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459
9. Start the vehicle and let run until it reaches
normal operating temperature.
10.
If a DTC code is found, refer to the Electrical
Section for further diagnosis.
III. LPG FUEL SYSTEM PRESSURE RELIEF
The LPG fuel system operates at pressure
up to 21.5 bar (312 psi). To minimize per-
sonal injury, relieve the LPG fuel system
pressure before servicing the LPG fuel sys-
tem components.
1. Close the valve on the LPG tank.
2. Start and run the vehicle until the engine stalls
running out of fuel.
3. Turn the ignition switch to OFF.
Residual vapor pressure will be present in
the fuel system. Ensure the work area is
well ventilated before disconnecting any
fuel line.
Never use an open flame of any type to
check for LPG leaks.
IMPORTANT
Always inspect the LPG fuel system for leaks after
performing service. Check for leaks at the
fittings
of the serviced or replaced component. Use a
commercially available liquid leak detector or an
electronic leak detector. When using both me-
thods, use the electronic leak detector
first to
avoid contamination by the liquid leak detector
IV. FUEL TEMPERATURE (FT) SENSOR
REPLACEMENT (LPG ONLY)
Fuel Temperature Sensor
1.
Relieve the LPG fuel system pressure. Refer to
III
.
LPG Fuel System Pressure Relief on page
459).
2. Disconnect the negative battery cable.
3. Locate the Fuel Temperature Sensor on the
EPR port.
4. Remove retaining clip holding the Fuel Temp
Sensor and remove the Sensor from the EPR
port.
5. Remove electrical connector.
6. Inspect the EPR for debris or “heavy ends” and
remove with a Safety Solvent if necessary.
Only use a Safety Solvent to clean any part
of the fuel system. Harsh cleaners such as
carb or brake cleaners may damage
gaskets, O-rings, seals and other non-
metallic components in the fuel system.
INSTALLATION
1. Lubricate O-rings on the sensor with
petroleum
jelly or Vaseline.
Summary of Contents for HHI
Page 4: ...4...
Page 5: ...5 General Information...
Page 10: ...10...
Page 11: ...11 Maintenance...
Page 19: ...19 LPG Fuel System...
Page 20: ...20 LPG FUEL SYSTEM OPERATION...
Page 27: ...27 LPG Closed Loop Schematic...
Page 28: ...28...
Page 29: ...29 LPG System Diagnosis...
Page 38: ...38...
Page 39: ...39 LPG Symptom Diagnostics...
Page 54: ...54...
Page 55: ...55 Gasoline Fuel System...
Page 56: ...56 GAS FUEL SYSTEM OPERATION...
Page 61: ...61 Gasoline Closed Loop Control Schematic...
Page 62: ...62...
Page 63: ...63 Gasoline System Diagnosis...
Page 70: ...70...
Page 71: ...71 Gasoline Symptom Diagnostics...
Page 84: ...84...
Page 85: ...85 Electrical Section...
Page 86: ...86...
Page 87: ...87 Diagnostic Scan Tool...
Page 89: ...89 Open the DST_Series III folder Open the Latest_GCP_Display folder...
Page 91: ...91 Click Next to continue Click Next to continue...
Page 92: ...92 Click the Finish box to complete the installation Click Yes to restart your computer...
Page 96: ...96 Double click on setup exe application file Click Next to continue...
Page 97: ...97 Select install ECOM drivers only Click Next and follow the on screen prompts...
Page 116: ...116 Message is displayed confirming the update was successful...
Page 120: ...120...
Page 121: ...121 Engine Wire Schematic...
Page 122: ...122 HHI 2007 2009 Emission Certified LPG Bi Fuel System 2 0L Engine...
Page 124: ...124...
Page 125: ...125 Engine Wire Harness Repair...
Page 129: ...129 Diagnostic Trouble Codes DTCs...
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Page 457: ...457 Servicing the Fuel System...
Page 475: ...475 Definitions...
Page 480: ...480...
Page 481: ...481 TOOL KIT ACCESSORIES 1 2 3 4 5 6 7 8 9 10 11 12 13 14...
Page 483: ...483 Appendix...