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ILMOR 2011 MV8, User Manual, Page: 13 / 69

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ILMOR 2011 MV8 User Manual Download Page 13

2011 ILMOR MV8 Owner’s Manual • Page 4

Use photos or drawings as necessary 

to designate important components, 

including interal; allow two pages for 

these.

IGNITION COIL AND 
REAR ACCESSORY BRACKET

NEUTRAL SAFETY SWITCH

AT TRANSMISSION

THERMOSTAT LOCATION

CRANKSHAFT DAMPER

EXHAUST MANIFOLD 
DRAIN PLUG

ENGINE CONTROL MODULE

ENGINE OIL 
FILTER LOCATION

ENGINE O2 SENSOR

Summary of Contents for 2011 MV8

Page 1: ...nificantly improved fuel efficiency and a light weight package fac tors that would add to the superiority of the MV8 in its development stage In 2009 ILMOR had to utilize its substantial engineer ing...

Page 2: ...s that updated equipment can be retrofitted on existing product such changes are at the sole discretion and cost to the retail purchaser ILMOR bears no responsibility in these instances Consumers are...

Page 3: ...ty of others Beyond these warnings boaters have a personal responsibility to utilize a common sense approach to the boating experience including keeping individuals off or near the swim platform and t...

Page 4: ...which could result in serious injury or death Keep away from rotating parts Never attempt to stop or slow rotating parts Page 2 Use only genuine ILMOR Marine LLC replacement parts intended for the MV...

Page 5: ...losive Keep all sparks flames and smoking well away from the area Failure to follow instructions when charging a battery can cause an electrical charge or even an explosion of the battery This could r...

Page 6: ...on the engine Page 12 Extended storage with fuel in the system can affect fuel stability and may require system inspection and fuel filter replacement when the boat returns to service Page 12 Damage...

Page 7: ...Owner s Manual can result in exaggerated engine wear and increase the possibility of engine component failure Damage to your engine due to failure to follow engine oil procedures can be costly to rep...

Page 8: ...e RawWater Impeller Sea Pump 14 Check theTransmission Cooler 15 Check the Coolant Level 15 Check theAlternator Belt for Looseness or Damage 16 Inspect the Battery Connections and Hold Downs 16 Inspect...

Page 9: ...m Storage andWinterization 38 Method 1 Engine Off 39 Method 2 Engine On 40 Engine Fogging Oil 40 BatteryWinterization 40 Recommissioning After Storage Winterization 41 Emissions 42 Emissions Control I...

Page 10: ...and drive train as de scribed in this Owner s Manual on www ILMORMARINE com and through in formation and directives provided by the suppliers of parts for the drive train A properly prepared and main...

Page 11: ...serves as a machinery guard The engine must be OFF whenever the compartment is opened except as directed by the boat manufacturer to vent exhaust fumes or during maintenance Use extreme care whenever...

Page 12: ...INTRODUCING THE MV8 INTRODUCING THE MV8 2011 ILMOR MV8 Owner s Manual Page 3...

Page 13: ...nate important components including interal allow two pages for these IGNITION COIL AND REAR ACCESSORY BRACKET NEUTRAL SAFETY SWITCH AT TRANSMISSION THERMOSTAT LOCATION CRANKSHAFT DAMPER EXHAUST MANIF...

Page 14: ...e hoses explained above the engine should be shut OFF Check the cooling system for leaks or restrictions It will not be unlikely that overheating will affect both the manifolds and hoses as a symptom...

Page 15: ...ng system This requires the boat to be in an operational sized body of water or hooked up to the suction side of a raw water pump via an ILMOR approved water supply in a dealership If the engine opera...

Page 16: ...ol the marine rubber hoses for the wet exhaust system Through the exhaust the water returns to the body of water When the engine is warm with an operating tem perature greater than 170 F 76 C the wate...

Page 17: ...f electrical contact Always disconnect the negative battery cable first before disconnecting the positive battery cable The battery positive cable connects at the starter motor battery post The batter...

Page 18: ...r visual on the gauges No warning should be ignored Occasionally a sensor will malfunction but in most instances the sensor is correctly iden tifying and coding problems for analysis Boats are equippe...

Page 19: ...coolant temperature should begin to return to normal If the temperature continues to increase shut down the overheated engine immediately and take the boat to an authorized ILMOR dealer The alarm appe...

Page 20: ...afe and en joyable boating Gasoline is explosive If a gasoline odor is present or if gasoline can be seen at any point along the fuel line the fuel tank in the bilge or at the engine DO NOT START THE...

Page 21: ...nt MTBE methyl tertiary butyl ether may be used in the MV8 engine MTBE is an oxygenate and octane booster MTBE is used in fuels to meet government mandates However because of environmental concerns MT...

Page 22: ...l capacity for all three MV8 engines is five 5 quarts during oil change The V drive and direct drive transmissions requires lubrication to function properly Your dealer can verify the type of transmis...

Page 23: ...f the older gasket on the house or cover can impede good contact Ignoring elevated temperatures on a temperature gauge or any other evidence of the en gine operating at temperatures above recommended...

Page 24: ...is is a critical function of routine maintenance Even clean appearing waterways may have debris such as pine needles or moss that can enter the cooling system and create a blockage against the screen...

Page 25: ...ring wear can occur If the belt is too loose slippage can occur resulting in low alternator output and rapid belt wear Too loose or too tight tension is indicative that it is time for service on the b...

Page 26: ...electrical system func tionality Before adding electrical equipment consult an authorized ILMOR dealer If you do not your engine may not perform properly Add on equipment may adversely affect the alt...

Page 27: ...switch is disconnect ed Open the engine compartment and visually check as much of the fuel and exhaust systems as possible If at any time during operation that there is an unexplained odor or if anyo...

Page 28: ...erating the engine at idle while in the water for at least five minutes or until thoroughly warmed up turn the engine OFF and disconnect the engine safety starting switch Be sure the throttle shift co...

Page 29: ...engine oil is checked within a couple of minutes of shutting down there is no need to re start and run the engine again before checking the oil level After operating the engine at idle long enough to...

Page 30: ...ervals allowing the engine to reach operating temperature The engine needs to be at its operating temperature for fifteen 15 minutes The garden hose flow rate may need to be adjusted if engine will no...

Page 31: ...authorized ILMOR dealer immediately Normal operations will still result in a small amount of ambient fluids If a small amount of oil or other innocuous fluids are found on the engine transmission or...

Page 32: ...erformed by an authorized ILMOR dealer who will be able to read the oil and filter to determine if the proper break in of the engine components appears to be occurring During the break in period maint...

Page 33: ...a warm up period before operation Abuse of the engine and transmission are never covered under warranty Regular mainte nance as outlined in this Owner s Manual is very important to ensuring a long tro...

Page 34: ...start posi tion Hold on for no more than three 3 to five 5 seconds per try Release the ignition key as soon as the engine starts If the engine does not start within ten 10 to fifteen 15 seconds total...

Page 35: ...n damage the shifting mechanism in the transmission Always allow the engine speed to fall to low idle 600 to 800 RPM before making a gear shift The throttle shift control lever must move forward forty...

Page 36: ...allow boaters to get out of dangerous encounters or situations but it represents the upper limit of the engine s capacity See also the boat manufacturer s Owner s Manual for operational hints and tips...

Page 37: ...ces best accomplished by an authorized ILMOR dealer Replace sooner if regular checks indicate water or damage ILMOR recommends that the maintenance requirements be performed by an autho rized ILMOR de...

Page 38: ...lower edge of the transom Alter natively a suction pump can be hooked up to the oil drain hose to remove the engine oil Loosen the brass end cap to allow the oil to drain Be careful to avoid round ing...

Page 39: ...drive 631V 1 56 1 4 6 qts 4 4L Automatic transmission fluid ATF 1 1 U S gal Direct Drive 63A 1 22 1 4 quarts Automatic transmission fluid ATF Direct Drive 45A 1 26 1 2 65 quarts Automatic transmission...

Page 40: ...filter The air filter conforms to SAE J1928 and ISO 13592 which are special flame arrestor standards Therefore other filters cannot be used as replacements The purpose of the flame arrestor is to cont...

Page 41: ...Re install Ensure the element seats properly before tightening the clamp screw Because this process should be completed while the engine is cool in order to avoid burns it is recommended that this ch...

Page 42: ...is the correct installation Place a gasket between the housing and the cover are ensuring that the surfaces are smooth and clean Re install with the screws loos ened with the face plate was removed ea...

Page 43: ...s of block 6 0L Remove the electric heater 17mm Allen plug from the engine block raw water pump side Remove the 10mmAllen plug on starter side of engine block 6 2L Remove the electric heater 17mm Alle...

Page 44: ...belt where it makes contact with the pulleys If you are unsure of the wear pattern check against a new belt If there is any uncertainty seek assistance from your authorized ILMOR dealer If the belt is...

Page 45: ...ve fluid such as salt water an electric current is produced much like the action of a battery As the current flows it takes with it tiny bits of the softer metal If left unchecked severe damage may oc...

Page 46: ...during these periods Of considerable concern is that water condensation will occur within the fuel system and water is an enemy of good starting and running engine fuel systems Therefore follow this p...

Page 47: ...LY in fresh gasoline Stabilizers will not cure oxy genated gasoline Adding a stabilizer when the boat is being prepared for outings after storage will NOT clean the gumming that has occurred or remove...

Page 48: ...ntifreeze will provide freeze protection to water pockets that did not drain and necessary corrosion protection Approximately six 6 gal lons of Marine RVAntifreeze will be needed for open cooled syste...

Page 49: ...ets closed Fogging oil helps protect internal engine components from corrosion during long periods of in operation Marine engine foggers come in aerosol cans labeled engine fogging oil It is recommend...

Page 50: ...attery ies and check the battery voltage It should be 12V 14volts If it is less charge the battery ies 4 Visually inspect the fuel system If there appears to have been undue weathering or any leaks ha...

Page 51: ...ty attests the engine s confor mance to the appropriate European Com munity Directive The Emission Control In formation Label is located on the electrical bracket on the rear of the engine The emissio...

Page 52: ...an emissions related fault a DiagnosticTrouble Code DTC will set The MIL functions to notify the operator that a problem has occurred so that the owner operator can arrange for service as soon as pos...

Page 53: ...ES As the sterndrive inboard engine owner you are responsible for the performance of the required maintenance listed in your owner s manual ILMOR Marine LLC rec ommends that you retain all receipts co...

Page 54: ...ay be reason for not warranting a claim at the discretion of ILMOR Marine LLC In the case of non exempted add on s or modified part s causing failure to a warranted part the warranted part will not be...

Page 55: ...ichment system Ignition Electronic ignition system Spark advance retard system Miscellaneous Items Camshaft position sensor Crankshaft position sensor Engine coolant temperature sensor Intake air temp...

Page 56: ...motor Replace the starter motor Engine turns over Safety switch tether not connected Connect the safety switch tether but will not start No fuel in the tank Fill the fuel tank Fuel filter clogged Have...

Page 57: ...published ILMOR Product Speci fications and be free from defects in material and workmanship under normal use and service during the warranty period set forth herein 3 Warranty Term The term of ILMOR...

Page 58: ...ecifications including the use of non ILMOR specified service parts unless such modification or use of parts is requested and ap proved in advance by ILMOR in writing d Engine transmission or other po...

Page 59: ...s to engine transmission or other powertrain part or compo nent or any subsequent expenses resulting from the loss of the use of the vessel or its components loss of income or inconvenience 5 Warranty...

Page 60: ...at in ILMOR Marine s sole judgment has been used in racing or a contest of speed or endurance used with non approved accessories or attachments or subject to accident negligence misuse unreasonable ex...

Page 61: ...SERIOUS BODILY INJURY AND HAS BEEN SUBJECT TO REPAIR TWO 2 OR MORE TIMES AND OR B THE NONCON FORMITY HAS BEEN SUBJECTTO REPAIR FOUR 4 OR MORETIMES CAL IFORNIA CUSTOMERS ARE HEREBY NOTIFIED OFTHE FOLLO...

Page 62: ...Aluminum Upper and Lower and Lower and Lower Exhaust Manifold Cast Iron Cast Iron Cast Iron Battery ies Recommended Spiral cell battery with minimum 750 cold cranking amps Coolant in Half Closed and F...

Page 63: ...hever comes first If the engine is subject to heavy use it is recommended to change oil and filter every 25 hours Services best accomplished by an authorized ILMOR dealer Replace sooner if regular che...

Page 64: ...ng fluid Transmission fluid Walters V drive oil Serpentine belt Raw water impeller Sea pump Air filter flame arrestor Engine Engine timing Spark plugs Spark plug wires Breather hose PCV valve Shaft al...

Page 65: ...9 Break In Starting Stopping and New Engine 23 California and U S EPA Emission ControlWarranty Statement 44 Cautions Dangers andWarnings ii Change the Engine Oil and Filter 28 Change theTransmission F...

Page 66: ...for Loose or Missing Hardware Inspect the 17 Engine Is Started Before the 24 Engine Oil and Filter Change the 28 Engine Oil Level Check the 20 Engine Oil 13 Engine Sensors 9 EngineTune up 36 Engine S...

Page 67: ...MV8 3 Label Emissions Control Information 42 Label Star 42 Leaks Check for 22 Level Check the Coolant 15 Level Check the Engine Oil 20 Level Check theTransmission Fluid Oil 19 Limited ProductWarranty...

Page 68: ...Safety 1 Saltwater Applications Replacing the Zinc Anodes 36 Sea Pump Impeller Replacing the RawWater Impeller 32 Sea Pump System Flush RawWater 21 Sea Pump Check the RawWater Impeller 14 SeaWater Dra...

Page 69: ...utions Dangers ii Warranty Coverage Emissions Manufacturer s 44 Warranty Statement California and U S EPA Emission Control 44 Warranty ILMOR Marine LLC Limited Product 48 WaterTemperature Alarm 10 Wel...

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