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General

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General

The refrigerant leak detector HLD5000 is delivered ready for use. Even so, we
strongly recommend that you carefully read this manual so as to ensure optimum
operating conditions right from the start.

1.1

Introduction

1.1.1

Purpose

The HLD5000 is suited for running sniffer leak tests on air conditioning and
automotive air-conditioning systems (overpressure method). Its area of application is
within the air-conditioning industry and it is used to check air-conditioners as well as
components these contain.

Applied guide lines, harmonized standards and applied national standards in
languages and specifications:

Warning

The HLD5000 must not be operated while standing in water or under running or
dripping water. The same applies to all other kinds of liquids.

The HLD5000 should only be used indoors.

Caution

Avoid contact of the HLD5000 with bases, acids or solvents and also avoid
exposure to extreme climatic conditions.

Warning

The HLD5000 must not be operated in explosion hazard areas.

Do not use the HLD5000 on hot surfaces.

EN 50081-1

electromagnetical compatibility

EN 61000-6-2

electromagnetical compatibility

EN 61010-1

electrical safety

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Summary of Contents for 510-010

Page 1: ...T E C H N I C A L H A N D B O O K kina40e1 g 1007 Catalog No 510 010 510 015 510 016 510 017 510 018 from software version V 4 1 HLD5000 Refrigerant Sniffer Leak Detector ...

Page 2: ...0 2 kina40e IVZ fm technical handbook 1007 ...

Page 3: ... 1 6 4 Wall Mounting 1 9 1 6 5 RS232 Interface 1 10 1 6 6 The Sniffer Tip 1 10 1 6 6 1 Changing the sniffer tip 1 10 1 6 6 2 Use of the flexible sniffer tip 1 11 1 6 6 3 Use of the sniffer tip extension 1 11 1 6 6 4 Use of water protection tip 1 11 2 Principle of Operation 2 1 2 1 Description 2 1 2 2 HLD5000 Overview 2 2 3 Operating the HLD5000 3 1 3 1 Start up 3 1 3 2 Working with the HLD5000 3 2...

Page 4: ... Calibrating the HLD5000 with the COOL Check 4 10 4 5 3 Calibrated leak COOL Check 4 11 4 6 Shutting Down 4 11 4 7 Switching probes 4 11 5 Messages 5 1 6 Maintenance 6 1 6 1 INFICON Service 6 1 6 2 Maintenance Work 6 1 6 2 1 Replacing the Filters 6 1 6 2 1 1 Exchanging the filters in the sniffer line 6 1 6 2 2 Cleaning the Opening of the Calibrated Leak 6 3 6 2 3 Cleaning 6 3 6 2 4 Replacing Fuses...

Page 5: ...ies regarding specific requirements and regulations Adress any further safety operation and or maintenance questions to our nearest office Failure to observe the following precautions could result in serious personal injury Warning Indicates procedures that must be strictly observed to prevent hazards to persons Caution Indicates procedures that must strictly be observed to prevent damage to or de...

Page 6: ...f the HLD5000 with bases acids or solvents and also avoid exposure to extreme climatic conditions Caution Before loosening the connecting nut you must switch off the HLD5000 first When exchanging the sniffer tip make sure that no dust or particles of dirt enter into the opening Caution The HLD5000 will only operate after having connected the sniffer line first Caution Do not place the HLD5000 on h...

Page 7: ... the use of the water protection tip is recommended see Chapter 1 6 6 Caution Under all circumstances memorize the new PIN The PIN can only be reset by INFICON s service organization Caution Before exchanging any of the sniffer line filters please switch off the HLD5000 When replacing filters please make sure that no particles enter into the intake opening Caution Before replacing the air filter a...

Page 8: ...0 8 General Safety Precautions kina40e IVZ fm technical handbook 1007 ...

Page 9: ...ed to check air conditioners as well as components these contain Applied guide lines harmonized standards and applied national standards in languages and specifications Warning The HLD5000 must not be operated while standing in water or under running or dripping water The same applies to all other kinds of liquids The HLD5000 should only be used indoors Caution Avoid contact of the HLD5000 with ba...

Page 10: ... instrument version R134a R744 CO2 SF6 Universal Smart probe all halogens Response time 1 s Time until ready for operation 30 s Recovery time approx 2 s Gross leak recovery time approx 8 s Mains supply voltage 100 V 230 V 10 50 60 Hz Power consumption in standby 60 VA 40 VA Protection IP 30 Overvoltage category II Gas flow at the intake 320 sccm Dimensions height diameter 365 mm 260 mm 14 4 in 10 ...

Page 11: ...placement silicone filter cartridges 4 pieces For R744 CO2 version 510 015 only Adapter for CO2 calibration Visual leak rate indication LED display 24 pcs 0 200 trigger level 100 Noise level 50 dBA Pollution degree 2 Audio alarm 100 dBA Max permissible height above sea level during operation 2000 m HLD5000 for R134a Cat No 510 010 HLD5000 for R744 CO2 Cat No 510 015 HLD5000 for SF6 Cat No 510 016 ...

Page 12: ...mm long flexible 511 024 Extension line 400 mm long flexible for the probe tip 20 pieces 511 020 Extension flexible for sniffer tip angled by 45 20 pieces 511 029 Water protection tip 511 025 Filter holders 20 pieces 511 027 Filter cartridge 20 pcs 511 018 COOL Check 511 010 R134a 511 030 R744 CO2 511 035 SF6 511 036 Smart probe 511 037 R600a R290 511 018 Sniffer line extension 5 m 511 040 Adapter...

Page 13: ...with the applicable regulations Organization company Address Postcode place Phone Fax Email Name Date and legally binding signature Companystamp 1 or not containing any amount of hazardous residues that exceed the permissible ex posure limits Process related contamination of product toxic no 1 yes caustic no 1 yes biological hazard no yes 2 explosive no yes 2 radioactive no yes 2 other harmful sub...

Page 14: ...om Italy davide giovanetti inficon com MEISA S a de C V Querètaro Phone 52 44 22 25 42 80 Fax 52 44 22 25 41 57 INFICON GmbH Castelnuovo Phone 39 045 6 40 25 56 Fax 39 045 6 40 24 21 China reach china inficon com Israel urimark mark tec co il INFICON LTD Hong Kong Phone 852 2862 8863 Fax 852 2865 6883 Mark Technologies Ltd Kiriat Ono Phone 972 35 34 68 22 Fax 972 35 34 25 89 INFICON LTD Beijing Ph...

Page 15: ...42222 Fax 49 221 347 42221 Republic of South Africa vacuquip hotmail com Turkey jhj agramkow dk Vacuquip Randburg Phone 27 73 15 78 355 Agramkow Sonderborg Phone 45 741 236 36 Fax 45 744 336 46 Russia leakdetection service inficon com Ukraine leakdetection service inficon com INFICON GmbH Cologne Phone 49 221 34742222 Fax 49 221 347 42221 INFICON GmbH Cologne Phone 49 221 34742222 Fax 49 221 347 4...

Page 16: ...the HLD5000 leak detector Warning Indicates procedures that must be strictly observed to prevent hazards to persons Rejection leak rate Trigger level or leak rate limit setting at which the test sample reaches the limit between good and bad If the reject leak rate is exceeded in the measurement mode the HLD5000 will output a visually and audibly apparent alarm Default status State the HLD5000 is i...

Page 17: ...fer line must be connected The connection Fig 2 1 2 is located on the left side on the front of the main unit Insert the plug into the opening until it engages For this the red mark on the plug must correspond with the mark on the main unit To disconnect the plug retract the coupling and remove the probe s line 1 6 3 Electrical Connection The HLD5000 is equipped with a wide voltage range power sup...

Page 18: ... HLD5000 kins40e1 1 6 6 The Sniffer Tip 1 6 6 1 Changing the sniffer tip To change the complete sniffer tip see Fig 1 3 loosen the nut connection Fig 1 3 and pull off the sniffer tip Insert the new sniffer tip with the guide pin Fig 1 3 2 running in the groove and firmly retighten the nut Ensure that the filter cartridge Fig 1 3 1 is clean and replace it as required Fig 1 2 RS232 Interface Pos Des...

Page 19: ...sure that the plastic hose surrounds holder and filter holder The 400 mm long extension Fig 1 3 6 may be pulled out after pressing down the ring of the holder Fig 1 3 8 if required you can cut the extension down to the required length The tip facing the test object must always be cut at an angle of approximately 45 1 6 6 4 Use of water protection tip In order to avoid sucking in liquids the water ...

Page 20: ...ld not be held vertically with the sniffer tip facing up this avoids liquids in the water protection tip from flowing back into the sensor If even so liquid has been sucked into the sensor system let the HLD5000 run for about 10 minutes not in the standby mode to pump out the liquid from the sensor system via the supply pump in the main unit ...

Page 21: ...n by the HLD5000 flows This light is filtered so that only light having a specific wavelength is allowed to pass on to an infrared light detector If in the presence of a leak refrigerant SF6 or CO2 enters with the air taken into the cell the infrared light is partly absorbed by the refrigerant The intensity of the light arriving at the detector is thus reduced The change in the intensity of the li...

Page 22: ...s Description Pos Description 1 Calibration port 9 RS232 Interface 2 Connection for the probe s line 10 Mount 3 Keys for operating the menu 11 Built in calibrated leak 4 LC display not for SF6 CO2 version 5 LED display 12 Air filter 6 Mains switch 13 Probe 7 Mains socket 14 Sniffer tip 8 Mains fuses 15 Eye ...

Page 23: ...udible signal is produced and the leak detector will be ready to make measurements The green LED Fig 3 3 2 in the probe indicates that the HLD5000 is ready to make measurements The type of gas to which the HLD5000 has been programmed as well as the unit of measurement for the leak rate factory default g a is indicated on the display Fig 3 2 4 Moreover the type of probe detectable gas to which the ...

Page 24: ...vironment are suppressed and do not cause an alarm Refrigerant clouds in front of large leaks will also be considered a background concentration Different from the behavior of its predecessor HLD4000 the HLD5000 will not alarm when only approaching leaks from a larger distance Larger leaks will also only be detected when close to the leak and thus can be localized reliably Notice If you can not gu...

Page 25: ...Ds change from green to yellow indicates the rejection leak rate which has been set up Leak rates which remain below the rejection leak rate are indicated by the green LEDs higher leak rates are indicated by the yellow LEDs The last yellow LED corresponds to approximately 200 of the trigger level entered 3 3 4 LC Display In its default setting the LC display Fig 3 2 4 will show the measuring scree...

Page 26: ...dbook 1007 The left lower button opens the main menu The right lower button opens the info page HLD5000 to sleep mode Fig 3 1 Pos Description Pos Description 1 Gas type of probe 4 Info button 2 Trigger 5 Display of leak rate 3 Standby button 6 Menu button ...

Page 27: ...owing operating modes Fig 3 2 Main unit Pos Description Pos Description 1 Calibration port 4 LC display 2 Connection for the probe 5 LED display leak rate display 3 Keys to operate the menuto 4 and on the right from 5 to 8 Key numbering on the left side is from top to bottom from 1 6 mains switch Operating condition Description off HLD5000 not ready to measure green steady normal operating mode no...

Page 28: ...e of hanging the handle for example when not being used yellow steady measured leak rate 40 but below the rejection leak rate yellow flashing fast the measured leak rate has exceeded the rejection leak rate yellow green flashing after a restart no link between probe and main unit has yet been established Fig 3 3 hand unit Pos Description Pos Description 1 filter holder 3 button 2 LED 4 eye Operati...

Page 29: ...int which is to be set up for example TRIGGER LEVEL the desired numerical value is selected If for example an 8 is to be entered press the key next to the numbers 8 and 9 thereafter the number 8 may be selected In order to skip a setting or to return the keys next to the arrows and can be pressed In order to save changed entries into the menu these must be acknowledged by OK Entries may be cancell...

Page 30: ... Smart probe only The HLD5000 with Smart probe offers 5 pre programmed gases to choose from When opening the gas type menu a list of these five gases plus three user definable gases is displayed The bottom two buttons on the left side of the display allow to scroll the list The currently selected gas is highlighted by inverted colors When switching between the pre programmed gases the HLD5000 does...

Page 31: ... one may set up the contrast for the LC display For this press the keys brighter or darker as required until the desired level of brightness has been attained The range spans from 1 to 99 OFF OFF means that the button in the probe is disabled except during the calibration process see Chapter 4 5 2 The rejection leak rate LEVEL set up under the menu item TRIGGER is used the alternative rejection le...

Page 32: ...can be set up LANGUAGE Here one may select the language for the menus and messages which are displayed Choose between English Spanish French German Chinese and Japanese Katakana language If by accident Chinese or Katakana language is chosen press the buttons 2 and 6 to get back to the english menu CLOCK Here date and time may be set The date setting format is day month and year DD MM YY the time f...

Page 33: ...libration Through this function the automatic request to calibrate can be switched on or off whereby the time interval can be selected in increments of 30 minutes The setting is entered through the keys and and a period ranging between 30 minutes and 24 hours may be selected After the entered time span has elapsed the HLD5000 will sound an alarm and indicate on the display a request to recalibrate...

Page 34: ...ed now 4 1 6 LIST ERRORS Here a list containing the 12 most recent error messages and the acknowledgement of error messages is displayed The time date and an error code is displayed and via the key View the error with time and date can be displayed in plain text The error code consists of a letter and a two digit number Meaning of the letter E Error warning was displayed R Error warning has been r...

Page 35: ...ntains information for service people CAL Info CAL factor Phase Sensor factor e g R134a R404A Factor which is multiplied with the internal test leak to get the equivalent leak rate for the measured gas Test leak info Leak rate for the calibrated leak normalized to 20 C Leak rate of the calibrated leak compensated for temperature and type of gas U I Info 12 Volt supply voltage U 12 Volt supply volt...

Page 36: ...ys the selected alternative rejection leak rate Values which were entered in are converted to absolute values BUTTON Informs about the selected setting OFF ALT TEST for the button in the probe VOLUME Indicates the volume setting for the loudspeaker DATE Indicates the current date as day month and year TIME Indicates the current time as hours minutes and seconds NEXT CALIBRATION Indicates how long ...

Page 37: ...r the Smart probe the detectable gas can be selected from a list of 5 pre programmed gases plus three user definable gases See Gas Type in Chapter 4 1 1 4 5 Calibration The HLD5000 is equipped with a built in calibrated leak by means of which the leak detector may be calibrated The service life of the calibrated leak is about 2 years Three months before expiration of the calibrated leak a message ...

Page 38: ...y and by an audible tone During the check the probe must be held still and straight 4 5 2 Calibrating the HLD5000 with the COOL Check To calibrate the HLD5000 press the button on the probe and insert the sniffer tip into the calibration port at the front of the main unit The HLD5000 will then start the calibration process automatically During the calibration process it is not necessary to keep the...

Page 39: ...tely empty How to replace the COOL Check is described in Chapter 6 2 5 Notice Replacement leaks should not be purchased in advance of their need as they have a limited lifetime 4 6 Shutting Down The HLD5000 may be switched off at any time by operating the mains switch independently of the operating mode it is in All parameters are saved when the HLD5000 is powered down 4 7 Switching probes To conv...

Page 40: ...4 12 HLD5000 Settings Menu Structure kina40e 04 fm technical handbook 1007 ...

Page 41: ...e Cool Check is less than 3 months Cool Check is nearly empty Set on wrong date Replace Cool Check Program Main Unit with new date Probe not connected There is no data connection to the sniffer probe Sniffer Probe is not connected If LED at Sniffer Probe is off processor in the Sniffer Probe does not run Check the sniffer line Check the LEMO plug or change sniffer line Leak temperature is too high...

Page 42: ...ted from the main menu manually Turn off HLD5000 Blow out the test leak opening with compressed air Restart HLD5000 Calibration proof not possible Wrong gas type in internal test leak Smart probe programmed to user definable gas CO2 or SF6 probe connected Check calibration with external test leak Calibration not possible Wrong gas type in internal test leak Smart probe programmed to user definable...

Page 43: ...t the airflow and to prevent the HLD5000 from being contaminated all filters should be exchanged preventatively There are three filters in the HLD5000 two within the sniffer tip filtering the air intake through the sniffer line and one air filter at the bottom of the housing 6 2 1 1 Exchanging the filters in the sniffer line We recommend to exchange the filter holder at the probe tip preventativel...

Page 44: ...ghten the screw at the bottom of the sniffer tip Replacement filter cartridges are available for order in sets of 20 pieces as Cat No 511 018 5 Exchanging the air filter at the bottom of the housing The air filter at the bottom of the housing should be replaced once it has turned dark gray or deposits of dirt are clearly visible on the filter 1 Switch off the HLD5000 off and pull the mains plug 2 ...

Page 45: ...ese 3 If required insert a new fuse In any case two fuses of the same rating will have to be inserted The mains fuses required are slow blow T 1 A Ø 5 x 20 mm 4 Insert the fuse holder once more and press it home until the securing pin engages After having replaced the fuses reconnect the mains cord to the HLD5000 and switch on the leak detector 6 2 5 Replacing the Calibrated Leak not for SF6 CO2 v...

Page 46: ...of the calibrated leak is positioned approximately at the middle of the opening for the calibrated leak 9 Switch off the HLD5000 on and run a new calibration after about 5 minutes A residual amount of refrigerant might be left under pressure more than 5 bar in the canister of the empty leak standard Therefore the COOL Check must be disposed PROPERLY following the local state and national regulatio...

Page 47: ...explosive no yes 2 radioactive no yes 2 other harmful substances no 1 yes The service repair and or disposal of vacuum equipment and components will only be carried out if a correctly completed declaration has been submitted Non completion will result in delay This declaration may only be completed in block letters and signed by authorized and qualified staff Copies Original for addressee 1 copy f...

Page 48: ...6 6 Maintenance kina40e 06 fm technical handbook 1007 Fig 6 2 Declaration of Conformity ...

Page 49: ...splay limit upper 4 2 E error 4 6 extension 1 11 3 2 F filter 1 3 6 1 Filter cartridge 1 4 filter cartridge 6 1 filter holder 6 2 filter replacement 4 5 G gas type 1 9 gases 2 1 4 2 4 9 I installation 1 9 interface 1 10 4 5 interface description 1 3 1 10 L language 4 4 leak test 3 2 LED 3 3 3 5 4 10 LED green 3 1 LED yellow 3 2 level ALT 4 2 loudspeaker 4 3 M mains supply voltage 1 2 mains switch ...

Page 50: ... 4 7 Settings HLD5000 4 1 shipping container 1 9 sniffer tip 0 6 1 10 4 6 6 2 solvent 6 3 standby 1 2 4 1 4 5 4 9 T test leak internal 4 10 trigger 3 3 4 1 4 2 4 8 trigger level setting 1 2 U unit 3 1 4 3 4 5 V volume 4 3 4 8 W warm up phase 3 1 water protection tip 0 7 3 2 Weight 1 2 ...

Page 51: ...Appendix A 3 kina40eSIX fm technical handbook 1007 ...

Page 52: ... 221 347 40 Fax 49 0 221 347 41429 E mail leakdetection inficon com UNITED STATES TAIWAN JAPAN KOREA SINGAPORE GERMANY FRANCE UNITED KINGDOM HONG KONG Visit our website for contact information and other sales offices worldwide www inficon com Dokument kina22e1 g 1007 ...

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