set to modem for installation If the function is completed you must hear a beep sound At the end of this function modem is ready to answer dial up connection...

Page 28: ...2099 8 ENTER UPDATE Enter update new date and time 9 ENTER EXIT Enter exit from submenu Goto first submenu item 4 11 PASSWORD Menu Items Only authorized person can use this menu incorrect usage of th...

Page 29: ...6 Turn on the BATT and BATT fuses into 1 ON position By this way it is ensured to connect the battery group to the UPS 7 Your UPS system is ready to use You can start up your load ATTENTION At this s...

Page 30: ...s without the control functions of the UPS It is used for the UPS maintenance 1 Press on the DOWN button when there is COMMAND MENU message on the front panel of the UPS Then press ENTER button 2 Pres...

Page 31: ...put S2 static bypass S4 UPS output S5 Battery circuit breaker or battery fuse WARNING Inside the UPS the following points will be on operation By pass AC input mains terminals Maintenance by pass swit...

Page 32: ...of the UPS Then press ENTER button 2 Press on the DOWN button when there is ENTER INVERTER message on the front panel of the UPS Then press ENTER button for 3 seconds static by pass led off and invert...

Page 33: ...nnecting relatively unimportant loads But do not connect this load again before the end of autonomy time When the utility power is restored the UPS will return to normal operation and on the front pan...

Page 34: ...as the spare energy supply In case of an Inverter failure in one of the UPS s the static bypass system of all UPS s go to bypass together If everything returns to normal than the inverters resume the...

Page 35: ...n the system If two UPSs fail than SB3 static switches shall turn on and load is transferred to bypass This is a 3 level redundancy UPS1 UPS2 UPS2 mains Current sharing is active in this mode Hot Stan...

Page 36: ...E ups and turn on again A40 CANT FIND PR Parallel mode is selected but main controller could not find parallel control board Select ONLINE mode from SETTING MENU Turn off the ups and turn on again A41...

Page 37: ...288713405 34 Figure 6 2 Parallel UPS U2 V2 W2 N2 U2 V2 W2 N2 U1 V1 W1 N1 AC INPUT U1 V1 W1 N1 AC INPUT AC OUTPUT AC OUTPUT UPS1 UPS2...

Page 38: ...288713405 35 Figure 6 3 a POWER CONNECTIONS OF TWO UPS s FOR PARALLEL OPERATION 10 15 20 kVA...

Page 39: ...288713405 36 Figure 6 3 a POWER CONNECTIONS OF TWO UPS s FOR PARALLEL OPERATION 30 kVA...

Page 40: ...288713405 37 Figure 6 3 a POWER CONNECTIONS OF TWO UPS s FOR PARALLEL OPERATION 40 60 80 kVA U V W N LOAD AC INPUT 3 PHASE Neutral BATTERY GROUP To be supplied by the customer Neutral BATTERY GROUP...

Page 41: ...405 38 Figure 6 3 b POWER CONNECTIONS OF TWO UPS s FOR PARALLEL OPERATION 100 120 160 200 kVA U V W N LOAD AC INPUT 3 PHASE Neutral BATTERY GROUP To be supplied by the customer Neutral BATTERY GROUP N...

Page 42: ...05 39 Figure 6 4 b Switch and Fuse Positions and Signal cable connections for parallel operation 30 kVA Figure 6 4 a Switch and Fuse Positions and Signal cable connections for parallel operation 10 15...

Page 43: ...4 d Switch and Fuse Positions and Signal cable connections for parallel operation 80 kVA ANALOG DIGITAL Figure 6 4 c Switch and Fuse Positions and Signal cable connections for parallel operation 40 6...

Page 44: ...288713405 41 Figure 6 4 e Switch and Fuse Positions and Signal cable connections for parallel operation 100 120 160 200 kVA ANALOG DIGITAL...

Page 45: ...seconds later turn it on again Now the inverter is ready to operate in the selected mode Perform the same procedure given above for both UPS s UPS1 and UPS2 Make sure that you select the same mode fo...

Page 46: ...utput terminals Now your load is completely supplied by the maintenance by pass supply and the UPS s are not operating WARNING During the maintenance or static by pass the connected loads at the UPS o...

Page 47: ...llowing commands Switch to BYPASS Switch to INVERTER SOUND on off Adjust UPS time and date Start SIMULATION mode Short BATTERY TEST BATTERY TEST until battery low alarm CANCEL battery test Turn off UP...

Page 48: ...edded modem connect the UPS to the telephone line 7 3 2 Function Principle The remote operator by means of a PC and a modem device and using the remote connection function of the control software call...

Page 49: ...d terminals These are LINE FAILURE BATTERY LOW LOAD ON BYPASS BATTERY CB input BATTERY CB output EMERGENCY STOP input 7 5 Remote Monitoring Panel Remote m nitoring panel can be used from 400 meters aw...

Page 50: ...pe the cover with a dump cloth 3 Check the batteries charge with the manual battery test procedure See Automatic and Manual Battery Test CAUTION It is recommended to test the battery discharging capab...

Page 51: ...r use of the products The period of validity of the warranty may never exceed 12 months after delivery Replacements repairs or modifications of parts during the warranty period cannot extend the durat...

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