NOTE: The following instructions assume that the drive has been removed from the transom assembly
and is shifted to the
“
neutral
”
position. The lower unit has also been removed, along with the yoke coupler
end, center socket, and cross and bearings. Steps followed by asterisk (**) are required only if inspection
indicates component replacement. Brackets following the part name represent the drawing figure # and
item #.
1.
Remove upper cap screws [1
-
7,8], remove upper cap [1
-
3].
2.
Remove steering cap screws [1
-
28], remove steering cap [1
-
2]
3.
Remove detent kit from steering cap [1
-
31].
4.
Remove cotter key [2
-
23].
5.
Remove shift link [2
-
24], shift cable retainer [2
-
21], shift arm [2
-
22]. (Shift link removal is out front
of gear case).**
6.
Remove shift shaft screws [2
-
27].
7.
Remove shift shaft plug [1
-
9], shift shaft [2
-
26], yoke & cam [2
-
28].
8.
Remove pinion hub screws [1
-
(22,23)].
9.
Remove pinion hub assembly [2
-
(31
-
45)].
10.
Disassemble pinion hub assembly.
11.
Remove yoke nut [2
-
36], and washer [2
-
37].
12.
Remove yoke [2
-
32].
13.
Remove retainer nut [2
-
31].
14.
Remove Yoke gear end shims [2
-
42], pinion shoulder washer [2
-
43], and pinion seal carrier [2
-
45].
15.
Remove bearings [2
-
(38,41)], bearing cups [2
-
(39,40)], and pinion gear [2
-
12].
Note; be sure to maintain correct assembly position of the upper & lower thrust bearings & races.
16.
Remove upper thrust race [2
-
6], and upper thrust bearing [2
-
7].
17.
Remove gear assembly [2
-
(7
-
17)].
18.
Disassemble gear assembly, press down on upper clutch gear to release the clutch shaft retainer
keepers and remove all components from the clutch shaft.
19.
Remove lower thrust race [2
-
6], lower thrust bearing [2
-
7].
20.
Remove oil tank cover [1
-
43], inspect magnet [1
-
40].
UPPER GEAR CASE
-
DISASSEMBLY
Summary of Contents for Xtreme Advantage SCX
Page 6: ...Page 2 Upper Case Hardware Seals Fig 1...
Page 8: ...Upper Case Gear Components Fig 2 Page 4...
Page 12: ...Page 8 Page 8 SCX Setup Diagrams Fig 3...
Page 14: ...Backlash Assembly Fig 5 Page 10...
Page 16: ...Lower Gear Case Fig 6 Page 12...
Page 18: ...Lower Case Gear Fig 7 Page 14...
Page 20: ...Page 16 Lower Pinion Height Measurements Fig 8...
Page 23: ...Spline Seat Fig 9 Page 19...
Page 24: ...Running Load Page 20...