Impco ITK-4 User Manual Download Page 21 | Manualshive

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Impco ITK-4 User Manual Download Page 21

April, 2008 IMPCO Technologies Inc. PPI-105-REV.B

3030 South Susan St.

Page 21 of 29

Santa Ana, CA 92704

www.impcotechnologies.com

If utilizing a positive pressure to calibrate the gauge, make the connections as illustrated. If
using a negative pressure source (vacuum), connect the hose to the center nipple on the gauge.

NOTE: The applied pressure should ideally be between 50-80% of the gauge capacity.

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Summary of Contents for ITK-4

Page 1: ...NT Any maintenance service or repair should be performed by trained and experienced service technicians Proper tools and equipment should be used to prevent injury to the servicing technician property...

Page 2: ...II systems The ITK 4 Test Kit incorporates a new dongle ECOM Cable P N E2046002 to connect your Diagnostic Scan Tool DST to a Series II or Series III equipped vehicle The ECOM Cable is equipped with a...

Page 3: ...205 1 TG 005 4 Test Kit Gauge 0 10 WC 2 5010 1 TG 010 5 ASM CAN Dongle ECOM Cable 1 E2046002 6 Fitting Assembly Test Cap System II LPR Secondary Pressure Test Adapter 1 AF4 31105 7 Assembly Fitting Te...

Page 4: ...Vista Minimum RAM requirement Windows Vista 512 MB Windows XP 256 MB Windows 2000 128 MB PC laptop must have at least one available USB port ECOM cable supports USB port only B DST Software Installati...

Page 5: ...l 2008 IMPCO Technologies Inc PPI 105 REV B 3030 South Susan St Page 5 of 29 Santa Ana CA 92704 www impcotechnologies com Open the DST_Series II or DST_Series III folder Open the Latest_GCP_Display fo...

Page 6: ...pcotechnologies com Double click on setup exe application file to start the windows installer If a previous version of the GCP software is installed the uninstaller may remove the previous version and...

Page 7: ...April 2008 IMPCO Technologies Inc PPI 105 REV B 3030 South Susan St Page 7 of 29 Santa Ana CA 92704 www impcotechnologies com Click Next to continue Click Next to continue...

Page 8: ...05 REV B IMPCO Technologies Inc April 2008 Page 8 of 29 3030 South Susan St Santa Ana CA 92704 www impcotechnologies com Click the Finish box to complete the installation Click Yes to restart your com...

Page 9: ...O Technologies Inc PPI 105 REV B 3030 South Susan St Page 9 of 29 Santa Ana CA 92704 www impcotechnologies com Once installed the software can be accessed from Start Menu Programs Impco GCP Display Im...

Page 10: ...A 92704 www impcotechnologies com INSTALLING THE USB ADAPTER DRIVER If your computer does not have an RS232 serial port you will need to install the USB adapter driver You do not need to install this...

Page 11: ...ication file and follow the on screen prompts Installing the ECOM DLC cable driver The ECOM USB cable is designed to replace both the serial DLC and the USB adapter cables It also provides communicati...

Page 12: ...PI 105 REV B IMPCO Technologies Inc April 2008 Page 12 of 29 3030 South Susan St Santa Ana CA 92704 www impcotechnologies com Open the DST_Series II or DST_Series III folder Double click on ECOM_Drive...

Page 13: ...April 2008 IMPCO Technologies Inc PPI 105 REV B 3030 South Susan St Page 13 of 29 Santa Ana CA 92704 www impcotechnologies com Double click on setup exe application file Click Next to continue...

Page 14: ...2008 Page 14 of 29 3030 South Susan St Santa Ana CA 92704 www impcotechnologies com Select install ECOM drivers only Click Next and follow the on screen prompts Open the DST software from Start Menu P...

Page 15: ...A Single Serial Number password is unique to a specific ECM serial number and permits authorized service personnel to make changes or view information for a specific ECM 3 In most instances the top a...

Page 16: ...cked The entry field must be populated for the 6 digit serial number for which the Single Serial Number Access password applies NOTE Leading zeros included in the serial number are not required Save P...

Page 17: ...displayed Figure 3 Incorrect Serial Number Message Figure 4 shows the communication status if a valid software password is entered when attempting to connect to an ECM with a different key In this in...

Page 18: ...a RS232 port use the USB to RS232 adapter supplied in the IMPCO ITK test kit Be sure to install the USB driver to enable the USB adapter for use with your computer Connect the diagnostic cable to the...

Page 19: ...otechnologies com To connect using the ECOM cable you must select ECOM from the COM Port drop down menu You will now need to configure the ECOM communication protocol Select the CAN for systems with C...

Page 20: ...al pressure gauges This means they can be used to measure the difference in pressures between two separate areas or they can be used to measure either positive pressure or negative pressure vacuum TG...

Page 21: ...2704 www impcotechnologies com If utilizing a positive pressure to calibrate the gauge make the connections as illustrated If using a negative pressure source vacuum connect the hose to the center nip...

Page 22: ...sting screw and make adjustments as necessary Replace the cover Repeat steps as necessary until the gauge is properly calibrated NOTES Cover must be installed with o ring when in use Pressure will dis...

Page 23: ...wn calibrated gauge make sure the gauge is zeroed and the needle is not indicating a pressure or pinned when sitting idle A properly calibrated TG 010 Gauge If you need to measure the differential pre...

Page 24: ...the retainer pin before starting the engine Connect one end of a section of 3 16 vacuum hose H1 11 to the hose nipple on the pressure test adapter and the other to the center hose nipple on differenti...

Page 25: ...ng the Series III EPR E Retainer Pins P1 30559 Coolant low pressure hose adapter retainer pins are included to replace any that have become excessively distorted or lost in the engine compartment The...

Page 26: ...f the LPR EPR F4 8 is a 90O adapter for connections where some obstruction may hinder the use of the straight adapter To connect the primary pressure test adapter to the Series II LPR or Series III EP...

Page 27: ...threads apply a little LoctiteTM 567 or equivalent thread sealant on the plug threads and install it into the LPR EPR torque to 10 ft lb Test for leaks before opening the LPG fuel shut off valve G Tes...

Page 28: ...water column gauge to the brass fitting s to measure the output pressure Check the spring housing body plate and covers for leaks using a liquid leak detector solution Refer to pressure rating provid...

Page 29: ...A REFER TO CAN CGA PROPANE INSTALLATION CODES CNG INSTALLATIONS IN THE UNITED STATES MUST RE DONE IN ACCORDANCE WITH FEDERAL STATE OR LOCAL LAW AND NATIONAL FIRE PROTECTION ASSOCIATION PAMPHLET 52 COM...

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