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CCO ASSEMBLY INSTRUCTIONS 

 

PRE - ASSEMBLY ONLY 

 

A. 

Assemble the two Connector Tubes to the Center Tube with 4 – 3/8” x 2 ¼” 
bolts, 8 –3/8” flat washers, and 4 – nuts.   Do not fully tighten at this time. 

 

B. 

Slide a Pulley Carriage onto each chrome Slider Tube.  Orient the pulley 
Carriage with the pop pin nearer the welded U-Bracket. 

 

C. 

Attach a rubber stop (four total) to each side of the chrome Slider tube at the 
second cross-drilled hole from the bottom using 1 – 3/8” x 2 ¼” bolts, 2 – 3/8” 
flat washers and 1 – 3/8” nuts.   Tighten these bolts. 

 

D. 

Attach the Bottom Brackets to the Base Tubes using 2 – 3/8” x 5” bolts and 4 
- 3/8” flat washers and 2 - 3/8” nuts.  Do not tighten completely. 

 

E. 

Attach the Chin-up bar to the Center Tube Ass’y from 

Step A.

 using 2 – 4” 

bolts, 2 – 2 ½” Bolts, 4 – curved washers, 4 – washers, and 4 – nuts. Tighten 
these bolts. 

 
 
 

 

Note: 

 

Exercise extreme caution when assembling the Center 
Tube and Top Beams.  A ladder or sturdy, stable chair is 
advised when assembling high parts.   
 
Step L. is a two person task.  
 
Remember to lift the assemblies when maneuvering to 
fit.  This will protect the rubber feet. 
 
 
 
  

 
 

 

Summary of Contents for CT-CCO

Page 1: ...CT CCO CABLE CROSS...

Page 2: ......

Page 3: ...aintenance schedule provided on the equipment It is strongly recommended that a qualified dealer assemble this Cable Cross machine Should there be any question during assembly contact your authorized...

Page 4: ...RE DESCRIPTION QUANTITY Bolts 3 8 x 8 8 3 8 x 5 4 3 8 x 4 12 3 8 x 4 2 3 8 x 4 2 3 8 x 2 6 3 8 x 2 6 3 8 x 2 4 3 8 x 2 2 3 8 x 1 12 3 8 x 1 2 Washers and Nuts 3 8 Curved Washers 28 3 8 Flat Washers 80...

Page 5: ...4 Round Cable Retainers 4 Stabilizer 2 Center Tube Connector Tubes 2 CABLES AND PULLEYS CLM Cable 4 Pulleys 11 MISCELLANEOUS Guide Rods 4 Lube Weight Stack Cushions 4 Slider Tube 2 Exercise Handles 2...

Page 6: ...ottom using 1 3 8 x 2 bolts 2 3 8 flat washers and 1 3 8 nuts Tighten these bolts D Attach the Bottom Brackets to the Base Tubes using 2 3 8 x 5 bolts and 4 3 8 flat washers and 2 3 8 nuts Do not tigh...

Page 7: ...at Washers 4 Nuts 2 Chrome Tubes 2 Pulley Carriages 2 Base Tubes 2 Bottom Brackets 4 5 bolts 8 Flat Washers 4 Nuts 4 Rubber Stops 2 2 3 4 Bolts 4 Flat Washers 2 Nuts 5 A B C D 1 Chin up Bar 2 4 Bolts...

Page 8: ...en completely Also install 2 2 bolts and 2 washers through the top holes of the Top Beam bracket and Loop Upright to ensure alignment I Then fasten the other end of the Top Beam to the chrome Slide Tu...

Page 9: ...s y 1 2 1 2 Bolt 2 Washers 1 Nut 1 Top Beam 2 4 3 4 Bolts 2 2 3 4 Bolts 4 Curved Washers 2 Washers 2 Nuts 1 2 1 2 Bolt 1 4 1 4 Bolt 2 Washers F x 2 G x 2 H x 2 I x 2 REMOVE BLACK END CAP 7 BUILD TWO F...

Page 10: ...majority of the cable should now be facing the chrome Slider Tube The middle of the cable is at the back of the weight stack Install Upper Pulley Bracket by placing the pins into the tops of the Guide...

Page 11: ...it onto the Center Beam This is a two person task K Detail of Upper Pulley Bracket 1 Center Beam Ass y 1 2 1 2 Bolt remove and re install 2 Washers 1 Nut 1 2 1 2 Bolt remove and re install 2 Washers...

Page 12: ...Retainer at the 8 o clock position There is a post for a cable retainer welded at approximately 5 o clock Make sure the cable is within the retainers and in the pulley groove Tighten the bolt R Instal...

Page 13: ...2 1 Pulley 1 Cable Retainer 1 Spacer 1 4 1 4 Bolt 2 Washers 1 Nut T x 2 2 Pulleys 2 1 3 4 Bolts 4 Washers 2 Nuts U x 2 11 1 Pulley 1 1 3 4 Bolt 1 Washer O x 2 1 Pulley 1 2 Bolt 1 Cam Washer 2 Washers...

Page 14: ...ded fasteners pre installed into the Front Shroud ACCESSORIES AND LABELS X Attach Weight Labels in recess provided on front of Weight Plates All the recesses should be aligned and to the right as you...

Page 15: ...Cable View Steps S T U Handle and Optional Shroud Installation 13 Cable View Step O Cable View Steps P Q R...

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