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16

 

 

T

ROUBLESHOOTING

 

Problem Possible 

Cause 

Remedy 

Tool will not cycle when 
connected to air supply 

 

Low air pressure 

 

 

Pilot valve sticking 

 

Check air pressure and increase 
if necessary 

 

Remove pilot valve spool, clean 
and lubricate as detailed on 
page 7 

Tool will not place fastener 

 

High broach load 

 
 
 
 

 

Worn/dirty tail jaws 

 

Low air pressure 

 

 

Jaws not gripping mandrel 

 

 

Air in hydraulic system 

 

Check hole size, fastener and 
grip length to ensure correct 
fastener is being used in the 
application. Check for correct 
mandrel 

 

Clean/replace tail jaws 

 

Check air pressure and increase 
if necessary 

 

Mandrel worn or broken, replace 
with a new mandrel 

Re-prime tool 

Tool feeds more than one 
rivet 

 

Incorrect gap set between head of rivet 
and nose jaw 

 

Worn/dirty tail jaws 

 

Worn mandrel 

 

Re-set gap as to 1.5-3mm 

 

 

Clean/replace tail jaws 

Check/replace mandrel 

Mandrel will not release 
Mandrel Releases too slow 

 

Inadequate SMC Speed Control 
Adjustment 

 

Festo Roller Lever Valve R-002 is out of 
position 

 

Faulty Fest Roller Lever Valve 

 

Adjust SMC speed Valve on Fest 
Valve R002 (Increase flow) 

 

Adjust position using two 
screws. 

 

Check Festo Valve Position & 
Operation, Replace if neccesary 

Mandrel falling out on tool 
rotation 

 

Inadequate SMC Speed Control 
Adjustment 

 

Adjust SMC speed Valve on Fest 
Valve R002 (Decrease flow) 

 

I

NTENSIFIER 

S

PANNER

 

 

 
Industrial Rivet & Fasteners Co. offers a comprehensive tool service and repair program, for details 

contact your local area sales representative or call direct: 
 

 
 

 

 

 

200 Paris Avenue 
Northvale, NJ  07647 

Tel: (201) 750-1040 
Fax: (201) 750-1219 

 

Summary of Contents for Rivet King RK-7532-P3

Page 1: ...Model RK 7532 P3 Zero Gravity Pantograph QuickRiveting Tool...

Page 2: ...nance Daily Page 5 Weekly Page 5 Tail jaw cylinder Page 6 Hydraulic body Page 6 Intensifier Page 7 Pilot valve Page 7 Assembly Drawings Components Page 8 Handle Trigger Nose Pages 9 11 Intensifier Pag...

Page 3: ...EJECT FROM THE TOOL MANDRELS SHOULD BE INSPECTED BEFORE THE RECOMMENDED NUMBER OF PLACINGS BASED UPON THE BROACH LOAD OF THE PARTICULAR APPLICATION IF YOU ARE UNSURE OF THE BROACH LOAD CONATCT YOUR I...

Page 4: ...rivets onto mandrel by inserting the mandrel through the tail of the rivets and remove the paper strips 8 8 8 Place follower spring onto the mandrel 9 9 9 Open front jaw assembly and insert loaded ma...

Page 5: ...t feed rivets Carry out the following steps to reorient the cursor o Loosen screws 35 and remove end cover 20 o Remove screw 18 seals 19 and cover 17 note there are two seals one either side of the co...

Page 6: ...cluding the jaws as described in the weekly maintenance instructions Reassemble in reverse order Hydraulic Body Carry out instructions above to dismantle the tail jaw cylinder Disconnect trigger suppl...

Page 7: ...efully remove all seals 24 28 28 spacers 25 29 and seal housing 27 Remove cover plate 7 and gasket 6 by removing the four retaining screws 32 and washers 33 Using the other end of the intensifier span...

Page 8: ...8 General Assembly Components of RK7532 1 Handle and Trigger Assembly 2 Intensifier Assembly 3 Linear Arm Assembly 4 Rotation Device Assembly...

Page 9: ...9 RK7532 P3 Pantograph Handle Hose Assembly...

Page 10: ...K7532 H015Y CABLE TIES 4 BLACK 9 16 TP RK7532 H016Y HYDRAULIC HOSE ASS Y 1 17 TP RK7532 H017N HANDLE MOULDING RIGHT 1 18 TP RK7532 H018UN VALVE AND TRIGGER ASS Y 1 20 TP RK7532 H020N TRIGGER HOUSING 1...

Page 11: ...57 TP RK7532 H057N HANDLE MOULDING LEFT 1 70 TP RK7532 H070N QUICK RELEASE NIPPLE 1 74 TP RK7532 H074N O RING 1 75 TP RK7532 H075Y SEAL 1 77 TP RK7532 H077Y BARREL RETURN SPRING 1 78 TP RK7532 H078Y...

Page 12: ...12 RK7532 Standard Intensifier Assembly...

Page 13: ...ON ROD 1 I009 TP RK7532 B009Y O RING 1 I010 TP RK7532 B010N AIR PISTON 1 I011 TP RK7532 B011N END COVER 1 I012 TP RK7532 B012Y O RING 1 I013 TP RK7532 B013Y RETAINING RING 1 I014 TP RK7532 B014Y SILEN...

Page 14: ...532 P003 NEEDLE BUSH 1 4 TP RK7532 P004 BALANCER SUPPORT 1 5 RP RK7532 P005 BALANCER 2 5kg 5 0kg ZERO GRAVITY 1 6 TP RK7532 P006 SETTING PLATE 1 7 TP RK7532 P007 SLIDING BUSH 1 8 TP RK7532 P008 CLAMP...

Page 15: ...ITH SMC AS1200M5 SPEED CONTROL 1 3 TP RK7532 R003 COVER PLATE SCREWS NOT INCL WITH SOME VERSIONS 1 4 TP RK7532 R004 DOWEL 1 5 RP RK7532 R005 WASHER 1 6 TP RK7532 R006 RETAINING RING 1 7 TP RK7532 R007...

Page 16: ...e rivet Incorrect gap set between head of rivet and nose jaw Worn dirty tail jaws Worn mandrel Re set gap as to 1 5 3mm Clean replace tail jaws Check replace mandrel Mandrel will not release Mandrel R...

Page 17: ...r consequential damages arising from the defect or failure in its products Seller s sole obligation under the foregoing warranty will be limited to at Seller s option repair or replacement of the tool...

Page 18: ...shown for guidance only Follow applicable regulations ENGINEERING CONTROLS The level of protection and types of controls necessary will vary depending upon potential exposure conditions Control measur...

Page 19: ...low Consult the Supplier in Section 1 for additional data GENERAL INFORMATION Physical State Liquid Color Amber Odor Characteristic Odor Threshold N D IMPORTANT HEALTH SAFETY AND ENVIRONMENTAL INFORMA...

Page 20: ...lable by request Product Name MOBIL VELOCITE OIL NO 10 Revision Date 01Nov2006 Page 6 of 8 _________________________________________________________________________________________________________ ___...

Page 21: ...disposed of in an environmentally safe manner and in accordance with governmental regulations SECTION 14 TRANSPORT INFORMATION LAND DOT Not Regulated for Land Transport LAND TDG Not Regulated for Land...

Page 22: ...tion It is the user s responsibility to satisfy itself that the product is suitable for the intended use If buyer repackages this product it is the user s responsibility to insure proper health safety...

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