CCO ASSEMBLY INSTRUCTIONS
CABLE AND PULLEY INSTALLATION
O.
Uncoil the cables that are pre-assembled to the top weight. At the rear of the
top weight is the middle of the cable. Make sure the cable is sitting in the
grooves of the two pulleys in the top weight bracket. Lift the middle of the
cable up to the Upper Pulley Bracket at the top of the Guide Rods. Place a
pulley beneath the cable and insert the cable and pulley into the rear “U”-
bracket. Attach with 1 – 3/8” x 1 ¾” bolt and 1 – 3/8” washer. Tighten the bolt.
P.
Facing the machine pick up the length of the cable on the left side. Place the
cable over 1 – 4 ½” Pulley and fasten pulley inside the left side “U”- Bracket
at the top of the Guide Rods using 1 – 3/8 x 2” bolt, 1 – Cam Washer 2 - 3/8”
flat washers, and 1 – 3/8” nut. Do not fully tighten now. When the machine is
complete rotate the Cam Washer against the triangular stop to adjust the
tension on the cables and then tighten.
Q.
Route this cable end down to the Bottom Bracket. Place 1 - 4 ½” Pulley over
the cable and bolt the pulley to the Bottom Bracket using 1 – 3/8” x 1 ½” bolt
and 1 – 3/8” nut and 1 – Round Cable Retainer. Locate the tab of the Cable
Retainer at the 8 o’clock position. There is a post for a cable retainer welded
at approximately 5 o’clock. Make sure the cable is within the retainers and in
the pulley groove. Tighten the bolt.
R.
Install 1 – 4 ½” Pulley between the left hand plates of the Pulley Carriage at
the upper position of the two holes using 1 – 3/8” x 1 ¾” bolt, 2 – 3/8” washers
and 1 – 3/8” nut. Place the cable end over 1 – 4 ½” Pulley and install
between the plates at the lower position using 1 – 3/8” x 1 ¾” bolt, 2 – 3/8”
washers and 1 – 3/8” nut. Tighten the bolts.
S.
Take the other cable end of the cable and place it over 1 – 4 ½” Pulley and
install it in the Upper Pulley Bracket using 1 – 3/8” x 1 ¾” bolt, 2 – 3/8”
washers, and 1 – 3/8” nut. Tighten the bolt.
T.
Route the cable to the empty hole of the chrome saddle at the top of the slider
tube. Place the cable over 1 – 4 ½” Pulley and install here using 1 – Round
Cable Retainer, 1 – Spacer, 1 – 4 ¼” bolt, 2 – 3/8” washers, and 1 – 3/8” nut.
The retainer’s tab should be at 12 o’clock. Tighten this bolt and the bolts
installed at
Steps
D.
and
F.
U.
Install 1 – 4 ½” Pulley between the right hand plates of the Pulley Carriage at
the lower position of the two holes using 1 – 3/8” x 1 ¾” bolt, 2 – 3/8” washers,
and 1 – 3/8” nut. Place the cable end under 1 – 4 ½” Pulley and install
between the plates at the upper position using 1 – 3/8” x 1 ¾” bolt, 2 – 3/8”
washers, and 1 – 3/8” nut. Tighten the bolts.
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Summary of Contents for CT-CCO
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