Impax IM-MMA140 Instruction Manual Download Page 4

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SAFETY INFORMATION

Before attempting to operate the machine, it is
essential that you read this manual thoroughly
and carefully follow all instructions given. In
doing so you will ensure the safety of yourself
and that of others around you, and you can also
look forward to the welder giving you long and
satisfactory service.

Important

Warning!

If you have no welding experience, we

recommend you seek training from an
experienced person.

Caution:

The pages of this manual are restricted

to the basic safe use of an MMA (Manual Metal
Arc) welding power supply and very basic
welding technique. We recommend you
purchase a good quality publication on welding
or if you have internet access visit one of the
numerous welding related web sites to be able
to use the welding power supply to its full
potential.

The electrodes used in an MMA welding are
many and varied. You are advised to seek advice
from your local welding equipment supplier for
the correct selection of wire electrode for the
work being performed.

THE QUALITY OF ANY WELDED JOINT IS
DEPENDANT ON THE PREPARATION OF THE
JOINT THE SELECTION OF THE CORRECT
WIRE ELECTRODE AND THE SKILL AND
EXPERIENCE OF THE WELDER.

General Welding Safety

The Workshop Environment

Housekeeping is extremely important to avoid
injury from slips, trips and falls, damage to
equipment and fire. The work area should be
kept clean and tidy at all times. Combustible
materials must not be discarded or stored in the
vicinity of the welding area.

Avoid using your welder in the vicinity of:

a) other supply cables, control cables, signalling

and telephone cables; above, below and
adjacent to the welding equipment;

b) radio and television transmitters and

receivers;

c) computer and other control equipment;

d) safety critical equipment, e.g. guarding of

industrial equipment;

e) pacemakers and hearing aids etc.;

f) equipment used for calibration or

measurement;

g) other equipment in the environment. The user

shall ensure that other equipment being used
in the environment is compatible. This may
require additional protection measures;

It may be possible to avoid the above by
changing the time of day that welding or other
activities are to be carried out.

The size of the surrounding area to be
considered will depend on the structure of the
building and other activities that are taking
place. The surrounding area may extend beyond
the boundaries of the premises.

Electrical Safety

As one of the principal dangers from welding
operations is an electric shock, from the live
parts of the welding circuit (the wire electrode
torch and the work piece), the following
practices are recommended.

Shock Prevention

Exposed live conductors or other bare metal in
the welding circuit, or in unearthed, electrically-
LIVE equipment can fatally shock a person
whose body becomes a conductor. DO NOT
STAND, SIT, LIE, LEAN ON, OR TOUCH a wet
surface when welding, without suitable
protection.

Protection for Wearers of Pacemakers

Magnetic fields from high currents can affect
pacemaker operation. Persons wearing
electronic life support equipment (pacemaker)
should consult with their doctor before going
near arc welding, gouging, or spot welding
operations.

To Prevent Against Shock

Keep body and clothing dry. Never work in
damp area without adequate insulation against
electrical shock. Stay on a dry duckboard, or
rubber mat when dampness or sweat can not
be avoided.

Summary of Contents for IM-MMA140

Page 1: ...cumentation holder The technical documentation required to demonstrate that the product meets the requirements of directive has been compiled and is available for inspection by the relevant enforcemen...

Page 2: ...Always Read Instruction Manual Retain for Future Reference IM MMA140 140A MMA WELDER...

Page 3: ...adequately packed to prevent transit damage and must be accompanied with a brief description of the fault and a copy of the receipt or other proof of purchase The manufacturer shall not be liable for...

Page 4: ...e cables above below and adjacent to the welding equipment b radio and television transmitters and receivers c computer and other control equipment d safety critical equipment e g guarding of industri...

Page 5: ...ent With Output On Off Control Contactor Welding power sources for use with the gas metal arc welding gas tungsten arc welding and similar processes normally are equipped with devices that permit on o...

Page 6: ...ned space only while it is being ventilated and if necessary while wearing an air supplied respirator Vapours from chlorinated solvents can be decomposed by the heat of the arc or flame to form PHOSGE...

Page 7: ...ombustibles at least 10M away out of reach of sparks and heat or protect against ignition with suitable and snug fitting fire resistant covers or shields Walls ceilings and floor near work should be p...

Page 8: ...ses danger of explosion or on materials cleaned with chlorinated solvents or on varnished surfaces danger of toxic fumes Remove all flammable materials from the work area Ensure there is adequate fire...

Page 9: ...ate sparks which may ignite the dust or fumes c Keep children and bystanders away while operating a power tool Distractions can cause you to lose control 2 Electrical Safety a Power tool plugs must ma...

Page 10: ...tools Such preventive safety measures reduce the risk of starting the power tool accidentally d Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power...

Page 11: ...acement fuse covers can be obtained from your local dealer or most electrical stockists Fuse Rating The fuse in the plug must be replaced with one of the same rating 13 amps and this replacement must...

Page 12: ...cator 13 Earth clamp attachment point 14 Electrode holder attachment point Technical specification Input power 230 240V 50Hz Phase 1 Rated input current 19 5A Fuse 16A Rated no load voltage 85V DC Rat...

Page 13: ...sk To assemble the mask bend in the top and side flaps Fig 1 and clip into place then attach the handle and mask glass shield as shown in Fig 2 Insert the clear glass panel first followed by the dark...

Page 14: ...LITY OF ANY WELDED JOINT IS DEPENDANT ONTHE PREPARATION OFTHE JOINTTHE SELECTION OFTHE CORRECT ELECTRODE ANDTHE SKILL AND EXPERIENCE OFTHE WELDER Ensure the Welding Power Supply is disconnected from t...

Page 15: ...piece must be 20 30 Fig 9 Do not hit the electrode on the workpiece as this may damage the electrode Withdraw with a clean movement at the end of the welding run Note This is the most difficult aspect...

Page 16: ...hipped off the weld bead once the weld run is complete or before the next weld pass is deposited The process allows only short lengths of weld to be produced before a new electrode needs to be inserte...

Page 17: ...s high as 130 to 140 can be achieved for rutile and basic electrodes without marked deterioration of the arcing characteristics but the arc tends to be less forceful which reduces bead penetration Car...

Page 18: ...t circuits Periodically clean the inside of the welder with compressed air ensuring you wear a mask during the operation Important Always disconnect from the electrical supply before servicing or clea...

Page 19: ...n the weld area prior to welding Weld current interrupted Thermal trip has operated Allow the welder to cool down Porous weld Rusty or dirty joints Clean the weld area prior to welding Irregular weld...

Page 20: ...l legislation FOR BUSINESS USERS INTHE EUROPEAN UNION If you wish to discard electrical and electronic equipment please contact your dealer or supplier for further information Information on Disposal...

Page 21: ...des 50Hz Nominal mains frequency Diameter of electrodes U0 No load voltage A V to A V Range of output X Duty cycle I2 Conventional welding current U2 Conventional load voltage U1 Mains voltage I1 max...

Page 22: ...21 NOTES...

Page 23: ...22 NOTES...

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