IMER 1188616 Manual Instruction And Parts List Download Page 5

5

IMER  U.S.A. Inc.         

TD 10

15.3 CUTTING

 

- Check that the  blade is aligned with  the cutting  line.

- Place the workpiece on the worktable (ref. 8, fig. 1), resting firmly
against the stop. Start the motor.

Wait until the water reaches the blade. Begin cutting.
- Horizontal cutting movement is carried out by pulling the carriage
towards the blade.

 

- As cutting thickness increases, the blade is subjected

to  greater  stress.  To  avoid  overloading  the  motor,  the
operator  should  continually  check  blade  feed  speed.  The
speed  will  also  depend  on  the  characteristics  of  the
material  being  cut  (hardness,  toughness  etc.).

15.3.1  CUTS  WITH  BLADE  LOWERED  FROM  ABOVE
Bring the blade support to its highest position and lock. Position the
workpiece. Start the machine, unlock the blade support and begin
vertical cutting until the blade reaches its lowest point. Lock the
support  once  more  and  proceed  with  horizontal  cutting

15.3.2 BLADE  CHANGE
To change the blade refer to section 14.

16.  MAINTENANCE

 

- WARNING!  Servicing  must  always  be  carried  out  by

qualified  technicians  and  only  after  the  motor  has  been
switched  off.

 

-  Always  keep  the  guards  in  proper  working  order

and  free  from  damage.

 

-  As  there  is  the  continuous  risk  of  inadvertent

damage  to  the  electric  cables,  these  must  be  checked
regularly  each  time  before  the  machine  is  used.
Never  leave  the  machine  out  in  the  open.  Make  sure  that  it  is
stored  in  a  sheltered  area  away  from  extreme  weather
conditions.
Below is a list of the cleaning operations that must be carried out
at  the  end  of  every  shift.
Recommended  product  for  cleaning  and  lubricating  the
mechanical  parts  of  the  saw:  WD40

16.1  TANK  CLEANING  ON  WORK  COMPLETION
- Empty the tank by removing the plug. Remove cutting residue
using  a  jet  of  water.

16.2  WORK  SURFACE  CLEANING
Always keep work surfaces clean. Residual dirt can impair cutting
precision.

16.3 GUIDE RAIL CLEANING
It is good practice to remove all traces of dirt from the guides.

16.4  CLEANING  AND  MAINTENANCE  OF  COOLING
CIRCUIT
- If water does not reach the blade stop the machine immediately
to avoid blade damage.
- After  switching  off  the  machine  ensure  that  the  water  level  is
sufficient.
At  regular  intervals  (or  when  the  flow  rate  of  the  blade  cooling
water  is  reduced)  clean  the  cooling  water  supply  circuit.  To  do
this, disassemble the delivery nozzle located inside the blade
guard  and clean  in  water.
Periodically clean the cooling water delivery line between the
pump and valve, and blade guard using water.

16.5  TENSIONING  THE  DRIVE  BELT  (fig.  3)
-  Switch  off  the  electric  motor  and  remove  the  plug  from  the
power  supply.
- Unscrew the 4 screws that secure the movable belt guard (ref. 1).
-  Loosen  the  4  (ref.  2)  screws  that  clamp  the  electric  motor  to
the blade support.
- Tension  the  belt  using  the  nut  (ref.  3):  apply  a  force  of  about
F=14  lb.  to  the  centre  of  the free  section  of  the  belt,  the  arrow
should be about f=1/4" in. (fig. 4).
- Tighten the screws on the electric motor, checking the alignment
of the motor pulley and the blade pulley

- Refit the guard and lock it using the 4 screws.

 

- To avoid shortening the life of the belt, the bearings

and  the  blade  shaft,  do  not  overtension  the  belt.  Finally,
check  the  two  pulleys  are  aligned.

16.6 DRIVE BELT REPLACEMENT
Repeat the operations described in section 16.5, replacing the
belt before tensioning it

17.  REPAIRS

 

- Do not start the saw during repair work.

Only use genuine IMER spare parts and do not modify them.

 

-  If  the  guards  are  removed  to  carry  out  repairs,  they

must be refitted properly when the repair work is finished.

Summary of Contents for 1188616

Page 1: ...U S A inc TD 10 Sawing machine EL R MANUAL INSTRUCTION and PARTS LIST Model 1188616 Machine serial N Manual Part number 3223601_R00 2003 11 Write in the serial n of your machine here ...

Page 2: ... Should you have an idea or thought to share with us regarding this product we would appreciate hearing from you Our motto is Tools and Services for the 21st Century We look forward to delivering the goods Thank you again for your purchase Mace T Coleman Jr President Imer U S A Inc IMERWEST 207 Lawrence Avenue So San Francisco CA 94080 Tel 650 872 2200 Fax 650 873 6482 IMEREAST 221 Westhampton Pla...

Page 3: ... lb 134 Blade rotation direction seen from blade clamping flange CLOCKWISE 3 NOISE EMISSION LEVEL Table 2 indicates the noise level produced by the sawing machine measured at the operator s ear LpA at 1 m 98 37CE and the environmental noise emission level power LWA measured in accordance with EN ISO 3744 UNI EN 12418 4 CUTTING SPECIFICATIONS This saw model has been specially designed for cutting s...

Page 4: ...n power is re connected press the green switch on the overload cutout device 14 BLADE INSTALLATION Always remove the plug from the mains power Note that the blade must have an external diameter of 10 in a central hole diameter of 5 8 in and max thickness of 1 8in The diamond blade is made of material that may be damaged when subject to high temperatures and therefore must be cooled during the work...

Page 5: ...pty the tank by removing the plug Remove cutting residue using a jet of water 16 2 WORK SURFACE CLEANING Always keep work surfaces clean Residual dirt can impair cutting precision 16 3 GUIDE RAIL CLEANING It is good practice to remove all traces of dirt from the guides 16 4 CLEANING AND MAINTENANCE OF COOLING CIRCUIT If water does not reach the blade stop the machine immediately to avoid blade dam...

Page 6: ...estarting the machine Vertical blade movement not smooth locking knob too tight Slacken knob Horizontal carriage movement not smooth Guide rails dirty Clean the guide rails Lack of cooling water supply to blade Refer to section cleaning and maintenance of cooling circuit Blade does not cut Blade is worn Drive belt not tensioned Fit newblade Tension the belt Motor starts but blade does not rotate B...

Page 7: ...7 IMER U S A Inc TD 10 Fig 2 5 Fig 3 Fig 4 1 1 2 3 TD 10 Tab 3 CABLE LENGTH ft V 115 I 14 4 A 0 12 13 20 21 32 CABLE mm 1 5 2 5 4 Fig 5 MAX 1 2 3 ...

Page 8: ...9 PULLEY 37 3209055 SPACER BRACKET 38 3208622 BEARING 6204 2RS FAG SKF 39 2229250 LEVER 5X5X15 40 3210808 SHAFT 41 3210815 BEARING 6004 2RS FAG SKF 42 3210864 OUTER 43 1193853 DISK 44 3210812 OUTER 45 3210053 NUT 5588 M12 Z SX 46 3210802 BLADE COVER 47 3210796 DISC COVER 48 2222021 SCREW 5739 M6X16 Z 49 3210793 DISK PROTECTION DX 50 3210794 DISK PROTECTION SX 51 3210576 NYLON WASHER 8 4X17X1 5 52 ...

Page 9: ...9 IMER U S A Inc TD 10 TAV 1 ...

Page 10: ...SEALING ELEMENT 5 3201216 CABLE CLAMP PG 13 5 6 2278063 NUT PG 13 5 7 3201217 CABLE CLAMP PG 11 8 1283980 NUT PG 11 1 2 3 4 5 6 7 8 9 TAV 3 TAV 3 GONIOMETER 3210835 Ref COD DESCRIPTION NOTE 1 3210832 PROTRACTOR SHEET 2 3210834 PROTRACTOR SUPPORT 3 3208414 LEVER 4 3208416 PROTRACTOR PIN 5 2224140 WASHER 6593 8x18 Z 6 3209333 KNOB 7 3209332 CAM 8 2222018 SCREW 5737 M8X35 Z 9 2223923 SELF LOCKING NUT...

Page 11: ...O NAL COD 3210080 TAV 6 TRESTLE ELEMENT Ref Code Description Notes 1 3210645 INTERNAL TRESTLE ELEMENT 2 3206205 TERMINAL 3 3207193 RIGHT RABBET 4 3207194 LEFT RABBET 5 2223924 NUT AUTOBL M8 6 2224204 WASHER 6593 8x24 7 3210641 EXTERNAL TRESTLE ELEMENT 8 1222030 SCREW 5737 8x60 9 3210646 RUBBER COAITING ...

Page 12: ... faulty repairs or which has not been mantained and operated in accordance with our printed instructions for our equipment Further this warranty is void if the equipment or any of its components is altered or modified in any way THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OF FITNESS FORAPARTICULAR PURPOSE We make...

Page 13: ...TD10 1 J O VO L T SWITc H BLue ...

Page 14: ...addendum to our manuals Imer USA East 221 Westhampton Pl Capitol Heights MD 20743 Phone 301 336 3700 Fax 301 336 6687 Order Fax 301 336 5811 Imer USA West 3654 Enterprise Ave Hayward CA 94545 www imerusa com 800 275 5463 ...

Reviews: