Immergas VICTRIX ZEUS SUPERIOR 32 2 ERP Instruction And Warning Book Download

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INDEX

USER

page

INSTALLER

page

MAINTENANCE TECHNICIAN

page

1 Boiler installation ................................................5

1.1 Installation recommendations. .........................5

1.2 Main dimensions. ...............................................6

1.3 Anti-freeze protection. .......................................6

1.4 Gas connection. ...................................................7

1.5 Hydraulic connection. ........................................7

1.6 Electrical connection. .........................................7

1.7 Remote controls and room chrono-thermostats

(Optional). ...........................................................8

1.8 External temperature probe (Optional). ..........8

1.9 Immergas flue systems. ......................................9

1.10 Tables of Resistance Factors and Equivalent

Lengths. ................................................................9

1.11 Outdoor installation in partially protected area. ...11

1.12 Horizontal concentric kit installation. ...........12

1.13 Vertical concentric kit installation. ................13

1.14 Separator kit installation. .................................14

1.15 Adapter kit installation C9. ............................15

1.16 Ducting of flues or technical slots. .................16

1.17 Configuration type B open chamber and forced

draught for inside. .............................................16

1.18 Flue exhaust to flue/chimney. ..........................16

1.19 Flues, chimneys, chimney caps and terminals. ......17

1.20 System filling. ....................................................17

1.21 Filling the condensate trap. .............................17

1.22 Gas system start-up. .........................................17

1.23 Boiler start up (ignition). .................................17

1.24 Circulation pump. .............................................18

1.25 Kits available on request. .................................19

1.26 Boiler components. ...........................................19

2 Instructions for use and Maintenance. ..........20

2.1 Cleaning and maintenance. .............................20

2.2 General warnings. .............................................20

2.3 Control panel. ....................................................20

2.4 Description of functioning states. ..................21

2.5 Using the boiler. ................................................22

2.6 Troubleshooting. ...............................................23

2.7 Boiler shutdown. ...............................................25

2.8 Restore heating system pressure. ....................25

2.9 Draining the system..........................................25

2.10 Anti-freeze protection. ....................................25

2.11 Case cleaning. ....................................................25

2.12 Decommissioning. ............................................25

2.13 Parameters and information menu. ...............26

3 Boiler commissioning (initial check) .............28

3.1 Hydraulic Diagram. ..........................................28

3.2 Wiring diagram. ................................................29

3.3 Troubleshooting. ...............................................29

3.4 Converting the boiler to other types of gas. ..30

3.5 Calibration of number of fan revs. .................30

3.6 Adjustment of the air-gas ratio. ......................31

3.7 Checks following conversion to another type of gas. 31

3.8 Programming the P.C.B....................................32

3.9 "Chimney sweep function" (F2). .....................34

3.10 Pump anti-block function. ..............................34

3.11 three-way anti-block function.........................34

3.12 Radiators anti-freeze function. .......................34

3.13 P.C.B. periodical self-check. ............................34

3.14 Automatic vent function. .................................34

3.15 Solar panels coupling function. ......................34

3.16 Yearly control and maintenance of the

appliance. ...........................................................34

3.17 Casing removal. .................................................35

3.18 Variable heat power. .........................................36

3.19 Combustion parameters. .................................36

3.20 Technical data. ...................................................37

3.21 Key for Data nameplate. ...................................38

3.22 Technical parameters for mixed boilers (in

compliance with Regulation 813/2013). ........39

3.23 Product data sheet (in compliance with

Regulation 811/2013). ......................................39

3.24 Parameters for filling in the assembly sheet. .40

STD.002229/002

Summary of Contents for VICTRIX ZEUS SUPERIOR 32 2 ERP

Page 1: ...VICTRIX SUPERIOR 32 2 ERP Instruction and warning book IE 1 037985ENG STD 002229 002 ...

Page 2: ...STD 002229 002 ...

Page 3: ...stal lation and maintenance must be performed in compliance with the regulations in force according to the manufacturer s instructions and by an authorised company which has specific technical expertise in the system sector as required by Law Improper installation or assembly of Immergas appliance and or components accessories kit and devices can cause unexpected problems to persons animals and ob...

Page 4: ...e 20 2 2 General warnings 20 2 3 Control panel 20 2 4 Description of functioning states 21 2 5 Using the boiler 22 2 6 Troubleshooting 23 2 7 Boiler shutdown 25 2 8 Restore heating system pressure 25 2 9 Draining the system 25 2 10 Anti freeze protection 25 2 11 Case cleaning 25 2 12 Decommissioning 25 2 13 Parameters and information menu 26 3 Boiler commissioning initial check 28 3 1 Hydraulic Di...

Page 5: ... plastic polystyrene etc Do not place household appliances underneath the boiler as they could be damaged if the safety valve intervenes with the blocked conveyor system remember that the safety valve must alwaysbeconveyedawaybyadrainingfunnel or if there are leaks from the hydraulic connections on the contrary the manufacturer cannot be held responsible for any damage caused to the household appl...

Page 6: ...with potential pollution class of water 2 EN 1717 2002 or local regulations in force Warning the excessive use of glycol could jeopardise the proper functioning of the ap pliance The materials used for the central heating circuit of Immergas boilers resist ethylene and propylene glycol based antifreeze liq uids if the mixtures are prepared perfectly For life and possible disposal follow the sup pl...

Page 7: ... to be used upstream of the cold water inlet connection of the boiler It is also recommended that the heat transfer fluid e g water glycol entered in the primary circuit of the boiler heating circuit complies with the local regulations in force Attention to preserve the duration of appliance efficiency features in the presence of water whose features can lead to the deposit of lime scale installat...

Page 8: ...n running costs The CARV2 is powered directly by the boiler by means of the same 2 wires used for transmitting data between boiler and device Important if the system is subdivided into zones using the relevant kit the CAR V2 and the Super CAR must be used with its climate thermostat function disabled i e it must be set to On Off mode CARV2 Super CAR or On Off chrono thermostat electrical connectio...

Page 9: ...th for each type of Terminal Kit This information allows calculations to be made to verify the possibility of setting up various flue configurations Positioning of the gaskets black for green range flue extraction systems Position the gasket correctly for bends and extensions Fig 1 8 gasket A with notches to use for bends gasket B without notches to use for extensions N B if component lubrication ...

Page 10: ...d Exhaust 16 3 m 2 5 Intake m 18 7 Exhaust m 4 9 m 7 7 Exhaust m 13 6 Concentric vertical intake exhaust terminal Ø60 100 Intake and Exhaust 9 m 1 4 Intake m 10 3 Exhaust m 2 7 m 4 3 Exhaust m 7 5 Pipe Ø80 1 m Intake 0 87 m 0 1 Intake m 1 0 Exhaust m 0 4 m 0 4 m 0 5 Exhaust 1 2 m 0 2 Exhaust m 1 0 Complete intake terminal Ø80 1 m Intake 3 m 0 5 Intake m 3 4 Exhaust m 0 9 m 1 4 Intake terminal Ø 80...

Page 11: ...resent in the kit positioning the relevant gaskets Engage the 90 Ø80 bend with the male side smooth in the female side with lip seal of the Ø80 flange until it stops Introduce the gasket making it run along the bend Fix it using the sheet steel plate and tighten by means of the straps present in the kit making sure to block the 4 gasket flaps Fit the male side smooth of the exhaust terminal into t...

Page 12: ...smooth to the female end of the bend 2 up to the stop making sure that the internal and external wall sealing plate have been fitted this will ensure sealing and joining of the elements making up the kit Extensions for horizontal kit Ø60 100 Fig 1 13 The kit with this configuration can be extended up to a max horizontal distance of 12 9 m including the terminal with grid and excluding the concentr...

Page 13: ... 5 smooth into the flange 2 up to the stop making sure that the wall sealing plate has been fitted 3 this will ensure sealing and joining of the elements making up the kit N B when the boiler is installed in areas where very rigid temperatures can be reached a special anti freeze kit is available that can be installed as an alternative to the standard kit Extensions for vertical kit Ø60 100 Fig 1 ...

Page 14: ...ioning the gasket 2 already present in the boiler and tighten using the supplied self threading screws Fit the male end smooth to the bends 5 in the female end of the flanges 3 and 4 Fit the intake terminal 6 with the male section smooth in the female section of the bend 5 up to the stop ensuring that the internal and external wall sealing plates are fitted Fit the exhaust pipe 9 with the male end...

Page 15: ...l of possible condensate forming in the exhaust pipe tilt the pipes towards the boiler with a min slope of 1 5 Assemble the lid A complete with adapter 1 and wall plugs 6 and assemble the flue to the ducting system N B only version Ø125 before assembling check that the positioning of the gaskets is correct In the case the components lubrication already carried out by the manufacturer is not suffic...

Page 16: ...ng vertical section is equal to 30 m This length is obtained considering the complete Ø80 exhaust terminal 1m of Ø80 pipe in exhaust two 90 Ø80 bends at boiler outlet 1 17 CONFIGURATION TYPE B OPEN CHAMBER AND FORCED DRAUGHT FOR INSIDE Theappliancemaybeinstalledinsidebuildingsin B23 or B53 mode in this eventuality all technical rules and national and local regulations in force must be complied wit...

Page 17: ...cting on the main switch positioned on the control panel Vent the circulation pump by loosening the front cap and keeping the motor running Re tighten the cap after the operation 1 21 FILLING THE CONDENSATE TRAP On first lighting of the boiler combustion products may come out the condensate drain after a few minutes operation check that this no longer occurs This means that the trap is filled with...

Page 18: ...speed adjustable from 55 to the max set speed T Constant T 5 25 K at variable pump speed to keep the T constant between system flow and return depending on the set value of K Moreover inside the parameter it is possible to regulate the operation range of the pump by setting the maximum speed adjustable from 100 55 and the minimum speed adjustable from 54 to the max set speed Fixed 100 55 in this m...

Page 19: ...t is very useful for maintenance because it allows to empty just the boiler without having to empty the entire system Moreover the version with filter preserves the functioning characteristics of the boiler thanks to its inspectionable filter System zone control unit kit on request If the central heating system is to be divided into several zones max three in order to interlock them with separate ...

Page 20: ...r leave the appliance exposed to atmospheric agents rain sunlight etc the appliance power cable must not be replaced by the user if the cable is damaged switch off the appliance and solely contact an authorised company to replace it iftheapplianceisnottobeusedforacertain period disconnect the main power switch N B the temperatures indicated by the display have a tolerance of 3 C due to environment...

Page 21: ...ting in order to evacuate residual flue gases F5 Postcirculation in progress Pump in function after a request for domestic hot water or central heating in order to cool the primary circuit P33 With Remote Control Optional or environment thermostat TA Optional in block the boiler functions all the same in central heating mode Can be activated through the Customisation menu It allows to activate the...

Page 22: ...gure By turning the selector switch 1 in a clockwise direction the temperature increases and in an anti clockwise direction it decreases During the heating of the domestic hot water DHW ON appears on the display 24 on the status indicator 6 and at the same time as burner ignition the flame presence indicator switcheson 8 withrelativepowerscaleandthe indicator 9and7 withtheinstantaneousoutlet tempe...

Page 23: ...y hour for a maximum of 5 attempts By switching the appliance on and off the 5 attempts are re acquired 10 Insufficient system pressure Sufficient water pressure inside the central heating circuit to guarantee the correct operation of the boiler is not detected Check on the boiler pressure gauge 1 that the system pressure is between 1 1 2 bar and restore the correct pressure if necessary 12 Domest...

Page 24: ...age is lower than the allowed limits for the correct boiler operation If normal conditions are restored the boiler restarts without having to be reset 1 2 38 Loss of flame signal This occurs when the boiler is ignited correctly and the burner flame goes out unexpectedly a new ignition attempt is performed and if normal conditions are restored the boiler does not have to be reset this anomaly can o...

Page 25: ...lve Fig 2 8 Before draining ensure that the filling valve is closed 2 10 ANTI FREEZE PROTECTION The Victrix Superior 32 2 ErP series boiler has an anti freeze function that switches on automatically when the temperature falls below 4 C standard protection to minimum temperature of 3 C All information relative to the anti freeze protection is stated in Par 1 3 In order to guarantee the integrity of...

Page 26: ... turning the heating temperature selector switch 3 scroll through the menu items By pressing button D access the various levels of the menu and the choice of parameters is confirmed Press button C to go back one level Press button D to enter the configuration menu Turn selector switch 3 to PERSONAL Press button D to confirm Turn selector switch 3 to DATI Press button D to confirm Turn selector swi...

Page 27: ... external probe See OFFSET on the external probe graphics Fig 1 8 by modifying the temperature from 15 C to 15 C P94 D x select C It defines the flow temperature of the zone number 3 at low temperature Optional With external probe Optional present the flow temperature can be corrected with respect to the functioning curve set by the external probe See OFFSET on the external probe graphics Fig 1 8 ...

Page 28: ... only a single safety check offers a negative result do not commission the system 3 1 HYDRAULIC DIAGRAM Key 1 Condensate drain trap 2 Water inlet filter 3 Domestic hot water flow meter 4 Domestic hot water flow rate adjuster 5 Domestic hot water probe 6 Gas valve 7 Gas valve outlet pressure point P3 8 Aqua Celeris Resistance 9 Aqua Celeris 10 Venturi positive sign P1 11 Venturi negative sign P2 12...

Page 29: ...sure is within established limits Check that the radiator valves are not closed and also the functionality of the pump Siphon blocked This may be caused by dirt or combustion products deposited inside Check by means of the condensate drain cap that there are no residues of material blocking the flow of condensate Heat exchanger blocked This may be caused by the trap being blocked Check by means of...

Page 30: ...e circuit board air gas circuit components or in the case of installations with fume extraction systems with horizontal concentric pipe measuring more than 1 metre The boiler heat output is correlated to the length of the air intake and flue exhaust pipes This decreases with the increase of pipe length The boiler leaves the factory adjusted for minimum pipe length 1m It is therefore necessary espe...

Page 31: ...selector switch to maximum turn it in a clockwise direction until 99 is seen on the display To have an exact value of CO2 in the flue gases the technician must insert the sampling probe to the bottom of the sample point then check that the CO2 value is that specified in the table otherwise adjust the screw 12 Fig 3 3 Gas flow adjuster To increase the CO2 value turn the adjustment screw 12 in a clo...

Page 32: ...y pressing C 20 C P66 B Without the external probe optional it defines the maximum delivery temperature With the external probe present it defines the maximum flow temperature corresponding to functioning with minimum external temperature see graphics Fig 1 8 can be set from 85 C to 50 C N B to continue it is necessary to confirm the parameter press D or exit from P66 adjustments by pressing C 85 ...

Page 33: ...5 L M The boiler allows to set the flow rate adjuster on the various levels Auto automatic functioning therefore with variable flow rate Open adjuster completely open therefore maximum flow rate available 09 L M 12 L M and 15 L M ffunctioning with defined flow rate AUTO RELE1 optional RELE1 0 Relay 1 not used RELE1 1 RELE1 1 In a system divided into zones relay 1 controls the main zone RELE1 2 The...

Page 34: ...TENANCE OF THE APPLIANCE The following checks and maintenance should be performed at least once a year Clean the flue side of the heat exchanger Clean the main burner If deposits are detected in the combustion chamber one must remove them and clean the heat exchanger coils using nylon or sorghum brushes it is forbidden to use brushes made of metal or other materials that may damage the combustion ...

Page 35: ...on of periodical maintenance of the appliance it is appropriate also to check and perform maintenance on the heating system in compliance with the provisions of the technical regulations in force 3 17 CASING REMOVAL To facilitate boiler maintenance the casing can be completely removed as follows disassemble the front 1 of the boiler by loosening screw 2 by 1 4 turn push the front upwards while pul...

Page 36: ...10 60 108 1 31 0 26660 3 34 7 80 79 6 2 49 7 88 80 4 2 45 10 16 103 6 30 0 25800 3 23 7 33 74 7 2 41 7 39 75 3 2 37 9 74 99 3 29 0 24940 3 12 6 87 70 0 2 33 6 91 70 4 2 29 9 33 95 1 28 0 24080 3 01 6 43 65 5 2 25 6 45 65 8 2 21 8 93 91 1 27 0 23220 2 90 6 00 61 2 2 16 6 01 61 3 2 13 8 55 87 2 26 0 22360 2 79 5 60 57 1 2 08 5 59 57 0 2 05 8 18 83 4 25 7 22078 2 76 5 47 55 7 2 06 5 45 55 6 2 02 8 06...

Page 37: ...ntral heating temperature max work field C 20 85 System expansion vessel total volume l 5 8 Expansion vessel factory set pressure bar 1 0 Water content in generator l 5 7 Head available with 1000 l h flow rate kPa m H2 O 31 0 3 16 Hot water production useful heat output kW kcal h 32 0 27520 Domestic hot water adjustable temperature C 30 60 Min pressure dynamic domestic hot water circuit bar 0 3 Do...

Page 38: ... Model code Sr N Serial Number CHK Check Cod PIN PIN code Type Type of installation ref CEN TR 1749 Qnw min Minimum DHW heat input Qn min CH minimum heat input Qnw max DHW maximum heat input Qn max CH maximum heat input Pn min Minimum heat output Pn max Maximum heat output PMS Maximum system pressure PMW Maximum domestic hot water pressure D Specific flow rate TM Maximum operating temperature NOx ...

Page 39: ... 0 010 kW Ignition burner power consumption Pign 0 000 kW In standby mode PSB 0 006 kW Emissions of nitrogen oxides NOX 27 mg kWh For combination heaters Declared load profile XL Water heating energy efficiency ηWH 84 Daily electricity consumption Qelec 0 349 kWh Daily fuel consumption Qfuel 22 770 kWh Contact details IMMERGAS S p A VIA CISA LIGURE 95 42041 BRESCELLO RE ITALY High temperature regi...

Page 40: ...ntary heat pump From fiche of heat pump Solar contribution and Supplementary heat pump Select smaller value Boiler and supplementary heat pump installed with low temperature heat emitters at 35 C From fiche of heat pump The energy efficiency of the package of products provided far in this fiche may not correspond to its actual energy efficiency once installed in a building as the efficiency is inf...

Page 41: ...mp The energy efficiency of the package of products provided far in this fiche may not correspond to its actual energy efficiency once installed in a building as the efficiency is influenced by further factors such as heal loss in the distribution system and the dimensioning of the products in rela tion to building size and characteristics Seasonal space heating energy efficiency of package Season...

Page 42: ...ibution From fiche of solar device 1 I 2 1 1 x I 10 x II III I Auxiliary electricity 3 G F E D C B A A A A 27 27 27 28 27 27 27 28 30 30 30 32 33 34 35 36 36 37 38 40 39 50 55 60 65 75 80 85 100 115 123 131 130 150 160 170 163 188 200 213 M L XL XXL 3 2 3 2 The energy efficiency of the package of products provided far in this fiche may not correspond to its actual energy efficiency once installed ...

Page 43: ... efficiency under colder and warmer climate conditions Colder 0 2 x Warmer 0 4 x Declared load profile Solar contribution From fiche of solar device 1 ___ 2 1 1 x ___ 10 x ___ ____ ____ Auxiliary electricity 3 G F E D C B A A A A 27 27 27 28 27 27 27 28 30 30 30 32 33 34 35 36 36 37 38 40 39 50 55 60 65 75 80 85 100 115 123 131 130 150 160 170 163 188 200 213 M L XL XXL 3 2 3 2 The energy efficien...

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Page 48: ...s S p A 42041 Brescello RE Italy Tel 0522 689011 Fax 0522 680617 Certified company ISO 9001 This instruction booklet is made of ecological paper Cod 1 037985ENG rev ST 001316 002 09 18 Inglese per IRLANDA IE STD 002229 002 ...

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Immergas VICTRIX ZEUS SUPERIOR 32 2 ERP, Instruction And Warning Book

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