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3. MAINTENANCE

Under normal circumstances, no maintenance should be required. If clean dry air is not used the orifice can become blocked. To

clean, first turn off supply air, unscrew and remove orifice assembly. The unplug orifice by using a wire that has a smaller 

diameter than 0.015 in. (0.38 mm). Use compressed air to blow out any loose particles inside the orifice assembly. Replace 

orifice assembly back into unit.

4. TROUBLESHOOTING

PROBLEM

CHECK

No output or low output 

Zero adjustment
Supply pressure too low
Clogged orifice

Leakage

Connections

Low or improper span

Zero and Span adjustments
Supply pressure too low
Output leakage

Erratic operation

Electrical input signal
Loose wires or connections
Liquid in air supply

Lead Wire

Bonnet

O-Ring

O-Ring

Body Subassembly

Circuit

Board

Bottom Plug

Spacer

Pintle Spring

Summary of Contents for IP500AC

Page 1: ...n 2 2 0 Operation 3 3 0 Maintenance 5 4 0 Troubleshooting 5 Pilot Pressure Atmospheric Pressure Supply Pressure Output Pressure Contact Industrial Controls Note Output shown is as calibrated at the factory Large span adjustment capability allows recalibration to achieve output ranges from 3 35 psig 0 2 2 4 BAR with 2 60 psig unit to 3 145 psig 0 2 10 BAR with 2 120 psig unit ...

Page 2: ...a current or voltage input signal to a linearly proportional pneumatic output pressure This versatile instrument is designed for control applications that require a high degree of reliability and repeatability at an economical cost 1 2 Principle of Operation 1 2 1 The IP500AC is a force balance device in which a coil is suspended in the field of a magnet by a flex ure Current flowing through the c...

Page 3: ... DIN 43650 Connector 2 OPERATION 2 1 Calibration 0 0 9 3 4 819763 6 8 51 5 3 297 0 7 8 5 6 3 5 6 498 9 3 1 297 3 6 3 78 2 9 1 9 8 5 88 0 9 5 6 78 1 9669 4 95 37 0 4 4 9 5 59 8 9 498 9 3 84 3 78 2 85 80 0 9 5 1 5922 3 3 87446 9 1 6 9 1 8375 3 557 4 887 9 1 97 6 0 0 9 5 1 6 5 5 6 47 3 8 1 47 8 6 9 1 2 272 67 9 1 78 3 0 0 2 9 2 7 0 0 8 1 97 47 4 887 0 5 88 3 78 9 85 7 6 51 2 272 97 47 4 887 8 0 7 9 8...

Page 4: ...nate Out Gauge Port TYP 180 Apart Drawing No 531 990 027 127 6 167 7 21 72 1 25 1 7 7 1 7 21 75 2 1 3 57 1 16 6 53 33 5 786 211 7 72 7 6 67 0 6 127 86 25 1 5 7 92 7 5 7 5 7 1 9 167 175 16 6 55 56 1 25 1 7 55 5 16758 7 216 725 0878 33529 6 175 16 6 25 66 1 9 6 21 52836 1 1 167 6 6 2 1 725 0878 33529 6 121 1 1 9 25 66 9 6 21 52836 1 1 68 7 25 66 9 6 21 5283 1 66 9 6 21 1 55 56 5 127 5 48 5 25 121 1 ...

Page 5: ... Use compressed air to blow out any loose particles inside the orifice assembly Replace orifice assembly back into unit 4 TROUBLESHOOTING PROBLEM CHECK No output or low output Zero adjustment Supply pressure too low Clogged orifice Leakage Connections Low or improper span Zero and Span adjustments Supply pressure too low Output leakage Erratic operation Electrical input signal Loose wires or conne...

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