Indexator G-184 User Manual Download Page 19

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Repair instructions

Attachment

If there is a fracture in the attachment, the link must be replaced. Contact your dealer for
more information.

Bushings

1. Disassemble the product.
2. Press out the bushings using a hydraulic press.
3. Press back the new bushing with the lubricating groove.

Image 14

Lower brake kit

1. Dismantle the lower brake kit's adjustment device.
2. Dismantle the lower brake kit's centering device.
3. Remove the lower brake kit.
4. Fitting the new brake kit must be done as per the instructions for installing the lower

brake kit.

Bearings in brake kit

These have a separate repair kit. Contact your dealer.

1102 086

2018-09-12 15:16

Summary of Contents for G-184

Page 1: ... G 184 MPBT1 80swingdamper MPBT1 100swingdamper MPB1 80swingdamper MPB1 100swingdamper MPB1 125swingdamper MPB1 184swingdamper SwingdamperMPB1 80BC SwingdamperMPB1 100BC SwingdamperMPB1 184BC 5002823 en 1102 086 3847 2018 09 12 ...

Page 2: ...6 Description 8 General 8 Brake kit swing damper only 10 Installation 11 Assembly 11 Settings and adjustments 14 Maintenance 15 Maintenance overview 15 Maintenance instructions 16 Repair instructions 19 Removing product from crane tip and rotator 20 Technical data 21 MPB1 80 MPB1 80 BC MPBT1 80 MPB1 100 MPB1 100 BC MPBT1 100 MPB1 125 MPB1 184 MPB1 184 BC G 184 21 2 Indexator AB 1102 086 2018 09 12...

Page 3: ...exator AB cannot be held responsible for unauthorised repairs and or modifications made to the product Other information The information in this manual was correct at the time of going to print No liability is accepted for any errors or omissions in this manual Every effort has been made to ensure that the content is accurate and complete Indexator AB reserves the right to make technical improveme...

Page 4: ...occur if the regulations are not followed The accident will cause serious personal injury or even death Warning A Warning means that an accident may occur if the regulations are not followed The accident may cause serious personal injury or even death Caution A Caution means that an accident may occur if the regulations are not followed An accident may lead to personal injury Terms regarding other...

Page 5: ...prohibited area Caution A Risk of personal injury Watch out for falling objects Attention Risk of collision between tool and base machine Fitted tools will change the basic machine s geometry Exercise caution during working Attention Risk of product damage Ensure that the working area is sufficient for handling hanging loads Avoid letting the product come into contact with the end position in the ...

Page 6: ...The risk area must be at least as big as the largest load or as the width of the tool on a horizontal plane The manufacturer must provide clear warnings about this DANGER A No personnel are permitted in the area under hanging loads tools It is a strictly prohibited area STOP STOP STOP STOP STOP STOP 6 Indexator AB 1102 086 2018 09 12 15 16 ...

Page 7: ...y instructions Caution A Risk of skin irritation allergic reactions There can be a number of chemical preparations on the product Use protective gloves when handling 1102 086 2018 09 12 15 16 Indexator AB 7 ...

Page 8: ...link or a swing damper The product is designed to be fitted between the rotator and the crane tip The product is designed to be used for positioning freely hanging vertical loads Image 1 MPB1 1 Link 2 Brake kit 8 Indexator AB 1102 086 2018 09 12 15 16 ...

Page 9: ...Description Image 2 KPL hose control 1 Hose control 2 Hose reel 3 Tube Image 3 MPB1 184 1 Link 2 Brake kit 3 KPL hose control 1102 086 2018 09 12 15 16 Indexator AB 9 ...

Page 10: ...e brake kit is designed to brake the swinging movement in the actual direction To ensure correct functioning clean grease and oil from the brake disc The brake kit consists of the brake block brake discs bearings adjustment device and centering device Centering device The centering device holds the brake kit in place The centering device is fitted through the brake kit and consists of a centre tub...

Page 11: ... with locating flat found on pin aligned with locating flat situated on rotator ear DANGER A Risk of personal injury If the locking rings are incorrectly fitted the pins can become loose and the entire head can become detached 3 Fit the locking rings x 2 on the pins from the inside the link Check that the locking rings sit firmly in the groove on the pins Warning A If the distance rings cannot be ...

Page 12: ...hole in the brake disc Ensure that the centre tube sticks out a few centimetres on the side where the brake disc surface is machined Important Risk of reduced performance and product damage Incorrect fitting of the brake block will damage the rotator Braking power will be reduced or fail entirely 6 Place a brake block against the machined surface of the brake disc Centre the brake block hole again...

Page 13: ...screw with copper paste Warning A Risk of personal injury The torque from the adjustment device causes potential energy to build up which can have an explosive effect if a screw is damaged Stand to the side of the adjustment device when tightening 11 Place the adjustment screw with springs and locking ring in the centre tube and tighten the adjustment screw to the adjustment nut using a 10 mm hexa...

Page 14: ...d tightening torque when tightening the adjustment screw will reduce the braking power 1 Remove the locking ring from the adjustment nut and adjustment screw 2 Note the placement of the cup springs and remove the two outermost cup springs from the adjustment nut and adjustment screw 3 Refit the locking ring to the adjustment nut and adjustment screw Image 8 Removing the cup springs from the adjust...

Page 15: ...0 hours Bushings Lubrication Every 600 hours Brake kit Check for wear clean components and make replacements where necessary Brake discs Check for wear clean components and make replacements where necessary Sleeves and centre tube Lubrication Attachment Check for cracks change if necessary Bushings Check the size of play possible change 1102 086 2018 09 12 15 16 Indexator AB 15 ...

Page 16: ... not have any grease or oil on the surface If this occurs the surface of the brake block can be cleaned using fine sandpaper Adjust the braking power by refitting the removed cup springs or by tightening the adjustment screw The tightening torque for the adjustment screw is 60 Nm Every 50 hours Image 9 Bushings Bushings Connect a grease gun with sufficient lubrication to the grease nipples Keep on...

Page 17: ...This is done to increase the service life of the bearing If the brake kit bearings have any play start to stick or if the rubber seal is damaged the bearing should be replaced Reassemble the brake kit according to repair instructions Image 10 Checking worn surfaces on brake block Image 11 Rotation of bearings in brake block Play Make sure that there is no abnormal play in the link bearings A diffe...

Page 18: ...he brake kit 1 Adjustment device 2 Centering device 3 Brake kit Attachment Check that there are no cracks on the product s upper or lower attachment Bushings By moving the swing damper to the side make sure that there is no play between the scale s bushings and pins If there is a play the bushings must be replaced 18 Indexator AB 1102 086 2018 09 12 15 16 ...

Page 19: ...ss 3 Press back the new bushing with the lubricating groove Image 14 Lower brake kit 1 Dismantle the lower brake kit s adjustment device 2 Dismantle the lower brake kit s centering device 3 Remove the lower brake kit 4 Fitting the new brake kit must be done as per the instructions for installing the lower brake kit Bearings in brake kit These have a separate repair kit Contact your dealer 1102 086...

Page 20: ...wer brake kit s adjustment device Dismantle the lower brake kit s centering device Remove the lower brake kit 3 Remove the lower distance rings and the lower locking rings Caution A Risk of crushing injuries Check that the product cannot fall before it is loosened from the crane tip 4 Remove the upper pins so that the product is loosened from the crane tip 5 Remove the lower pins so that the produ...

Page 21: ...B1 80 MPB1 80 BC MPBT1 80 MPB1 100 MPB1 100 BC MPBT1 100 MPB1 125 MPB1 184 MPB1 184 BC G 184 A 80 mm 100 mm 125 mm 184 mm B 240 mm 240 mm 240 mm 240 mm Total lower swinging angle 180 180 180 180 Weight Material Cast steel Cast steel Cast steel Cast steel Max load 16 tonnes 16 tonnes 16 tonnes 16 tonnes 1102 086 2018 09 12 15 16 Indexator AB 21 ...

Page 22: ... Indexator Indexator Indexator Rotator Rotator Rotator Systems Systems Systems Tel 46 933 148 00 rotator indexator com www indexator com ...

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