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TB-CUT40CU-IS

BATTERY PACK

FUEL GAUGE

Use the Fuel Gauge to determine the battery pack‘s remaining run time. Press the Fuel Gauge 

button to display the lights. The Fuel Gauge will light up for 2-3 seconds. When less than 10% of 

charge is left, 1 light on the fuel gauge will flash slowly. 

NOTE: If the Fuel Gauge doesn‘t appear to be working, place the battery pack on the charger and 

charge as needed.

Compared to NiCd battery pack types, MILWAUKEE Li-Ion battery packs deliver fade-free power 

for their entire run time. The tool will not experience a slow, gradual loss of power as you work. To 

signal the end of discharge, 1 light on the fuel gauge will flash quickly for 2-3 seconds and the tool 

will not run. Charge the battery pack.

NOTE: Immediately after using the battery pack, the Fuel Gauge may display a lower charge than it 

will if checked a few minutes later. The battery cells recover some of their charge after resting. 

BATTERY PACK PROTECTION

To protect itself from damage and extend its life, the battery pack‘s intelligent circuit monitors 

current draw and temperature. In extremely high torque, binding, stalling, and short circuit 

situations, the battery pack will turn OFF the tool if the current draw becomes too high. All the fuel 

gauge lights will flash. Release the trigger and restart. Under extreme circumstances, the internal 

temperature of the battery could become too high. If this happens, the fuel gauge lights will flash 

in an alternating pattern and the tool will not run. Allow the battery to cool down. 

Summary of Contents for TASKMASTER TOOLS TB-CUT40CU-IS

Page 1: ...40CU IS Read and understand all of the instructions and safety information in this manual before operating or servicing this tool TASKMASTER TOOLS 4730 Madison Road Cincinnati OH 45227 www ilsco com P...

Page 2: ...Head Assembly Breakdown 20 Parts List 21 Thank you for buying a TASKMASTER TOOL Our mission is to bring product innovation and exceptional customer service to the marketplace This tool line is reliabl...

Page 3: ...ners will be offered options to solve any tool replacement parts or repair issues Call 513 533 6200 or 800 776 9775 Monday to Friday 8 00AM to 5 00PM Eastern Time ET MILWAUKEE BATTERIES LIMITED 3 YEAR...

Page 4: ...tection used for appropriate conditions will reduce personal injuries Do not overreach Keep proper footing and balance at all times This enables better control of the battery operated tool in unexpect...

Page 5: ...ay be ejected from the battery avoid contact If contact accidentally occurs flush with water If liquid contacts eyes additionally seek medical help Liquid ejected from the battery may cause irritation...

Page 6: ...6 TB CUT40CU IS Cutting head Release button USB interface Carrying loop Maintenance light Battery release buttons Battery pack Battery status light Advance trigger Label IDENTIFICATION...

Page 7: ...7 TB CUT40CU IS KIT INCLUDES 1 Battery Powered Tool 2 Milwaukee Batteries 1 Milwaukee Charger 1 USB Cord 1 Shoulder Strap 1 Case...

Page 8: ...ery capacity 2 0 Ah Type of battery Lithium ion Charging time 60 min approx Hydraulic oil Shell Tellus S2 V 15 Operating temperature range 4 to 122 F Dimensions 16 61 x 4 96 x 3 23 L x H x W Weight ap...

Page 9: ...is complete Fast flashing red Battery is too hot cold Charging will begin when battery reaches correct charging temperature Slow flashing red Battery charge is pending Charging will begin when the fi...

Page 10: ...fully discharged battery pack with an internal temperature in the normal range will charge in about 30 to 185 minutes depending on the battery pack Heavily cycled batteries may take longer to charge...

Page 11: ...parts MOUNTING TO THE WALL Use the wall mount guides to mark the hanging points To reduce the risk of injury always unplug the charger and remove the battery from the charger before performing any ma...

Page 12: ...ickly for 2 3 seconds and the tool will not run Charge the battery pack NOTE Immediately after using the battery pack the Fuel Gauge may display a lower charge than it will if checked a few minutes la...

Page 13: ...g labeling marking and documentation requirements for shipping Li Ion batteries is dependent upon whether the particular batteries are rated greater than or less than 100 Wh Generally Li Ion batteries...

Page 14: ...hile pressing the two side buttons pull out the battery cartridge To replace the battery cartridge push the new cartridge firmly into place 2 After inserting a battery cartridge check that it is secur...

Page 15: ...sition 5 Your tool is equipped with SmartCut once a cut is made pressure stops building and retraction is automatic saving time battery life and other components NOTE If advance trigger is held down a...

Page 16: ...ue OK and interval of maintenance passed due red flashing Operating value at limit contact customer service red light Operating value faulty or hardware malfunction request assistance orange light Tem...

Page 17: ...or more recommended Hard Drive 200 MB 1 GB recommended Screen Resolution 1024 x 768 or higher at least 65 535 colors Other USB 2 0 How to Download Software 1 Go to www ILSCO com 2 Click the Technical...

Page 18: ...18 TB CUT40CU IS 5 4 3 2 1 12 11 10 9 8 7 19 18 17 16 15 14 13 6 TOOL PARTS BREAKDOWN...

Page 19: ...Screw 1 6 713366 Insulating Film 1 7 714887 Stop Push Button 1 8 101660 Needle Roller 1 9 710822 Compression Spring 1 10 710771 LED Cap 1 11 710825 Compression Spring 1 12 710806 Start Push Button 1...

Page 20: ...20 TB CUT40CU IS 1 13 12 11 10 9 8 7 6 5 4 3 2 14 20 19 18 17 16 15 24 23 22 21 25 26 1 7 8 9 22 HEAD ASSEMBLY BREAKDOWN...

Page 21: ...ecting Nut 1 22 713978 Screw 2 23 713386 Cylinder 1 24 714253 Support Ring 1 25 714252 Seal 1 26 713384 Protection Cover 1 Part Number Part Description Qty 1 713868 Blade 2 2 713391 Internal Ring 1 3...

Page 22: ...22 TB CUT40CU IS Notes Notes N...

Page 23: ...23 TB CUT40CU IS Notes...

Page 24: ...Service Date 03 18 Version 2 TASKMASTER TOOLS 4730 Madison Rd Cincinnati OH 45227 Phone 800 776 9775 513 533 6200 www ilsco com...

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