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IMER  U.S.A. Inc.         

TD 10

Dear  Customer,
Congratulations on your choice of purchase: this IMER saw, the
result  of  years  of  experience,  is  a  fully  reliable  machine  and  is
equipped  with  the  latest  technical  innovations.

 

-  WORKING  IN  SAFETY

To  work  in  complete  safety,  read  the  following
instructions  carefully.
- This OPERATION AND MAINTENANCE manual must be kept on
site by the person in charge, e.g. the SITE FOREMAN, and must
always  be  available  for  consultation.
- The manual is to be considered part of the machine and must be
kept for future reference (EN 292/2) until the machine is disposed
of.  If  the  manual  is  damaged  or  lost,  a  replacement  may  be
requested  from  the  saw  manufacturer.
-  The  manual  contains  important  information  regarding  site
preparation, installation, machine use, maintenance procedures
and requests for spare parts. Nevertheless, the installer and the
operator  must  both  have  adequate  experience  and  knowledge
of the machine prior to use.
-  To  guarantee  complete  safety  of  the  operator,  safe  operation
and long life of equipment, follow the instructions in this manual
carefully, and observe all safety standards currently in force for
the  prevention  of  accidents  at  work.  Use  personal  protection
(safety  footwear,  suitable  clothing,  gloves,  goggles,  etc.).

 

-  Safety glasses or a protective visor must be worn at all

times.

 

- Ear protection must be worn at all times.

 

-  MAKE  SURE  THAT  WARNING  SIGNS  ARE  ALWAYS

LEGIBLE.

 

-  It  is  strictly  forbidden  to  carry  out  any  form  of

modification  to  the  steel  structure  or  working  parts  of  the
machine.
-  IMER  INTERNATIONAL  declines  all  responsibility  for  non-
compliance  with  laws  and  standards  governing  the  use  of  this
equipment,  in  particular;  improper  use,  defective  power  supply,
lack  of maintenance, unauthorised modifications, and partial  or
total failure to observe the instructions contained in this manual.
IMER INTERNATIONAL is entitled to modify the characteristics of
the sawing machine and/or the contents of this manual without
necessarily  updating  previous  machines  and/or  manuals.

1.  TECHNICAL  DATA
Table  1  shows  the  saw s  technical  data,  referring  to  figure  1.

2.  DESIGN  STANDARDS

TD 10  saws are designed and manufactured according to the following
standards: EN 292-1-2; EN 12418; EN 60204-1.

TABLE 1

TECHNICAL DATA

1188616

Blade rpm

rpm

3400

Blade diameter

in.

10

Blade mounting hole

in.

5/8

Motor rating

Hp

1.5

Voltage

V

115

Current

A

14.4

Frequency

Hz

60

Motor rpm

rpm

3600

Cutting table dimension

in.

12" x 14"

Overall dimensions
(widthxlengthxheight)

in.

23½" x 42½" x 23¼"

Overall dimensions for

transport

(widthxlengthxheight)

in.

24" x 43" x 23½"

Water pump flow rate

L/min

10

Water tank capacity

L

42

Weight

lb.

117

Weight for transport

lb.

134

Blade rotation direction(seen

from blade clamping flange)

CLOCKWISE

3.  NOISE  EMISSION  LEVEL
Table 2 indicates the noise level produced by the  sawing machine,
measured at the operator s ear (L

pA 

at 1 m - 98/37CE) and the

environmental  noise  emission  level  (power  L

WA

)  measured  in

accordance with EN ISO 3744; UNI EN 12418.

4.  CUTTING  SPECIFICATIONS
This saw model has been specially designed for cutting stone,
ceramics, marble, granite, concrete and similar materials. Only
water-cooled  diamond  blades  with  continuous  or  segmented
edges  (see  paragraph  14)  must  be  used.  Under  no
circumstances  must  dry  cutting  blades  be  used  or  materials
other  than  those  specified  above.  IMER  INTERNATIONAL
declines all responsibility for damage caused by improper use
of the above machine.

5.  CUTTING  CAPACITY
-  max.  cutting  capacity  with  vertical  blade  =  3¼"  in.  in  one
single  pass.
-  max.  height  of  workpiece:  4¾"  in.  (in  two  passes).
-  min.  width  of  workpiece:  2"  in.
-  max.  cutting  length:  15"  in.  (with  blade  lowered),  19¾"  in.
(for max  cutting height in one  single pass).
-Blade  at  45°:  with  support  at  45°  on  the  work  surface.

6.  WARNING
- Do not load the saw with workpieces that exceed the specified
weight  (max.  55  lb.)
-  Ensure  stability  of  machine:  it  must  be  installed  on  a  solid
base with a maximum slope of 5° (fig. 2).
- Ensure the workpiece is stable before, during and after cutting:
in  any  case,  workpieces  must  not  overhang  the  worktable.
-  Respect  the  environment;  use  suitable  receptacles  for
collection  of  cooling  water  contaminated  with  cutting  dust.

7.  SAFETY  PRECAUTIONS
- IMER saws  are designed for work  on construction sites and
under conditions of natural light, hence the workplace must be
adequately lit.

 

-  The  machine  must  never  be  used  in  environments

subject  to  risks  of  explosion  and/or  underground  sites
-  IMER  saws  may  only  be  used  when  fitted  with  all  required
safety  devices,  which  must  be  in  perfect  condition.
-  Never  use  makeshift  and/or  faulty  power  cables.
-  Make  electrical  connections  on  the  construction  site  where
they  will  not  be  subject  to  damage.  Never  stand  the  saw  on
power  supply  cables.
-  Lay  power  cables  in  such  a  way  as  to  prevent  water
penetration.  Only  use  connectors  fitted  with  water-spray
protection (IP67, EEC).
- Repairs to electrical installations must only be carried out by
qualified  technicians.  Always  ensure  that  the  machine  is
disconnected from the power supply and is  completely immo-
bile during repairs and maintenance operations.

- The symbol shown on the label (see left) indicates
the warning  ENSURE ALL PROTECTION DEVICES
ARE INSTALLED AND IN PERFECT CONDITION
BEFORE SWITCHING ON THE MACHINE  (fig.3).

8.  ELECTRICAL  SAFETY
IMER saws comply with EN 60204-1; and are fitted with:
- Protection device against automatic re-start after power failure.
-  Short-circuit  cutout  device
-  Motor  overload  cutout  switch

Fig. 3

TABLE  2

SAWING MACHINE

TYPE OF MOTOR

L

p

A

(dB)

L

WA

(dB)

TD 10

ELECTRIC

82

92

Summary of Contents for 1188616

Page 1: ...U S A inc TD 10 Sawing machine EL R MANUAL INSTRUCTION and PARTS LIST Model 1188616 Machine serial N Manual Part number 3223601_R00 2003 11 Write in the serial n of your machine here ...

Page 2: ... Should you have an idea or thought to share with us regarding this product we would appreciate hearing from you Our motto is Tools and Services for the 21st Century We look forward to delivering the goods Thank you again for your purchase Mace T Coleman Jr President Imer U S A Inc IMERWEST 207 Lawrence Avenue So San Francisco CA 94080 Tel 650 872 2200 Fax 650 873 6482 IMEREAST 221 Westhampton Pla...

Page 3: ... lb 134 Blade rotation direction seen from blade clamping flange CLOCKWISE 3 NOISE EMISSION LEVEL Table 2 indicates the noise level produced by the sawing machine measured at the operator s ear LpA at 1 m 98 37CE and the environmental noise emission level power LWA measured in accordance with EN ISO 3744 UNI EN 12418 4 CUTTING SPECIFICATIONS This saw model has been specially designed for cutting s...

Page 4: ...n power is re connected press the green switch on the overload cutout device 14 BLADE INSTALLATION Always remove the plug from the mains power Note that the blade must have an external diameter of 10 in a central hole diameter of 5 8 in and max thickness of 1 8in The diamond blade is made of material that may be damaged when subject to high temperatures and therefore must be cooled during the work...

Page 5: ...pty the tank by removing the plug Remove cutting residue using a jet of water 16 2 WORK SURFACE CLEANING Always keep work surfaces clean Residual dirt can impair cutting precision 16 3 GUIDE RAIL CLEANING It is good practice to remove all traces of dirt from the guides 16 4 CLEANING AND MAINTENANCE OF COOLING CIRCUIT If water does not reach the blade stop the machine immediately to avoid blade dam...

Page 6: ...estarting the machine Vertical blade movement not smooth locking knob too tight Slacken knob Horizontal carriage movement not smooth Guide rails dirty Clean the guide rails Lack of cooling water supply to blade Refer to section cleaning and maintenance of cooling circuit Blade does not cut Blade is worn Drive belt not tensioned Fit newblade Tension the belt Motor starts but blade does not rotate B...

Page 7: ...7 IMER U S A Inc TD 10 Fig 2 5 Fig 3 Fig 4 1 1 2 3 TD 10 Tab 3 CABLE LENGTH ft V 115 I 14 4 A 0 12 13 20 21 32 CABLE mm 1 5 2 5 4 Fig 5 MAX 1 2 3 ...

Page 8: ...9 PULLEY 37 3209055 SPACER BRACKET 38 3208622 BEARING 6204 2RS FAG SKF 39 2229250 LEVER 5X5X15 40 3210808 SHAFT 41 3210815 BEARING 6004 2RS FAG SKF 42 3210864 OUTER 43 1193853 DISK 44 3210812 OUTER 45 3210053 NUT 5588 M12 Z SX 46 3210802 BLADE COVER 47 3210796 DISC COVER 48 2222021 SCREW 5739 M6X16 Z 49 3210793 DISK PROTECTION DX 50 3210794 DISK PROTECTION SX 51 3210576 NYLON WASHER 8 4X17X1 5 52 ...

Page 9: ...9 IMER U S A Inc TD 10 TAV 1 ...

Page 10: ...SEALING ELEMENT 5 3201216 CABLE CLAMP PG 13 5 6 2278063 NUT PG 13 5 7 3201217 CABLE CLAMP PG 11 8 1283980 NUT PG 11 1 2 3 4 5 6 7 8 9 TAV 3 TAV 3 GONIOMETER 3210835 Ref COD DESCRIPTION NOTE 1 3210832 PROTRACTOR SHEET 2 3210834 PROTRACTOR SUPPORT 3 3208414 LEVER 4 3208416 PROTRACTOR PIN 5 2224140 WASHER 6593 8x18 Z 6 3209333 KNOB 7 3209332 CAM 8 2222018 SCREW 5737 M8X35 Z 9 2223923 SELF LOCKING NUT...

Page 11: ...O NAL COD 3210080 TAV 6 TRESTLE ELEMENT Ref Code Description Notes 1 3210645 INTERNAL TRESTLE ELEMENT 2 3206205 TERMINAL 3 3207193 RIGHT RABBET 4 3207194 LEFT RABBET 5 2223924 NUT AUTOBL M8 6 2224204 WASHER 6593 8x24 7 3210641 EXTERNAL TRESTLE ELEMENT 8 1222030 SCREW 5737 8x60 9 3210646 RUBBER COAITING ...

Page 12: ... faulty repairs or which has not been mantained and operated in accordance with our printed instructions for our equipment Further this warranty is void if the equipment or any of its components is altered or modified in any way THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OF FITNESS FORAPARTICULAR PURPOSE We make...

Page 13: ...TD10 1 J O VO L T SWITc H BLue ...

Page 14: ...addendum to our manuals Imer USA East 221 Westhampton Pl Capitol Heights MD 20743 Phone 301 336 3700 Fax 301 336 6687 Order Fax 301 336 5811 Imer USA West 3654 Enterprise Ave Hayward CA 94545 www imerusa com 800 275 5463 ...

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