Impax IM-MMA130-IWK Manual Download Page 5

SAFETY INFORMATION

4

General Welding Safety

The Workshop Environment

Housekeeping is extremely important to avoid
injury from slips, trips and falls, damage to
equipment and fire. The work area should be
kept clean and tidy at all times. Combustible
materials must not be discarded or stored in the
vicinity of the welding area.

Avoid using your welder in the vicinity of:

a) other supply cables, control cables, signalling

and telephone cables; above, below and
adjacent to the welding equipment;

b) radio and television transmitters and

receivers;

c) computer and other control equipment;

d) safety critical equipment, e.g. guarding of

industrial equipment;

e) pacemakers and hearing aids etc.;

f) equipment used for calibration or

measurement;

g) other equipment in the environment. The user

shall ensure that other equipment being used
in the environment is compatible. This may
require additional protection measures;

It may be possible to avoid the above by
changing the time of day that welding or other
activities are to be carried out.

The size of the surrounding area to be
considered will depend on the structure of the
building and other activities that are taking
place. The surrounding area may extend beyond
the boundaries of the premises.

Electrical Safety

Electric Shock Can Kill.
Touching live electrical parts can
cause fatal shocks or severe
burns. The electrode and work
circuit is electrically live whenever

the output is on. The input power circuit and
machine internal circuits are also live when
power is on. In semiautomatic or automatic
wire welding, the wire, wire reel, drive roll
housing, and all metal parts touching the
welding wire are electrically live. Incorrectly

installed or improperly grounded equipment
is a hazard.

1.

Do not touch live electrical parts.

2.

Wear dry, hole-free insulating gloves and
body protection.

3.

Insulate yourself from work and ground
using dry insulating mats or covers.

4.

Disconnect input power or stop engine
before installing or servicing this equipment.
Lock input power disconnect switch open,
or remove line fuses so power cannot be
turned on accidentally.

5.

Properly install and ground this equipment
according to its Owner’s Manual and
national, state, and local codes.

6.

Turn off all equipment when not in use.
Disconnect power to equipment if it will be
left unattended or out of service.

7.

Use fully insulated electrode holders. Never
dip holder in water to cool it or lay it down
on the ground or the work surface. Do not
touch holders connected to two welding
machines at the same time or touch other
people with the holder or electrode.

8.

Do not use worn, damaged, undersized, or
poorly spliced cables.

9.

Do not wrap cables around your body.

10. Ground the workpiece to a good electrical

(earth) ground.

11. Do not touch electrode while in contact with

the work (ground) circuit.

12. Use only well-maintained equipment. Repair

or replace damaged parts at once.

13. In confined spaces or damp locations, do

not use a welder with AC output unless it is
equipped with a voltage reducer. Use
equipment with DC output.

14. Wear a safety harness to prevent falling if

working above floor level.

15. Keep all panels and covers securely in

place.

Summary of Contents for IM-MMA130-IWK

Page 1: ...bove is in conformity with the relevant statutory requirements 6 References to the relevant designated standards used or references to the other technical specifications in relation to which conformit...

Page 2: ...Always Read Instruction Manual Retain for Future Reference IM MMA130 IWK 130A MMA WELDER...

Page 3: ...dequately packed to prevent transit damage and must be accompanied with a brief description of the fault and a copy of the receipt or other proof of purchase The manufacturer shall not be liable for a...

Page 4: ...onal injury CAUTION CAUTION without the safety alert symbol is used to address practices not related to personal injury Before attempting to operate the machine it is essential that you read this manu...

Page 5: ...are also live when power is on In semiautomatic or automatic wire welding the wire wire reel drive roll housing and all metal parts touching the welding wire are electrically live Incorrectly installe...

Page 6: ...rth currents safely Equipment made electrically LIVE by stray current may shock possibly fatally Do NOT EARTH to electrical conduit or to a pipe carrying ANY gas or a flammable liquid such as oil or f...

Page 7: ...ne particulate material The fume is mostly oxides of the metals including any alloying elements but it also contains gases produced in the arc such as ozone or oxides of nitrogen and decomposition pro...

Page 8: ...ut Move the work if practicable to an area free of combustibles Avoid paint spray rooms dip tanks storage areas ventilators If the work cannot be moved move combustibles at least 10M away out of reach...

Page 9: ...ammables within 35 ft 10 7 m of the welding arc If this is not possible tightly cover them with approved covers 4 Be alert that welding sparks and hot materials from welding can easily go through smal...

Page 10: ...Lift unit with handle on top of case 2 Use handcart or similar device of adequate capacity 3 If using a fork lift vehicle place and secure unit on a proper skid before transporting Optical Radiation T...

Page 11: ...SAFETY INFORMATION 10...

Page 12: ...EMF fields from the welding circuit 5 Route the electrode and work cables together Secure them with tape when possible 6 Never coil the electrode lead around your body 7 Do not place your body between...

Page 13: ...terials from the work area Ensure adequate ventilation in areas where welding is being performed Do not weld on containers or pipes that hold or have held flammable liquid or gases danger of explosion...

Page 14: ...at any person or animal 18 NEVER touch the torch nozzle until the welder is switched OFF and the nozzle has been allowed to cool off 19 NEVER connect disconnect or attempt to service the torch until t...

Page 15: ...create sparks which may ignite the dust or fumes c Keep children and bystanders away while operating a power tool Distractions can cause you to lose control 2 Electrical Safety a Power tool plugs must...

Page 16: ...be controlled with the switch is dangerous and must be repaired c Disconnect the plug from the power source before making any adjustments changing accessories or storing power tools Such preventive sa...

Page 17: ...the machine away from radio controlled machinery Normal operation may adversely affect the operation of nearby radio controlled machinery which may result in injury or equipment damage Read the sectio...

Page 18: ...g Flexible metallic conduit is generally not suitable 8 When the welder is enclosed in a metal building several earth driven electrical grounds connected as in 5b above around the periphery of the bui...

Page 19: ...acement fuse covers can be obtained from your local dealer or most electrical stockists Fuse Rating The fuse in the plug must be replaced with one of the same rating 13 amps and this replacement must...

Page 20: ...VRD On Off button 12 MMA TIG selector button 13 Earth clamp attachment point Technical specification Input power 230V 50Hz Phase 1 Rated input current 29 2A Electrode size 1 6 3 2mm Rated no load vol...

Page 21: ...o not let children play with empty plastic bags due to the risk of suffocation MMA ASSEMBLY ELECTRIC SHOCK can kill Keep the electrode holder and cable insulation in good condition Do not touch electr...

Page 22: ...recommend you seek training from an experienced person CAUTION This manual is a basic guide to welding We recommend you purchase a good quality publication on welding or if you have internet access vi...

Page 23: ...ower supply until you are ready to start welding Practice welding on a piece of scrap material Voltage Reduction Device A voltage reduction device VRD is a hazard reduction device that lowers the weld...

Page 24: ...your hand Be sure the insulation on your cable and electrode holder is not faulty otherwise you are risking an electric shock StrikingThe Arc Holding a face mask in front of your face stroke the elec...

Page 25: ...away At the same time the electrode has to move along the plate to form a bead The electrode is directed at the weld pool at about 20 from the vertical The rate of travel has to be adjusted so that a...

Page 26: ...ne Rutile Electrodes contain a high proportion of titanium oxide rutile in the coating Titanium oxide promotes easy arc ignition smooth arc operation and low spatter These electrodes are general purpo...

Page 27: ...rather that warm Under these conditions and in original packaging electrode storage time is practically unlimited It should be noted that electrodes are now available in hermetically sealed packs whi...

Page 28: ...an no longer be cleaned it will need to be replaced Unscrew the nozzle and replace it with a new one Always try to avoid getting particles of metal inside the machine since they could cause short circ...

Page 29: ...on does not allow correct electrode angle Electrode too large for joint Insufficient deposit time at edge of weave Reduce the control knob until welding current is reasonably constant while prohibitin...

Page 30: ...roat thickness Weld current is too high Improper welding polarity Long Arc Length Weld current is too high Use larger electrodes and preheat the plate Increase welding current Adjust angle so the weld...

Page 31: ...ting E 3 message is displayed on the digital display The rated current of the electrode holder is smaller than its actual working current No input power Replace it Check if any loose contact exists in...

Page 32: ...t Disposing of this product correctly will help to save valuable resources and prevent any potential adverse effects on human health and the environment which could otherwise arise from inappropriate...

Page 33: ...rodes 50Hz Nominal mains frequency Diameter of electrodes U0 No load voltage A V to A V Range of output X Duty cycle I2 Conventional welding current U2 Conventional load voltage U1 Mains voltage I1 ma...

Page 34: ...facilities exist Check with your Local Authority or retailer for recycling advice Warning Electrical welding process uV Protect operator and passer bye from the effect of uV radiation This can cause...

Page 35: ...34 WIRING DIAGRAM...

Page 36: ...e relevant harmonised standards used or references to the other technical specifications in relation to which conformity is declared 7 The person authorized to compile the technical file Name S rgio F...

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