IFM ZZ0814 Instructions For Setup Download Page 1

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Instructions for set-up

RF-identification system

ZZ0814
ZZ0815
ZZ0816
ZZ0817

Incoming/outgoing goods

11426707 / 00 11 / 2021

Summary of Contents for ZZ0814

Page 1: ...Instructions for set up RF identification system ZZ0814 ZZ0815 ZZ0816 ZZ0817 Incoming outgoing goods 11426707 00 11 2021 GB ...

Page 2: ...30 pin assignment 15 7 7 AL1122 pin assignment 17 7 8 AL3050 pin assignment 18 7 9 O3D354 pin assignment 19 8 Set up 20 8 1 DTE830 20 8 2 O3D354 21 8 2 1 Connecting the ifmVisionAssistant 21 8 2 2 Creating the application Direction detection and trigger 21 8 3 AL1122 22 8 4 ZZ1124 23 8 4 1 Gate configuration 24 8 4 2 Test mode 25 8 4 3 Monitor mode 26 8 4 4 Data exchange between ZZ1124 and higher ...

Page 3: ...r interference Information Supplementary note 1 2 Warnings used ATTENTION Warning of damage to property CAUTION Warning of personal injury w Slight reversible injuries may result WARNING Warning of serious personal injury w Death or serious irreversible injuries may result 1 3 Legal and copyright information All rights reserved by ifm electronic gmbh No part of these instructions may be reproduced...

Page 4: ...ing applications and environmental conditions without any restrictions Only use the product for its intended purpose Ò Intended use If the operating instructions or the technical data are not adhered to personal injury and or damage to property may occur The manufacturer assumes no liability or warranty for any consequences caused by tampering with the product or incorrect use by the operator Inst...

Page 5: ...s The data is passed on to an ERP system The ERP system generates results about successful unloading and loading The results are sent to the controller via a result file and displayed via a signal light The set ZZ081x includes all devices and cables necessary for operation The ID tags for incoming and outgoing goods are not included The units are pre programmed The units DTE830 930 AL1122 and O3Dx...

Page 6: ...ontroller with gate soft ware E70450 1 0 Connection cable for ZZ1124 DTE830 1 1 RFID evaluation unit UHF ANT860 4 4 RFID read write head UHF antenna E80332 4 1 Connection cable AL3050 1 1 Ethernet switch M12 AL1122 1 1 IO Link master with EtherNet IP interface O3D354 1 1 3D sensor DV2510 1 1 5 segment light tower EVC108 1 1 Connection cable DN4032 1 1 Switched mode power supply 24 V DC EVC003 4 4 ...

Page 7: ...face OGP700 2 2 Laser retro reflective sensor E20722 2 2 Reflector for retro reflective laser sensor DV2510 1 1 5 segment light tower EVC108 3 3 Connection cable DN4032 1 1 Switched mode power supply 24 V DC EVC003 4 4 Connection cable with socket EVC928 1 0 Ethernet connection cable with RJ45 plug EVC908 3 3 Ethernet connection cable E80412 1 1 Adapter cable for DTE830 ...

Page 8: ...oading and unloading of the goods via the result file Functions included The ZZ081x set includes the following functions TCP IP communication with up to 10 DTE830 UHF evaluation units 1x Master Gate and 9x Extension Gate Detection of the loading direction of the goods optionally via O3D 3D sensor 2x light barrier Creating a feedback file by the controller Reading a result file by the controller Sh...

Page 9: ...e the gate u Mount O3D354 7 in ca central position above the gate at a height of approx 4 m w The O3D354 must point vertically downwards u Mount ZZ1124 5 clearly visible near the gate w The units are installed Mounting ZZ0816 detection of the loading direction via 2x light barrier Fig 2 Mounting the units with light barrier 7 and 8 on a gate 1 ANT860 RFID read write head UHF antenna 2 ANT860 RFID ...

Page 10: ...0817 10 u Mount DV2510 6 clearly visible above the gate u Mount OGP700 7 and 8 at a height of approx 0 5 m w Keep a distance of 30 cm between the OGP700 u Mount ZZ1124 5 clearly visible near the gate w The units are installed ...

Page 11: ...ely screwed M12 connectors can damage the unit u Screw the M12 connector to the device applying 1 to 1 5 Nm u Cover unused device connections with protective covers L L PE ANT860 ANT860 ANT860 ANT860 DTE830 DV2510 AL1122 AL3050 OGP700 OGP700 ZZ1124 O3D354 DN4032 E80332 E80332 E80332 E80332 E80412 EVC908 EVC908 EVC908 E70450 E12166 EVC108 EVC108 EVC108 EVC003 EVC003 EVC003 EVC928 1 2 3 4 5 Fig 3 Co...

Page 12: ...1122 P3 EVC108 DV2510 O3D PWR E12166 DN4032 24 V DC 5 A O3D ETH EVC908 AL3050 P4 7 2 Connecting the ZZ0815 The Extension Gate ZZ0815 is an extension for the master gate ZZ0814 u Connect the devices as shown in the table Starting the connection device con nection Connection via cable Destination of the connection device connection AL3050 X31 EVC003 DN4032 24 V DC 5 A AL3050 P1 EVC908 ZZ0814 free po...

Page 13: ... AL3050 P3 AL1122 P3 EVC108 DV2510 AL1122 P1 EVC108 OGP700 AL1122 P2 EVC108 OGP700 7 4 Connecting the ZZ0817 The extension gate ZZ0817 is an extension for the master gate ZZ0816 u Connect the devices as shown in the table Starting the connection device con nection Connection via cable Destination of the connection device connection AL3050 X31 EVC003 DN4032 24 V DC 5 A AL3050 P1 EVC908 ZZ0816 free ...

Page 14: ...ig 4 ZZ1124 rear 1 Voltage supply 2 USB 0 3 USB 1 4 Ethernet 0 5 Ethernet 1 Voltage supply Pin assignment Pin Connection 106 98 90 82 97 89 105 113 114 119 117 116 121 118 114 L 119 L 120 GND 121 L Ethernet Pin assignment Pin Connection 1 2 3 4 5 1 TxD 2 RxD 3 TxD 4 RxD ...

Page 15: ...3 Antenna 2 R TNC 50 Ω 4 Antenna 1 R TNC 50 Ω 5 GPIO M12 socket 12 poles A coded 6 voltage supply M12 connector 4 poles A coded 7 Ethernet with PoE Plus Power over Ethernet M12 socket 8 poles X coded GPIO Pin assignment Pin Connection 12 11 1 9 8 7 6 5 4 3 2 10 1 OUT CMN 2 OUTPUT 1 3 INPUT 3 4 INPUT CMN 5 INPUT 1 6 GND 7 UB 8 OUTPUT 4 ...

Page 16: ...7 6 5 4 3 2 10 9 OUTPUT 3 10 OUTPUT 2 11 INPUT 2 12 INPUT 4 Voltage supply Pin assignment Pin Connection 4 3 2 1 1 24 V DC 2 GND 3 GND 4 24 V DC Ethernet Pin assignment Pin Connection 1 5 4 7 8 3 6 2 1 TX PoE 1 2 TX PoE 1 3 TX PoE 2 4 TX PoE 2 5 PoE 1 6 PoE 1 7 PoE 2 8 PoE 2 ...

Page 17: ... X04 7 IO Link port Class A X05 8 IO Link port Class A X06 9 IO Link port Class A X07 10 IO Link port Class A X08 IN OUT X21 X22 Pin assignment Pin Connection 1 2 3 4 5 1 TX 2 RX 3 TX 4 RX 5 Not used Voltage supply X31 Pin assignment Pin Connection 4 3 2 1 1 24 V DC 2 Not used 3 GND 4 Not used IO Link port Class A X01 X08 Pin assignment Pin Connection 1 2 3 4 5 1 Sensor supply US L 2 Digital input...

Page 18: ... Voltage supply X31 2 Ethernet X01 3 Ethernet X02 4 Ethernet X03 5 Ethernet X04 6 Ethernet X05 7 Ethernet X06 Voltage supply X31 Pin assignment Pin Connection 4 3 2 1 1 24 V DC US 2 Not used 3 GND US 4 Not used Ethernet X01 X06 Pin assignment Pin Connection 1 2 3 4 5 1 TX 2 RX 3 TX 4 RX 5 Not used ...

Page 19: ... outputs Ethernet Pin assignment Pin Connection 1 2 3 4 1 TX 2 RX 3 TX 4 RX Power supply and switching inputs outputs Pin assignment Pin Connection 6 2 1 4 5 7 3 8 1 U 2 Trigger input 3 GND 4 Switching output 1 digital or analogue 5 Switching output 3 ready 6 Switching output 2 digital 7 Switching input 1 8 Switching input 2 ...

Page 20: ...upplied 6 Set the IP addresses in the ReaderStart software as shown in the table w See ReaderStart software manual chapter Function group KO communication Gate number IP address Description 1 192 168 0 1 DTE830 gate 1 2 192 168 0 11 DTE830 gate 2 3 192 168 0 21 DTE830 gate 3 4 192 168 0 31 DTE830 gate 4 5 192 168 0 41 DTE830 gate 5 6 192 168 0 51 DTE830 gate 6 7 192 168 0 61 DTE830 gate 7 8 192 16...

Page 21: ...net w See operating instructions chapter Electrical connection The following functions are described in detail in the software manual u Start the ifmVisionAssistant software u Click on the Find device button w The Find device function searches for the O3D354 in the network and establishes a connection u In the Device configuration area set the IP address depending on the gate see table u Click on ...

Page 22: ...nd the operating instructions are available in the download area of the AL1122 www ifm com The following functions are described in detail in the operating instructions Connect the AL1122 with the Ethernet Configuration Tool Hilscher software u Connect the AL1122 to the of the voltage supply and to the PC via Ethernet u Start the software Ethernet Configuration Tool Hilscher u Start the Search for...

Page 23: ...ss Connector Program Sets the IP address of the PC server that accesses the ZZ1124 via ETH1 The setting increases connection security and makes it easier to find network errors The Test button tests the settings Use the same range for the IP address as for the setting IP Address AE1300 for example 192 168 1 x NTP Server Address Sets the address of the NTP server Via NTP the time of the device is s...

Page 24: ...figuration 24 Back The Back button switches back to the language selection 8 4 1 Gate configuration The gate configuration sets the master gate and up to 9 extension gates Fig 11 Gate configuration of the Gates software Gate ID Sets the ID of the Gate In the best case the ID is a unique number with which the goods are assigned to the gate Example 490103 49 for Germany 01 for plant 1 03 for gate nu...

Page 25: ...vates the gate ID tags are detected Deactivate Deactivates the gate The tags are not detected Reset The Reset button resets the gate configuration to the default settings Test Mode The Test Mode button changes to Test Mode Ò Test mode 25 Go to Monitor The Go to Monitor button switches to monitor mode Ò Monitor mode 26 8 4 2 Test mode The Test Mode recognises ID tags with the connected RFID read wr...

Page 26: ... quickly between the event tables of gates 1 10 Write Logs The button Write Logs writes the event table to a file Back to Overview The Back to Overview button switches back to the gates configuration Ò Gate configuration 24 8 4 4 Data exchange between ZZ1124 and higher level system Data exchange between ZZ1124 and a higher level system ERP MES DCS takes place via feedback and result files The crea...

Page 27: ...ZZ0814 ZZ0815 ZZ0816 ZZ0817 27 Data exchange procedure without result file Fig 14 Data exchange without result file ...

Page 28: ... feedback file The feedback file generated by the ZZ1124 is saved in JSON file format The feedback file contains all the important information that the higher level system requires The feedback file must be fetched from the file system of the ZZ1124 by the higher level system and deleted The feedback file has the following structure ...

Page 29: ...on the ID tag for application specific data The USER memory area is currently not supported as of 11 2021 ISO8601 Time Time stamp according to ISO 8601 8 4 5 1 Examples The following examples show data sets from feedback files Example 1 eventID 1 gateID 490503 direction IN EPC E2801114200087CB77002222 TID E21F2021000000000000000B user timestamp 2021 03 15T13 14 30 01 00 eventID 2 gateID 490503 dir...

Page 30: ...87AA7700 4265 2021 03 15T1 3 14 30 0100 Nok 3 490402 IN E2801114200 087AA7788 4265 2021 03 15T1 3 14 30 0100 ok ID Unique ID of the data record Gate ID Unique ID numerical value of the gate The gate ID is set in the gate configuration Ò Gate configuration 24 Direction Loading direction Enum 0 Incoming 1 Outgoing EPC Electronic Product Code Data on the ID tag assigned to a good TID The transponder ...

Page 31: ...entID 4 gateID 490503 direction IN EPC E2801114200087CB77002225 TID E21F2021000000000000C723 user timestamp 2021 03 15T13 14 30 010 0 result COMPLETE Example 2 eventID 5 gateID 490502 direction OUT EPC E2801114200087CB77001234 E21F2021000000000002AD5F TID user timestamp 2021 03 15T13 14 30 0 100 result COMPLETE Example 3 eventID 6 gateID 490512 direction OUT EPC E2801114200087CB77009876 TID E21F20...

Page 32: ...e folder home cds apps JSONFiles The JSON files are then copied to a temporary folder 3 The client compares and tags the registered ID tags from the host with the expected ID tags from the delivery note 4 The client adds a result suffix in the file name to the processed JSON files 5 The client deletes all JSON files in the temporary folder 8 5 DV2510 The DV2510 5 segment light tower has the follow...

Page 33: ... Light indicators 1 LED segment 1 with 4 RGB LEDs 2 LED segment 2 with 4 RGB LEDs 3 LED segment 3 with 4 RGB LEDs 4 LED segment 4 with 4 RGB LEDs 5 LED segment 5 with 4 RGB LEDs 6 Buzzer States The light tower indicates the following states of the set ...

Page 34: ... error is cor rected Segment 1 Defect System error NTP error verify NTP server red permanent error is cor rected Segment 1 Defect System error Network error Check net work Red permanent error is cor rected Segment 1 Complete Goods han dling Loading of the goods fin ished green permanent 2 min have passed or new goods are loaded Segment 4 In progress Goods han dling Loading of the goods not finishe...

Page 35: ...ct ifm in case of malfunction u Do not open the housing as the unit does not contain any components which can be maintained by the user The unit must only be repaired by the manufacturer u Clean the device using a dry cloth u Dispose of the unit in accordance with the national environmental regulations ...

Page 36: ...ndards For approvals and standards the following information is available Test standards and regulations documentation ifm com EU declaration of conformity and approvals documentation ifm com Notes relevant for approval package inserts of the device ...

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