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LPG FUEL SYSTEM DIAGNOSIS
The Electronic Pressure Regulator Assembly (EPR), Shown with Port Fittings and Shut-off Valve.
FUEL SYSTEM DESCRIPTION
The Engine Control Module (ECM) receives in-
formation from various engine sensors in order
to control the operation of the Electronic Pres-
sure Regulator (EPR) and Shut-Off Valve. The
Shut-Off Valve solenoid prevents fuel
flow u
n-
less the engine is cranking or running.
LPG is stored in the tank as a liquid and deli-
vered under pressure of up to 21.5 BAR (312
psi). At Key ON, the EPR receives a two (2)
second prime pulse from the ECM, allowing
time for the LPG to
flow from the tank
through
the fuel
filter and fuel lines to the EPR. Inside of
the EPR, fuel is vaporized and reduced in pres-
sure in two stages. The
first stage reduces the
tank pressure to approximately 20.68 kilopas-
cals (3.0 psi). The second stage then reduces
the pressure to approximately negative 38.1
mm (1.5” of water column) when vacuum from
the engine draws in fuel.
The fuel is then drawn in from the secondary
chamber of the EPR by the vacuum generated
by air
flowing through the M
ixer. This vacuum
is also generates lift for the mixer air valve and
is commonly referred to as air valve vacuum.
Once in the mixer, the fuel is combined with air
and is drawn into the engine for combustion.
DIAGNOSTIC AIDS
This procedure is intended to diagnose a ve-
hicle operating on LPG. If the vehicle will not
continue to run on LPG, refer to Hard Start for
preliminary checks. Before starting
this proce-
dure, complete the following tasks to verify that
liquid fuel is being delivered to the EPR:
Inspect fuel tank to verify it has a sufficient
amount of fuel.
Verify manual shut off valve on the LPG
tank is fully opened.
Verify that the excess
flow valve has not
been activated.
Inspect fuel tank to ensure it is properly
mounted and rotated to the correct position.
Inspect the hoses leading from the tank en-
suring they are properly connected and do
not have any kinks or damage.
Summary of Contents for HHI
Page 4: ...4...
Page 5: ...5 General Information...
Page 10: ...10...
Page 11: ...11 Maintenance...
Page 19: ...19 LPG Fuel System...
Page 20: ...20 LPG FUEL SYSTEM OPERATION...
Page 27: ...27 LPG Closed Loop Schematic...
Page 28: ...28...
Page 29: ...29 LPG System Diagnosis...
Page 38: ...38...
Page 39: ...39 LPG Symptom Diagnostics...
Page 54: ...54...
Page 55: ...55 Gasoline Fuel System...
Page 56: ...56 GAS FUEL SYSTEM OPERATION...
Page 61: ...61 Gasoline Closed Loop Control Schematic...
Page 62: ...62...
Page 63: ...63 Gasoline System Diagnosis...
Page 70: ...70...
Page 71: ...71 Gasoline Symptom Diagnostics...
Page 84: ...84...
Page 85: ...85 Electrical Section...
Page 86: ...86...
Page 87: ...87 Diagnostic Scan Tool...
Page 89: ...89 Open the DST_Series III folder Open the Latest_GCP_Display folder...
Page 91: ...91 Click Next to continue Click Next to continue...
Page 92: ...92 Click the Finish box to complete the installation Click Yes to restart your computer...
Page 96: ...96 Double click on setup exe application file Click Next to continue...
Page 97: ...97 Select install ECOM drivers only Click Next and follow the on screen prompts...
Page 116: ...116 Message is displayed confirming the update was successful...
Page 120: ...120...
Page 121: ...121 Engine Wire Schematic...
Page 122: ...122 HHI 2007 2009 Emission Certified LPG Bi Fuel System 2 0L Engine...
Page 124: ...124...
Page 125: ...125 Engine Wire Harness Repair...
Page 129: ...129 Diagnostic Trouble Codes DTCs...
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Page 457: ...457 Servicing the Fuel System...
Page 475: ...475 Definitions...
Page 480: ...480...
Page 481: ...481 TOOL KIT ACCESSORIES 1 2 3 4 5 6 7 8 9 10 11 12 13 14...
Page 483: ...483 Appendix...