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Maintenance and Servicing 

6.2.1.2 Oil 

change 

 

 

WARNING ! 

If the vacuum pump has been used to pump media which are dangerous to health 
then all measures must be taken to protect the service and operating personnel! 

 

Working sequence 

 

Topping-up the oil: 

• 

Remove the oil filler plug 

• 

Pour in the oil until it reaches the upper mark 

• 

Screw in the oil filling plug together with the seal once again 

• 

Switch on the vacuum pump and let it work for about 2 minutes 

• 

Check the oil level when the pump is switched off, repeat if necessary 

 

Draining the oil: 

• 

Unscrew the oil drain plug from the pump casing while the pump is at operating tempera-
ture.  

• 

Tilt the vacuum pump slightly, catch the oil in a suitable vessel and dispose of it in accor-
dance with the applicable regulations. 

 

 

WARNING ! 

Avoid skin contact with the oil! 
Dispose of the oil in accordance with the valid environmental protection regulations!

 

 

Filling up with oil: 

• 

Remove the oil filler plug 

• 

Pour in the oil until it reaches the upper mark 

• 

Screw in the oil filling plug together with the seal once again 

• 

Switch on the vacuum pump and let it work for about 2 minutes 

• 

Check the oil level when the pump is switched off, repeat if necessary 

 

Flushing: 

If the oil is heavily contaminated, the vacuum pump must be flushed, e.g. 

• 

heavy clouding by condensates 

• 

suspended particles such as dust, fibres, abraded particles 

• 

dark coloration of the oil. 

 

The flushing liquid should be the type of oil which is currently being used. 

20 109025 

Summary of Contents for 12 Z - 301 chemvac

Page 1: ...Operation Manual chemvac Combination Pump Systems Types 6 Z 101 chemvac 12 Z 301 chemvac 23 Z 301 chemvac 109025 2008 12 12...

Page 2: ...owed without the prior written permission of ILMVAC GmbH All rights under the copyright laws are expressly reserved by ILMVAC GmbH We reserve the right to make changes and amendments ILMVAC GmbH Am Vo...

Page 3: ...quirements 18 6 2 Maintenance Performed by the User 18 6 2 1 Maintenance of the rotary vane pump 19 6 2 1 1 Oil check 19 6 2 1 2 Oil change 20 6 2 1 3 Changing the oil type 21 6 2 2 Maintenance of the...

Page 4: ...d Service personnel for combination pump systems The personnel operating and maintaining the rotary vane pumps must have the technical competence required to perform the work that has to be done The u...

Page 5: ...eration of electrical installations EN 61010 1 Safety for laboratory devices EN 50081 1 2 Electromagnetic compatibility EMC Generic specification Interference resistance for residential business and i...

Page 6: ...accordance with the legal regulations The local regulations apply in foreign countries 2 2 Electricity The chemvac Combination Pump Systems are supplied for operating mode S1 Please note that the tes...

Page 7: ...an environmentally compatible manner Maintain a space of least 20 cm between the pumps and adjacent parts in order to enable the pumps to cool WARNING Solid particles in the pumping medium impair the...

Page 8: ...not permitted to pump gases that are combustible or prone to explosion Explosive gases The chemvac Combination Pump Systems is not certified according to ATEX guidelines 94 9 EC Aggressive gases For...

Page 9: ...the pressure control valve 4 integrated into the valve block 3 The separator AKD 3 catches condensates forming on the pressure side The exhaust filter in tegrated into the AKD reduces the emission of...

Page 10: ...p operating temperature and the under pressure created in the oil casing via the diaphragm pump The under pressure is indicated by the manometer that on the rotary vane pump is The pressure at the man...

Page 11: ...t vapours including those soluble in oil ceramic sintering plants with aggressive by products and plasma etching plants freeze drying Special designs Special chemvac combination pump systems can be su...

Page 12: ...imensions B T H chemvac types Order no mm 6 Z 101 109023 500 300 340 12 Z 301 109024 590 310 420 23 Z 301 109025 590 310 420 Fig 3 Dimensions 4 2 Intake Pressure Pumping Speed Diagram Fig 4 Intake Pre...

Page 13: ...45635 part 13 dB A 53 54 54 Water vapour tolerance mbar 70 80 45 Oil filling ml 1000 1400 1000 Voltage Frequency V Hz 230 50 60 Power complete kW 0 4 0 9 0 9 Operating mode S 1 Type of protection DIN...

Page 14: ...Suction pressure port small flange DN 16 KF DN 25 KF DN 25 KF Ambient temperature C 20 to 40 Max operating gas temperature C 40 Noise level DIN 45635 part 13 dB A 53 54 54 Water vapour tolerance mbar...

Page 15: ...hose NW 8 Ambient temperature C 10 to 40 Max operating gas temperature C 60 Bearing maintenance free Noise level DIN 45635 part 13 dB A 44 Voltage Frequency V Hz 230 50 60 Motor power kW 0 06 0 18 Op...

Page 16: ...n are absolutely safe and harmless Check that the connections are properly seated Connect the pump system to the electric supply mains and switch on 5 3 Operation CAUTION Observe the basic safety inst...

Page 17: ...hin the temperature range from 5 to 40 C and at a relative air humidity 90 Leave the protective elements on the suction and pressure ports Another equally good pro tection may be used 5 5 Scrap Dispos...

Page 18: ...tances Check that the filter cartridge is in good working order The filter cartridge must be exchanged if the in built valve is actuated during operation Check that the pressure control valve is in go...

Page 19: ...10 Open spanner SW 22 826801 6 Allan key SW 5 1 screw plug for oil filling 2 oil drain screw plug 3 Oil sight glass 4 lower marking MIN 5 upper marking MAX Fig 5 Oil level control 6 2 1 1 Oil check CA...

Page 20: ...ilt the vacuum pump slightly catch the oil in a suitable vessel and dispose of it in accor dance with the applicable regulations WARNING Avoid skin contact with the oil Dispose of the oil in accordanc...

Page 21: ...the same manner Non compatible oils These oils cannot replace each other that is they cannot be mixed LABOVAC 10 and LABOVAC 13 are examples which can be named here Even complete disassembly and clean...

Page 22: ...enew defective parts if necessary Wear protective gloves Parts must be renewed at the intervals stated in this Operating Manual or as speci fied by the user internally Do not clean with compressed air...

Page 23: ...iaphragm is lying in a horizontal position Use the size 3 pin type face wrench to tighten the pressure disc 8 the diaphragm 7 and the strain washer 6 with the correct torque of 2 4 Nm Bring the connec...

Page 24: ...lly live components the vacuum pump must be made safe by removing the mains supply plug from the socket or by switching off the main contractor and preventing it from being switched on again The vacuu...

Page 25: ...pump defective Repair by ILMVAC service de partment or replace if necessary The combination pump system does not gen erate a vacuum Oil is heavily contaminated by condensate Change oil Suction line d...

Page 26: ...nsisting of Piece Order no Piece Order no Radial shaft seal 18 x 24 x 3 1 829417 Shaft seal 18 x 28 x 7 BAUMX7 1 829413 Shaft seal 18 x 30 x 6 6 5 BABSL 1 828412 Shaft seal 22 x 32 x 6 BABSL 1 829430...

Page 27: ...l pump 2 300149 01 2 300072 2 300072 Rotary vane high stage 2 300893 2 300940 03 2 300916 12 Rotary vane pre stage 2 300876 2 300916 11 2 300916 11 Compression spring 0 5 x 4 x 21 5 x 28 3 824977 Comp...

Page 28: ...Overview of spare parts 8 4 Complete view chemvac combination pump system Fig 7 Complete view chemvac combination pump system 28 109025...

Page 29: ...e chapter 8 8 1 4000482 27 4000482 27 3 Separator exhaust side AKD 16 1 300883 300885 300885 4 Over pressure valve complete consisting of item no 4a 4e 1 109502 109508 109508 4a Insert 1 109502 03 109...

Page 30: ...Overview of spare parts 8 5 Spare part view P 6 Z Fig 8 Exploded view P 6 Z 30 109025...

Page 31: ...ane high stage 2 300893 300893 23 Intermediate bearing 1 300931 04 300931 04 24 Pump casing pre stage 1 300931 05 300931 05 25 Rotor pre stage 1 300931 10 300931 10 26 Rotary vane pre stage 2 300876 3...

Page 32: ...Overview of spare parts 8 6 Spare part view P 12 Z P 23 Z Fig 9 Exploded view P 12 Z P 23 Z 32 109025...

Page 33: ...e bearing 1 300916 04 300916 04 23 Pump casing pre stage 1 300916 03 300916 03 24 Rotor pre stage 1 300916 09 300916 09 25 Rotary vane pre stage 2 300916 11 300916 11 26 Rotary vane oil pump 2 300072...

Page 34: ...te bearing 1 300916 04 300916 04 23 Pump casing pre stage 1 300916 03 300916 03 24 Rotor pre stage 1 300916 09 300916 09 25 Rotary vane pre stage 2 300916 11 300916 11 26 Rotary vane oil pump 2 300072...

Page 35: ...456 62 Drive complete consisting of position 3 5 1 400763 01 400763 01 3 Eccentric 1 400770 400770 4 Piston rod with ball bearing 2 400771 01 400771 01 5 Close tolerance spacer 20 x 28 x 1 3 824957 2...

Page 36: ...400648 5 Close tolerance spacer 25 x 35 x 1 4 824957 1 6 Piston rod with ball bearing 2 400647 01 7 Mass balance 1 400678 8 Motor 230 V 50 60 Hz 0 18 kW 1 826420 01 9 Rubber metal pad 4 829141 2 10 Ru...

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