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 1 Information about these instructions

These instructions will enable you to safety install, set up and operate the XSz safety 

valves. These instructions are an integral part of the product and must be accessible to 

personnel. Personnel must carefully read through and understand these instructions befo-

re starting work of any kind on the valves. 

Following all the safety and handling instructions contained in this manual is a fundamen-

tal requirement for safe working.

 1.1 Validity of documentation

These instructions are valid for all 3/2- & 5/2 way valves of the range XSz. It is adressed to 

all personnel with access to the area nearby the instalation and machines, especially:
User, operators, expert staff, instructed persons, mechanics, maintenance-/service-per-

sonnel, cleaning staff and mechanics.

 1.4 Used symbols and signal words

In this documentation the following sym-

bols and signal words are used:

numeration

 

´

 

instruction

1. 

2.

specified order of instructions

info

additional information

DAN-

GER

warning integrated in text

WAR-

NING
CAUTI-

ON
ADVICE

specific values respectively fixed attri-

butes

Example:

info

 A tight pressure system contributes 

energy savings, thus ressources and the 

environment.

 1.2 Explanation of symbols
SIGNAL WORD 

Type of danger

Consequences of non-observance

 

´

Measurements to be taken to encoun-

ter the danger.

 1.3 Risk categories (ANSI Z535.6)
 

!

 DANGER 

 

This warning indicates an immediate 

hazardous situation with high risk, the 

consequence of which could be fatal or 

(severe) injuries if it is not prevented.

 

!

 WARNING 

This warning indicates a possible hazar-

dous situation with medium risk, the 

consequence of which could be fatal or 

(severe) injuries if it is not prevented.

 

!

 CAUTION 

This warning indicates a hazardous 

situation, the consequence of which could 

be slight or moderate injuries if it is not 

prevented.

 ADVICE 

This advice indicates a hazardous situa-

tion, the consequence of which could be 

material damages if it is not prevented.

Incorporating

XSz8 - XSz50; XSz8V - XSz10V

02/22

Our policy is one of continued research and development. We therefore reserve the right to amend,

without notice, the specifi cations given in this document. © 2014 Norgren Ltd

7503578000000006 

003

Summary of Contents for NORGREN XSz8-XSz50

Page 1: ...1 2 NPT 3 4 NPT 1 NPT 1 1 2 NPT Before starting work read these instructions This manual contains proprietary information No part of this publication may be reproduced transcribed or transmitted in an...

Page 2: ...ns design and function 07 3 1 XSz8 XSz50 XSz8V XSz10V 07 3 2 Materials 17 3 3 Requirements for operating media 17 3 4 Noise emissions 17 3 5 Design and function 18 4 Labelling 22 5 Transport and stora...

Page 3: ...warning integrated in text WAR NING CAUTI ON ADVICE specific values respectively fixed attri butes Example info A tight pressure system contributes energy savings thus ressources and the environment...

Page 4: ...and trained by the manufacturer Failure to observe the above will void the warranty The manufacturer accepts no liability for damages incurred 1 6 Manufacturer s address Norgren GmbH Stuttgarter Str...

Page 5: ...equate air quality 2 3 General risks The following section lists residual risks which may be present even if the safety valves are used correctly DANGER Danger caused by hazardous movements When the p...

Page 6: ...ook must be kept of all activities invol ving the safety valves WARNING Danger of injury caused by noise The noise level that occurs can seriously damage your hearing Always wear ear protection when w...

Page 7: ...XSz32 without silencer with without pressure balance 16 15 kg XSz50 without silencer with without pressure balance 1 5 kg XSz8V 2 8 kg XSz10V 2 1 3 0 kg XSz10 XSz10V pneumatic Voltage solenoid type 3...

Page 8: ...PT 3 8 18 NPT 75 32 26 5 32 24 928 08 G 1 4 G 1 4 G 3 8 75 32 26 5 32 XSz8 3 2 way valve with silencer Type 249280X 127 28 5 A 86 47 5 6 S 80 102 69 6 3 41 29 5 91 23 M5 52 5 R P 12 28 5 2 3 1 X T 1 I...

Page 9: ...way valve with silencer Type 24928xx 41 6 80 42 21 102 69 86 91 15 5 6 3 31 5 93 5 34 88 28 5 M5 23 135 5 180 28 5 20 P 1 S R A B 1 5 3 2 4 Incorporating XSz8 XSz50 XSz8V XSz10V 02 22 Our policy is on...

Page 10: ...3 2 way valve with silencer Type 249293X XSz10 3 2 way valve without silencer Type 249293X 22 5 M5 10 D 2 2 73 29 21 1 P 63 128 116 17 37 R 26 53 163 6 5 167 1 2 3 1 A 1 A 6 83 R 106 22 5 6 83 M5 10 D...

Page 11: ...th silencer Type 249298X XSz10V 5 2 way valve without silencer Type 249298X 22 5 M5 10 D 2 2 73 29 51 1 P 42 27 B S 27 5 128 116 17 37 32 69 R 53 88 225 6 5 167 1 2 5 3 1 4 A 1 A 6 83 R 22 5 M5 10 D 2...

Page 12: ...e with silencer Type 4420403 XSz10 3 2 way valve without silencer Type 4420402 115 14 2 6 5 53 26 6 17 128 116 42 167 22 5 P M5 10 29 21 61 5 73 2 1 2 Z 1 3 R 2 1 A A1 3 R 115 142 6 5 53 26 6 17 128 1...

Page 13: ...4420453 XSz10V 5 2 way valve without silencer Type 4420452 115 28 4 6 5 69 53 88 SW 3 2 6 17 116 128 27 5 27 42 167 22 5 P M5 10 6 29 51 61 5 73 21 2 5 4 Z 1 3 R 2 1 A A 1 B S 22 5 M5 10 D 2 2 29 51 1...

Page 14: ...NPT XSz20 3 2 way valve with silencer Type 249303X XSz20 3 2 way valve without silencer Type 249303X 188 175 155 23 9 2 263 133 61 51 37 153 8 115 135 M5 2 2 3 1 224 100 A 41 10 P 52 A 66 1 9 2 115 1...

Page 15: ...yes G 1 G 1 G1 1 2 G 1 1 2 XSz32 3 2 way valve with silencer Type 24931XX XSz32 3 2 way valve without silencer Type 24931XX 11 26 5 98 277 5 315 A 194 174 116 A 2 1 84 153 131 191 170 P 50 5 316 5 18...

Page 16: ...NPT 2 11 5 NPT 24 932 30 AC DC G 1 1 2 G 2 24 932 31 AC DC yes G 1 1 2 G 2 XSz50 3 2 way valve with silencer Type 24932XX R A P A R 157 5 155 116 M10 13 65 138 159 104 60 217 112 127 260 41 G1 1 2 112...

Page 17: ...sed air According to ISO 85731 1 2010 7 3 4 7 Particle size 40 m Particle concentration 10 mg m 3 Dew point under pressure 20 C 4 Oil concentration 5 mg m 1 Gauge 2 Volume 3 Valve 4 Silencer 5 Noise l...

Page 18: ...nce 0 5 s The dynamic monitoring system detects the delayed actuation and pre vents pressure build up at the working connection 2 A Y1 Y1 Y1 Y2 Y2 Y2 3 5 Design and function The safety valve is design...

Page 19: ...r correct operation with every switching procedure dynamic monitoring The solenoids are actuated with a time difference 0 5 s The dynamic monito ring system detects the delayed actuation and prevents...

Page 20: ...ve systems monitor themselves for correct operation with every switching procedure dynamic monitoring Pressure is applied to the Z connections with a time difference of 0 5 s The dynamic monito ring s...

Page 21: ...very switching procedure dynamic monitoring Pressure is applied to the Z connections with a time difference of 0 5 s The dynamic monito ring system detects the delayed actuation and prevents pressure...

Page 22: ...the packed units in the box they were shipped in Do not store them outdoors Store them in a dry dust free place Don t expose them to aggressive media such as salty air Protect them from direct sunlig...

Page 23: ...ion Before installation of the valve please note Create a safety zone around the hazardous area in accordance with the risk assess ment for the machine or equipment For new systems ensure that connect...

Page 24: ...es in accordan ce with the specifications on the type plate ADVICE If using a two hand control ensure that the actuating solenoids are actuated by an output signal from an electrical two hand control...

Page 25: ...ter t 0 5 s actuate it again Piston moves at first After deactuation of solenoid Y2 piston returns to initial position and remains thert XSz8V XSz10V Carrying out pressure lost testing 1 Cut off and v...

Page 26: ...eplacement valves Using incorrect or faulty replacement valves may endanger personnel and cause damage malfunctions or total failure Only use the manufacturer s original replacement valves Contact the...

Page 27: ...ow voltage directive 2014 35 EC the respective safety specifications for electrical equipment that can be operated with a nominal voltage of 50 1000 V AC and 75 1500 V DC are observed Harmonized stand...

Page 28: ...z 10V 4420453xxxxxxxxx The manufacturer hereby declares that the mentioned product conforms to all relevant provisions of above stated Directive and the additional applied standards stated below inclu...

Page 29: ...st be remembered that our products are subject to a natural process of wear and ageing This document as well as the data spe cifications and other information presen ted in it are the sole property of...

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