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GENERAL INFORMATION
7
Gasoline
IMPCO recommends the use of name brand
high detergent gasoline. Gasoline is a mixture
of many different hydrocarbons, including ole-
fins, which are heavy, waxy compounds. Over
time, these deposits can build up and clog the
fuel injectors. The formation of these deposits
is a normal consequence of engine operation,
so detergents are added to high quality gaso-
line to help keep the injectors clean. The use
of low quality low detergent gasoline may
cause fuel injectors to fail. Fuel injector re-
placement or cleaning is expensive, and the
cleaning procedure requires special equip-
ment that may not be practical in the industrial
lift truck market. Speak with your fuel supplier
to verify that the fuel you are supplied con-
tains the necessary fuel additives to keep
your fuel system clean. IMPCO may deny
emissions related warranty claims due to the
use of low quality low detergent gasoline.
FUEL SYSTEM CAUTIONS
Do not smoke, carry lighted tobacco or
use a lighted flame of any type when
working on or near any fuel related
component. Highly flammable air-fuel
mixtures may be present and can be
ignited causing personal injury
Do not allow LPG to contact the skin.
LPG is stored in the fuel tank as a liq-
uid. When LPG contacts the
atmosphere, it immediately expands
into a gas, resulting in a refrigeration
effect that can cause severe burns to
the skin.
Do not allow LPG to accumulate in
areas below ground level such as in a
service pit or underground ventilation
systems. LPG is heavier than air and
can displace oxygen, creating a dan-
gerous condition
Do not make repairs to the LPG fuel
system if you are not familiar with or
trained to service LPG fuel system.
Contact the dealer who sold you the
vehicle to locate a repair facility with
trained technicians to repair your fuel
system
WARNINGS, CAUTIONS AND NOTES
This manual contains several different Warn-
ings, Cautions, and Notes that must be
observed to prevent personal injury and or
damage to the vehicle, the fuel system or
personal property.
A “WARNING“ is an advisement that by per-
forming a process or procedure listed in this
manual improperly may result in serious bodi-
ly injury, death and/or serious damage to the
vehicle or property.
Typical Warning Label:
Failure to heed instructions could re-
sult in death, injury, or property
damage.
A “CAUTION” label or statement is used when
it has been determine that by performing a
process or procedure defined in the manual
improperly a less severe result may occur. It
Summary of Contents for HHI
Page 4: ...4...
Page 5: ...5 General Information...
Page 10: ...10...
Page 11: ...11 Maintenance...
Page 19: ...19 LPG Fuel System...
Page 20: ...20 LPG FUEL SYSTEM OPERATION...
Page 27: ...27 LPG Closed Loop Schematic...
Page 28: ...28...
Page 29: ...29 LPG System Diagnosis...
Page 38: ...38...
Page 39: ...39 LPG Symptom Diagnostics...
Page 54: ...54...
Page 55: ...55 Gasoline Fuel System...
Page 56: ...56 GAS FUEL SYSTEM OPERATION...
Page 61: ...61 Gasoline Closed Loop Control Schematic...
Page 62: ...62...
Page 63: ...63 Gasoline System Diagnosis...
Page 70: ...70...
Page 71: ...71 Gasoline Symptom Diagnostics...
Page 84: ...84...
Page 85: ...85 Electrical Section...
Page 86: ...86...
Page 87: ...87 Diagnostic Scan Tool...
Page 89: ...89 Open the DST_Series III folder Open the Latest_GCP_Display folder...
Page 91: ...91 Click Next to continue Click Next to continue...
Page 92: ...92 Click the Finish box to complete the installation Click Yes to restart your computer...
Page 96: ...96 Double click on setup exe application file Click Next to continue...
Page 97: ...97 Select install ECOM drivers only Click Next and follow the on screen prompts...
Page 116: ...116 Message is displayed confirming the update was successful...
Page 120: ...120...
Page 121: ...121 Engine Wire Schematic...
Page 122: ...122 HHI 2007 2009 Emission Certified LPG Bi Fuel System 2 0L Engine...
Page 124: ...124...
Page 125: ...125 Engine Wire Harness Repair...
Page 129: ...129 Diagnostic Trouble Codes DTCs...
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Page 457: ...457 Servicing the Fuel System...
Page 475: ...475 Definitions...
Page 480: ...480...
Page 481: ...481 TOOL KIT ACCESSORIES 1 2 3 4 5 6 7 8 9 10 11 12 13 14...
Page 483: ...483 Appendix...