Impax IM-MMA130-IWK Manual Download Page 8

7

SAFETY INFORMATION

5.

Work in a confined space only if it is well
ventilated, or while wearing an air-supplied
respirator.

Shielding gases used for welding can
displace air causing injury or death. Be sure
the breathing air is safe.

6.

Do not weld in locations near degreasing,
cleaning, or spraying operations. The heat
and rays of the arc can react with vapors to
form highly toxic and irritating gases.

7.

Do not weld on coated metals, such as
galvanized, lead, or cadmium plated steel,
unless the coating is removed from the weld
area, the area is well ventilated, and if
necessary, while wearing an airsupplied
respirator. The coatings and any metals
containing these elements can give off toxic
fumes if welded.

Noise

Welding environments are frequently
noisy as other operations such as
grinding, etc. may also be taking
place. Some operations, such a de-
slagging may take the noise up to

such a level where it will damage hearing. In
such cases hearing protection must be used.

Fire and Explosion Prevention

Causes of fire and explosion are:

1) combustibles reached by the arc,
flame, flying sparks, hot slag or
heated material;

2) misuse of compressed gases and cylinders;

3) short circuits.

BE AWARE THAT flying sparks or falling slag can
pass through cracks, along pipes, through
windows or doors, and through wall or floor
openings, out of sight of the goggled operator.
Sparks and slag can fly 10M.

To prevent fires and explosion: keep equipment
clean and operable, free of oil, grease, and (in
electrical parts) of metallic particles that can
cause short circuits.

If combustibles are in area, do NOT weld or cut.
Move the work if practicable, to an area free of
combustibles.

Avoid paint spray rooms, dip tanks, storage
areas, ventilators. If the work cannot be moved,
move combustibles at least 10M, away out of
reach of sparks and heat; or protect against
ignition with suitable and snug fitting, fire-
resistant covers or shields.

Walls, ceilings, and floor near work should be
protected by heat resistant covers or shields.
Fire watcher must be standing by with suitable
fire extinguishing equipment during and for
some time after welding or cutting if:

a) appreciable combustibles (including building

construction) are within 10m.

b) appreciable combustibles are further than

10m but can be ignited by sparks.

c) openings (concealed or visible) in floors or

walls within 10m can expose combustibles to
sparks.

d) combustibles adjacent to walls, ceilings, roofs

or metal partitions can be ignited by radiant
or conducted heat.

After work is done, check that area is free of
sparks, glowing embers, and flames.

An empty container that held combustibles, or
that can produce flammable or toxic vapours
when heated, must never be welded on or cut,
unless container has first been cleaned. This
includes a thorough steam or caustic cleaning
(or a solvent or water washing, depending on
the combustible’s solubility) followed by purging
and inerting with nitrogen or carbon dioxide,
and using protective equipment.

Water filling just below working level may
substitute for inerting.

A container with unknown contents should be
cleaned (see paragraph above), do NOT depend
on sense of smell or sight to determine if it is
safe to weld or cut.

Hollow castings or containers must be vented
before welding or cutting - they can explode.

In explosive atmospheres, never weld or cut
where the air may contain flammable dust, gas,
or liquid vapours.

Summary of Contents for IM-MMA130-IWK

Page 1: ...bove is in conformity with the relevant statutory requirements 6 References to the relevant designated standards used or references to the other technical specifications in relation to which conformit...

Page 2: ...Always Read Instruction Manual Retain for Future Reference IM MMA130 IWK 130A MMA WELDER...

Page 3: ...dequately packed to prevent transit damage and must be accompanied with a brief description of the fault and a copy of the receipt or other proof of purchase The manufacturer shall not be liable for a...

Page 4: ...onal injury CAUTION CAUTION without the safety alert symbol is used to address practices not related to personal injury Before attempting to operate the machine it is essential that you read this manu...

Page 5: ...are also live when power is on In semiautomatic or automatic wire welding the wire wire reel drive roll housing and all metal parts touching the welding wire are electrically live Incorrectly installe...

Page 6: ...rth currents safely Equipment made electrically LIVE by stray current may shock possibly fatally Do NOT EARTH to electrical conduit or to a pipe carrying ANY gas or a flammable liquid such as oil or f...

Page 7: ...ne particulate material The fume is mostly oxides of the metals including any alloying elements but it also contains gases produced in the arc such as ozone or oxides of nitrogen and decomposition pro...

Page 8: ...ut Move the work if practicable to an area free of combustibles Avoid paint spray rooms dip tanks storage areas ventilators If the work cannot be moved move combustibles at least 10M away out of reach...

Page 9: ...ammables within 35 ft 10 7 m of the welding arc If this is not possible tightly cover them with approved covers 4 Be alert that welding sparks and hot materials from welding can easily go through smal...

Page 10: ...Lift unit with handle on top of case 2 Use handcart or similar device of adequate capacity 3 If using a fork lift vehicle place and secure unit on a proper skid before transporting Optical Radiation T...

Page 11: ...SAFETY INFORMATION 10...

Page 12: ...EMF fields from the welding circuit 5 Route the electrode and work cables together Secure them with tape when possible 6 Never coil the electrode lead around your body 7 Do not place your body between...

Page 13: ...terials from the work area Ensure adequate ventilation in areas where welding is being performed Do not weld on containers or pipes that hold or have held flammable liquid or gases danger of explosion...

Page 14: ...at any person or animal 18 NEVER touch the torch nozzle until the welder is switched OFF and the nozzle has been allowed to cool off 19 NEVER connect disconnect or attempt to service the torch until t...

Page 15: ...create sparks which may ignite the dust or fumes c Keep children and bystanders away while operating a power tool Distractions can cause you to lose control 2 Electrical Safety a Power tool plugs must...

Page 16: ...be controlled with the switch is dangerous and must be repaired c Disconnect the plug from the power source before making any adjustments changing accessories or storing power tools Such preventive sa...

Page 17: ...the machine away from radio controlled machinery Normal operation may adversely affect the operation of nearby radio controlled machinery which may result in injury or equipment damage Read the sectio...

Page 18: ...g Flexible metallic conduit is generally not suitable 8 When the welder is enclosed in a metal building several earth driven electrical grounds connected as in 5b above around the periphery of the bui...

Page 19: ...acement fuse covers can be obtained from your local dealer or most electrical stockists Fuse Rating The fuse in the plug must be replaced with one of the same rating 13 amps and this replacement must...

Page 20: ...VRD On Off button 12 MMA TIG selector button 13 Earth clamp attachment point Technical specification Input power 230V 50Hz Phase 1 Rated input current 29 2A Electrode size 1 6 3 2mm Rated no load vol...

Page 21: ...o not let children play with empty plastic bags due to the risk of suffocation MMA ASSEMBLY ELECTRIC SHOCK can kill Keep the electrode holder and cable insulation in good condition Do not touch electr...

Page 22: ...recommend you seek training from an experienced person CAUTION This manual is a basic guide to welding We recommend you purchase a good quality publication on welding or if you have internet access vi...

Page 23: ...ower supply until you are ready to start welding Practice welding on a piece of scrap material Voltage Reduction Device A voltage reduction device VRD is a hazard reduction device that lowers the weld...

Page 24: ...your hand Be sure the insulation on your cable and electrode holder is not faulty otherwise you are risking an electric shock StrikingThe Arc Holding a face mask in front of your face stroke the elec...

Page 25: ...away At the same time the electrode has to move along the plate to form a bead The electrode is directed at the weld pool at about 20 from the vertical The rate of travel has to be adjusted so that a...

Page 26: ...ne Rutile Electrodes contain a high proportion of titanium oxide rutile in the coating Titanium oxide promotes easy arc ignition smooth arc operation and low spatter These electrodes are general purpo...

Page 27: ...rather that warm Under these conditions and in original packaging electrode storage time is practically unlimited It should be noted that electrodes are now available in hermetically sealed packs whi...

Page 28: ...an no longer be cleaned it will need to be replaced Unscrew the nozzle and replace it with a new one Always try to avoid getting particles of metal inside the machine since they could cause short circ...

Page 29: ...on does not allow correct electrode angle Electrode too large for joint Insufficient deposit time at edge of weave Reduce the control knob until welding current is reasonably constant while prohibitin...

Page 30: ...roat thickness Weld current is too high Improper welding polarity Long Arc Length Weld current is too high Use larger electrodes and preheat the plate Increase welding current Adjust angle so the weld...

Page 31: ...ting E 3 message is displayed on the digital display The rated current of the electrode holder is smaller than its actual working current No input power Replace it Check if any loose contact exists in...

Page 32: ...t Disposing of this product correctly will help to save valuable resources and prevent any potential adverse effects on human health and the environment which could otherwise arise from inappropriate...

Page 33: ...rodes 50Hz Nominal mains frequency Diameter of electrodes U0 No load voltage A V to A V Range of output X Duty cycle I2 Conventional welding current U2 Conventional load voltage U1 Mains voltage I1 ma...

Page 34: ...facilities exist Check with your Local Authority or retailer for recycling advice Warning Electrical welding process uV Protect operator and passer bye from the effect of uV radiation This can cause...

Page 35: ...34 WIRING DIAGRAM...

Page 36: ...e relevant harmonised standards used or references to the other technical specifications in relation to which conformity is declared 7 The person authorized to compile the technical file Name S rgio F...

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