IEMCA MASTER 880 MP E-volution Manual For Use And Maintenance Download Page 72

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6 - USE AND OPERATION

MASTER 880MP E-volution

6 - Pag. 8 / 15

6.5

BARS TO BE MACHINED - CHARACTERISTICS AND PREPARATION

CAUTION:

do not feed bars having different sizes than the manufacturer's prescribed

sizes.

Table 1. Maximum bar length

Model

Version

MAX Length mm (ft)

MIN Length mm (ft)

3300 (10,8)

3800 (12,4)

MASTER

880 MP

Evolution

4300 (14,1)

1000 (3,2)

INFORMATION:

Bar must not present a straightness defect above 0.5 per 1000.

Please find herewith some advice to optimise the bar feeder performances.
Usually barstocks do not need any preliminary operations to be carried out on ends,
nevertheless to obtain the best results when loading them, it is advisable to chamfer them.

Summary of Contents for MASTER 880 MP E-volution

Page 1: ...01 10 02 Cod 381005410 S N COMPILER Ragazzini Gian Luca ON APPROVAL Bevini Claudio AUTOMATIC BAR FEEDER WITH HYDRAULIC SUSPENSION ATTACHMENTS LIST MANUAL FOR USE AND MAINTENANCE KEYBOARD INSTRUCTION MANUAL SPARE PARTS BOOK SCHEMATICS EC CONFORMITY DECLARATION FOR MACHINE ...

Page 2: ...ANUFACTURER IEMCA division of IGMI S p A ADDRESS Via Granarolo 167 48018 Faenza RA ITALY Tel 0546 698000 Fax 0546 46338 0546 46224 TLX 550879 TYPE OF DOCUMENT MANUAL FOR USE AND MAINTENANCE PRODUCT AUTOMATIC BAR FEEDER WITH HYDRAULIC SUSPENSION MODEL MASTER 880 MP E volution ...

Page 3: ...INFORMATION MASTER 880MP E volution 4 HANDLING AND INSTALLATION MASTER 880MP E volution 5 ADJUSTMENTS AND SETTING UP MASTER 880MP E volution 6 USE AND OPERATION MASTER 880MP E volution 7 BAR FEEDER MAINTENANCE MASTER 880MP E volution 8 TROUBLES CAUSES CURES MASTER 880MP E volution 9 PART REPLACEMENT MASTER 880MP E volution ...

Page 4: ......

Page 5: ...ENERAL INFORMATION MASTER 880MP E volution GB 1 Pag 1 4 INDEX 1 1 TERMS OF WARRANTY 2 1 2 MANUAL PURPOSE 3 1 3 MANUFACTURER AND BAR FEEDER IDENTIFICATION 4 1 4 TECHNICAL ASSISTANCE 4 1 5 ANNEXES ENCLOSED 4 ...

Page 6: ...rmed either by qualified personnel or by professional bar feeder operators Before carrying out any servicing whatsoever on the bar feeder it is of the utmost importance to read this manual carefully 1 1 TERMS OF WARRANTY Please note that the validity of the warranty is subject to a correct alignment of the bar feeder and to the consequent floor fastening by expansion plugs as indicated at chapter ...

Page 7: ...owing symbols DANGER WARNING shows impending danger which might cause serious injuries exert the maximum caution CAUTION PRECAUTION indicates measures to be adopted to avoid accidents or damages to property INFORMATION technical instructions of particular importance For a quick search of topics see the table of contents and or the index In addition to this manual which contains all the instruction...

Page 8: ...diagram T Number of interface wiring diagram INFORMATION Always provide the Manufacturer with the above mentioned specifications when requesting information or ordering spare parts etc 1 4 TECHNICAL ASSISTANCE Whenever necessary please apply to one of the Technical Assistance Centres shown in the attached list INFORMATION when requesting technical assistance for the bar feeder always specify the i...

Page 9: ...mponents 3 2 1 2 Hydraulic system Main components 4 2 1 3 Pneumatic system Main components 5 2 2 OPERATING CYCLE 6 2 3 Bar feeder Safety devices 10 2 4 SAFETY PLATES POSITION AND DESCRIPTION 11 2 5 DESCRIPTION OF THE VERSIONS 12 2 6 TECHNICAL DATA 13 2 6 1 Noise levels 18 2 7 FITTINGS FOREWORD 19 2 7 1 Bush holder device Description 19 ...

Page 10: ...er can be used to feed bars pipes and various sections The guide channel is fully closed during machining a pump is provided to maintain a continuous oil flow inside the channel creating a hydrodynamic support effect these characteristics allow the bar to rotate at a high r p m number with no vibrations and no surface damaging Thanks to the use of a BRUSHLESS and electronically controlled motor th...

Page 11: ...transmits the motion from the drive to the bar pusher L Cam drive it drives the opening and closing of the clamps the opening and closing of the guide channels the lifting and lowering of the bar drop device M Pneumatic bar drop control devices they control the bar during the drop into the guide channels N Clamps they hold the bar during its loading and removal from the bar pusher collet P Facing ...

Page 12: ...TROL VALVE 4 GUIDES 5 BUSHING 6 OIL RECOVERY TRAY Lubrication oil cycle forced by pump 2 installed in tank 1 the oil flows to guides 4 and bushing holder 5 to lubricate the bars in production From these two devices the oil enters recovery tray 6 from where it is returned to the tank via a filter for use in the next lubrication cycle ...

Page 13: ... components A PNEUMATIC BAR DROP CONTROL DEVICE UNIT B FACING UNIT C BUSHING DRIVE UNIT D BAR SELECTORS UNIT E PNEUMATIC CLAMPS CYLINDER POS DENOMINATION 1 FILTER 2 PRESSURE GAUGE 3 VALVE 4 ELETCTROVALVE 5 CONNECTION 6 CYLINDER 7 CYLINDER 8 VALVE 9 CYLINDER 10 CYLINDER 11 CYLINDER 12 VALVE ...

Page 14: ...ERATING CYCLE The automatic functioning controls the motions of the bar feeder according to the sequence described below The bar pusher A makes bar B move forward in the lathe until the bar runout The bar pusher A and remnant C are in their forwards limit stop position ...

Page 15: ...ackwards the remnant is removed from the collet The clamps open and the bar remnant drops into collection box E When dropping bar remnant C activates a control device If the bar remnant is still inside the collet of the bar pusher the bar feeder stops otherwise the cycle goes on The top guides G are lifted together with the bar pusher H and also the bar control devices are lifted ...

Page 16: ... L load bar M that falls into lower guides N with the help of levers H The 1st feeding carriage P stroke begins When the small pusher truck P completes its stroke the required space has been created for bar pusher insertion The small pusher truck executes its return stroke ...

Page 17: ...per guides G are closed the bar pusher H is positioned along the spindle axis The clamps D close the bar pusher A moves forwards the bar N is inserted into the bar pusher collet The bar pusher A and bar N execute their facing stroke A new automatic work cycle is started ...

Page 18: ...ntrols automatic cycle during the bar feeding phase the guard opens to allow magazine refilling Although the bar feeder and lathe functions are not stopped there are no residual risks for the operator within the area during the bar change phase on guard opening the bar feeder and lathe functions are stopped Guard closure allows the cycle to be restarted by the operator D Fixed guard it is made fro...

Page 19: ...ety barriers D Wear safety gloves and shoes Do not lift loads exceeding 15 kg manually E Caution Danger of electric contact F Warning danger of falling material G Warning fix the bar feeder to the ground H Maximum overall weight of magazine loadable bars L Warning axial sliding M Warning oil leakage N Warning respect the correct guide channel assembly direction ...

Page 20: ...NS Table 1 Bar length Modello Versione Lunghezza massima mm ft Lunghezza minima mm ft 33 3300 10 8 38 3800 12 4 MASTER 880 MP Evolution 43 4300 14 1 1000 3 2 Table 2 Bar pusher max extension Model Version Version A Max extension mm L 1350 33 38 43 LL 1600 MASTER 880 MP Evolution 38 43 XLL 1850 ...

Page 21: ...2 TECHNICAL INFORMATION MASTER 880MP E volution GB 2 Pag 13 19 2 6 TECHNICAL DATA Table 3 Overall dimensions Model Version A mm B mm 33 4000 1950 38 4500 2450 MASTER 880 MP Evolution 43 5000 2950 ...

Page 22: ...Magazine capacity maximum allowable load 360 kg Magazine capacity Working width 270 320 mm es n 34 bars with a diameter Ø 8 mm n 4 bars with a diameter Ø 80 mm Remnant max length Ø 8 65 400 mm Ø 66 80 250 mm Bar change over time with 3000 mm bar 30 sec varying according to the bar diameter Adjustable feeding speed 150 mm sec Adjustable return speed 950 mm sec Imput voltage 230 400 Volt Control vol...

Page 23: ... 880MP E volution GB 2 Pag 15 19 Table 5 Working axis height Model Upper screws position X mm 1 865 899 2 900 939 3 940 969 4 975 1009 5 1010 1044 6 1045 1079 7 1080 1114 8 1115 1149 9 1145 1179 MASTER 880 MP Evolution 10 1180 1220 ...

Page 24: ...2 35 43 42 12 39 42 46 45 15 42 45 52 51 18 47 51 57 56 22 52 56 61 60 30 56 60 66 65 38 61 65 69 68 48 63 68 71 70 48 65 70 73 72 50 67 72 76 75 50 70 75 81 80 52 75 80 MASTER 880 MP Evolution 86 85 55 80 80 Valid also for prepared bars or normal bars machined with front remnant ejection Recommended guide according to max lathe bar passage Example ø85 max bar passage GUIDES 86 61 33 Example ø80 m...

Page 25: ... Tellus C 10 BP Energol CS 150 MOBIL DTE 21 Castrol Magna 150 ESSO Spinesso 10 Chevron Circulating Oil 150 Elf Movixa 150 Esso Nuto 150 Fina Solna 150 IP IP Hermea 150 Klüber Crucolan 150 Mobil Vectra Oil Heavy Olio FIAT Daphne LPN 150 Roloil Arm V 150 Shell Vitrea 150 Tellus C 150 Tamoil Industrial Oil 150 Texaco Omnis 150 Total Cortis 150 Azolla ZS 150 CLASSE C CKB 150 Aral Aral Degol Tu 150 ISO...

Page 26: ...ront guide bush of suitable diameter if supplied bar with a straightness within prescribed limits max arrows equal to 0 5 mm of the bar length spindle liner having the same diameter as the bar feeder guide channel diameter spindle rotation speed suitable for the material to be machined as to the bar feeder use of oil having features suitable for the diameter of the bar to be machined all bar feede...

Page 27: ...th a diameter just slightly larger than that of the bar being machined In many cases this device can be used by only changing the diameter of the half bushes to greatly extend the range of diameters which can be machined without having to replace the guide channel OPERATION When the bar is dropped into the guide channel the two half bushes are open Closure is controlled by a pneumatic cylinder aft...

Page 28: ......

Page 29: ...ORMATION MASTER 880MP E volution GB 3 Pag 1 4 INDEX 3 1 GENERAL SAFETY PRESCRIPTIONS 2 3 2 HANDLING AND INSTALLATION Safety 3 3 3 ADJUSTMENTS AND SETTING UP Safety 3 3 4 USE AND OPERATION Safety 4 3 5 BAR FEEDER MAINTENANCE Safety 4 ...

Page 30: ...tructions in this manual is a guarantee of protection against injury The operator and skilled engineer must perform only their specified duties Do not tamper with the safety devices for any reason whatsoever Comply strictly with the work health and safety regulations issued by the relevant authorities in the country of installation of the machine IEMCA declines any liability whatsoever for injury ...

Page 31: ... feeder adequate lighting and a clean working environment are of the utmost importance as far as personal safety is concerned The electric system connection must be made exclusively by skilled electricians Make sure the electrical system is connected to an efficient earth circuit by means of a dedicated wire 3 3 ADJUSTMENTS AND SETTING UP Safety Carry out the adjustments as described in the user m...

Page 32: ... force in the country in which the machine is installed Inform maintenance personnel of all operating anomalies that come to your attention Before starting the bar feeder make sure that there are no personnel engaged in servicing or cleaning the machine 3 5 BAR FEEDER MAINTENANCE Safety Do not allow unauthorized persons to carry out maintenance Read this manual carefully before carrying out mainte...

Page 33: ... case Lifting 4 4 3 INSTALLATION AREA CHARACTERISTICS 5 4 4 INSTALLATION OF THE BAR FEEDER INTRODUCTION 6 4 4 1 Support plates and feet Installation 6 4 4 2 Height Adjustment 6 4 4 3 Preliminary positioning 8 4 4 4 Sleeve Installation 9 4 4 5 Levelling and alignment 10 4 4 6 Feeder fastening 15 4 5 LUBRICATING OIL FILLING 16 4 6 ELECTRIC CONNECTION 16 4 7 PNEUMATIC CONNECTION 17 4 8 SOFTWARE PARAM...

Page 34: ...llet and wrapped in protective film C WITH CRATE the feeder is placed in a crate wrapped in protective film 4 2 LIFTING DANGER WARNING e lifting and handling are to be donwith proper means see weight table paragraph 2 6 and by skilled staff trained for this kind of manoeuvres 4 2 1 Bar feeder without packaging Lifting 4 2 2 Bar feeder with pallet Lifting 4 2 3 Bar feeder with case Lifting ...

Page 35: ...Pag 3 17 4 2 1 Bar feeder without packaging Lifting Assemble the two crosspieces A supplied Use a hooked lifting device of adequate capacity CAUTION PRECAUTION during the lifting and installation phases pay special attention to the section housing the motor B ...

Page 36: ...STALLATION MASTER 880MP E volution 4 Pag 4 17 4 2 2 Bar feeder with pallet Lifting Use a hook lifting device of adequate capacity load 4 2 3 Bar feeder with case Lifting Use a hook lifting device of adequate capacity load ...

Page 37: ...rly delimited to prevent collisions between the operator and any handling equipment or transport vehicles travelling near the bar feeder The selected bar feeder setting should be suitably lit and provided with an electric power and air outlets During operation the feeder will release small amount of oil vapors Make sure that the premises where the feeder is installed are suitably ventilated The fe...

Page 38: ...plates and feet Installation Position the feeder next to the lathe Keep it lifted and install the plates A 4 4 2 Height Adjustment The feeder is normally factory preset to have a working axis height adjusted to lathe height However if feeder height needs adjustment proceed as follows stretch the lifting belts and remove screws C in the front and rear bases CAUTION PRECAUTION during the lifting and...

Page 39: ...cessary value X see table Table 2 Working axis height Model Upper screws position X mm 1 865 899 2 900 939 3 940 969 4 975 1009 5 1010 1044 6 1045 1079 7 1080 1114 8 1115 1149 9 1145 1179 MASTER 880 MP Evolution 10 1180 1220 tighten screws A remove the cross member and the eyebolts utilised for lifting purposes ...

Page 40: ...l dimensions and side plays of both machines The coupling distance B should not exceed the bar pusher max extension A Table 3 Max bar pusher extension Model Version Version A Max extension mm L 1350 33 38 43 LL 1600 MASTER 880 MP Evolution 38 43 XLL 1850 Roughly adjust the height of the working axis and the alignment with the lathe by turning the screws of plates A ...

Page 41: ... MASTER 880MP E volution GB 4 Pag 9 17 4 4 4 Sleeve Installation Install the sleeve A in the bush holder device Install the oil recovery device B Connect lubrication line C to the feeder nose Connect the drain pipe D to the tank ...

Page 42: ...on should be carried out by experienced personnel with the greatest accuracy CAUTION bad alignment can be the main cause of feeder malfunction and resulting damage CAUTION do not operate manually i e using the special crank when the electric power is connected PRELIMINARY PROCEDURE Open the upper guard To bring the bar pusher to its fully retracted position select manual mode and press key or on t...

Page 43: ...ALLATION MASTER 880MP E volution GB 4 Pag 11 17 Press key and repeatedly press key until the upper guide channels open Remove the first and the last lower guide channel by using the special wrench provided for the purpose ...

Page 44: ...ALLATION MASTER 880MP E volution 4 Pag 12 17 LEVELLING Rest provided shelf on A supports Check the levelling by placing the level crosswise and lengthwise Carry out the required connections by turning the feet A and B screws ...

Page 45: ...e B use a sliding calliper to check alignment near the sleeve C and the spindle D adopt a tolerance of 0 15 mm in all four directions It is also possible to carry out alignment by placing a bar in the guides Proceed as follows prepare a perfectly straight ground bar having an outside diameter equal to the max spindle bar passage and a length equal to twice the coupling distance see item B paragrap...

Page 46: ...y required corrections should be carried out Adjust height by turning the A and B screws in the support feet carry out lateral adjustment with calibrated mallet blows on the sides of plates C During this phase any adjustment carried out during levelling should be preserved therefore in most cases feeder positioning will be the result of a good adjustment compromise ...

Page 47: ...sulting damaging Drill the floor and fix the backing plates with expansion plugs Drill the floor and fix the backing plates with the expansion plugs Use the highest possible number of plugs in order to guarantee good fixing Fix the feeder to the plates through the tie rods A and lock with nuts B Perform another levelling and alignment check Remove all the equipment used for levelling and alignment...

Page 48: ...2 6 for the comparative table 4 6 ELECTRIC CONNECTION DANGER WARNING this type of operation should only be entrusted to skilled technical staff to comply with the applicable standards and statutory regulations in force The feeder must be electrically connected to the lathe which in turn must be connected to the plant wiring system in compliance with the applicable regulations in force The feeder i...

Page 49: ...k system as shown in the figure CAUTION PRECAUTION to adjust pressure follow the directions in section 7 2 3 4 8 SOFTWARE PARAMETRING There should be an adequate parametring of the bar feeder software according to the working needs and to the type of lathe For information on this operation refer to the Keyboardf panel instruction manual ...

Page 50: ......

Page 51: ...UCTION TO ADJUSTEMENTS AND SET UP FOREWORD 2 5 2 GENERAL ADJUSTMENTS FOREWORD 2 5 2 1 Feeding chain Adjustment 3 5 2 2 Setting the pressure switch 3 5 3 BAR FEEDER SETTING UP 4 5 3 1 Guide channels half bushings bar pusher and collet Replacement 5 5 3 2 Adjusting the bar selectors 12 ...

Page 52: ...s necessary during its life setting ups depending on the bar dimensions and the type of bar magazine Such interventions are listed and explained as follows 5 2 General adjustments 5 3 Bar feeder setting up 5 2 GENERAL ADJUSTMENTS FOREWORD All adjustments necessary for the bar feeder good operation are meant They can be necessary for maintenance and as a cure to a trouble or they can be required af...

Page 53: ...perate ring nuts D in case an adjustment is needed Restore the bar feeder initial conditions 5 2 2 Setting the pressure switch After unscrewing the glass protection the pressure switch can be properly adjusted by turning the relevant adjusting screw G Proper setting is 4 5 bars 0 45 MPa CAUTION Do not further turn anti clockwise when the green pointer is found on 0 as this may cause damage to the ...

Page 54: ...aximum Tube diameter mm 21 20 8 18 20 26 25 8 23 25 33 32 10 29 31 36 35 10 32 35 43 42 12 39 42 46 45 15 42 45 52 51 18 47 51 57 56 22 52 56 61 60 30 56 60 66 65 38 61 65 69 68 48 63 68 71 70 48 65 70 73 72 50 67 72 76 75 50 70 75 81 80 52 75 80 MASTER 880 MP Evolution 86 85 55 80 80 Valid also for prepared bars or normal bars machined with front remnant ejection Recommended guide according to ma...

Page 55: ...bushings bar pusher and collet Replacement Push to start the bar feeder Push plus to select the semiautomatic function Press several times until top guide opening is obtained the displayed message must be GUIDE FULL OPENING Press to open the top cover Remove the bar pusher from the two supports ...

Page 56: ...TER 880MP E volution 5 Pag 6 13 Remove the block A and then the first feeding carriage B Remove the lower guide channels by using the special wrench provided for the purpose Replace the bar pusher supports with those of the new diameter ...

Page 57: ...dy backwards Remove the oil recovery device C and nose D Remove the cover fully open the two half bushes by manually turning the shaft E and extract the lower half bush Close the upper half bushing using the shaft and replace it Turn the shaft and fit the lower half bushing Fully close the half bushes and place the cover ...

Page 58: ... and install a suitable liner for the new diameter Assemble sleeve D of the new diameter and the oil recovery C Turn the screw clockwise to move the feeder body forwards CAUTION PRECAUTION bring the body of the feeder up to the stop on the tank slowly thereby eliminating the risk of damaging the traverse unit ...

Page 59: ...tion GB 5 Pag 9 13 Assemble the lower guide channels of the new diameter Choose collet fit to bar diameter and profile see BAR PUSHER GUIDES COLLET ROTARY GROUPS Manual for the choice INFORMATION contact IEMCA After Sales service for more information ...

Page 60: ...diameter Install the collet in the bar pusher and make sure that the rings are riveted in their special recesses to prevent accidental collet unscrewing from its connection Install a suitable 1st feeding carriage B for the new diameter followed by the block A Insert bar pushers into two supports Properly position bar pusher axially so that F groove matches G support ...

Page 61: ... phase of upper guides locking matching between bar pusher and B 1st feeding carriage occurs correctly CAUTION The above mentioned positioning has to be assured Therefore during set ups or maintenance operations if bar pusher is struck involuntarily it has to be correctly repositioned Press for partly close the top guides ...

Page 62: ...lied Close the top guides until the sensor D comes on By executing this operation you will cause the top guides to rest against the lower guides Tighten all the clamps H 5 3 2 Adjusting the bar selectors Properly position selectors A so that only the first bar B is found along the path followed by lifts C during their travel ...

Page 63: ...5 ADJUSTMENTS AND SETTING UP MASTER 880MP E volution GB 5 Pag 13 13 Work on knob D for adjustment ...

Page 64: ......

Page 65: ...DICATOR SIGNAL DESCRIPTION 7 6 4 BAR FEEDER SETUP 7 6 5 BARS TO BE MACHINED CHARACTERISTICS AND PREPARATION 8 6 5 1 BAR STRAIGTHNESS Measuration 10 6 6 BAR MAGAZINE LOADING 11 6 7 AUTOMATIC CYCLE START 12 6 8 BAR LOADING PROCEDURE 13 6 9 LUBRICATION OIL FLOW ADJUSTMENT 14 6 10 BAR FEEDER STOP 14 6 11 CYCLE EXECUTION MODE IN THE STEP BY STEP FUNCTION 15 ...

Page 66: ... it is possible to start automatically the bar feeder even when lathe MAN AUT signal is in Manual mode INFORMATION When Automatic mode is on the bar feeding is possible only when lathe MAN AUT signal is in Automatic mode INFORMATION Pressing Manual mode button it is possible to prevent the bar feeder automatic start by the lathe ...

Page 67: ...shings open the selector is not lit In Automatic mode if turned to 1 the half bushings close the selector is lit and open according to a preset sequence If turned to 0 the half bushings remain open during the whole working cycle the selector is not lit 4 BAR FEEDER STOP BUTTON red to stop the bar feeder and to reset Errors 5 EMERGENCY STOP BUTTON this button stops the bar feeder in an emergency si...

Page 68: ...he manual mode 7 Selects the semi automatic mode Push to select press again to unselect 8 Multifunction Selects the previous parameter Moves the cursor towards the left 9 Starts step by step movement of an operation cycle every push of the key initiates a step in the cycle 10 Lifts and lowers the bar selectors LED illuminated when selectors are at their down position 11 Opens Closes the clamps LED...

Page 69: ...release the two buttons and the key only when the movement has terminated 21 Goes to the MAIN MENU 22 Multifunction Number setting Recalls the cursor 23 Multifunction Interrupts the selection mode Resets the values held before the modifications which were not confirmed 24 Confirms the data entered 26 Multifunction Number setting Starts and turns off the oil pump push to start and push again to tur...

Page 70: ...GB 6 USE AND OPERATION MASTER 880MP E volution 6 Pag 6 15 Press and then the key release the two keys only when the movement is completed ...

Page 71: ...de C BLUE LIGHT signals that the bar feeder is carrying out the bar change 6 4 BAR FEEDER SETUP This is a list of all the stages of the bar feeder setup assuming that one wants to start it for the first time Carry out feeder set up according to the bar to be machined paragraph 5 3 Preparing the bars to be processed section 6 5 Load the bar magazine paragraph 6 6 Starting the automatic cycle sectio...

Page 72: ...l Version MAX Length mm ft MIN Length mm ft 33 3300 10 8 38 3800 12 4 MASTER 880 MP Evolution 43 4300 14 1 1000 3 2 INFORMATION Bar must not present a straightness defect above 0 5 per 1000 Please find herewith some advice to optimise the bar feeder performances Usually barstocks do not need any preliminary operations to be carried out on ends nevertheless to obtain the best results when loading t...

Page 73: ... during this phase we advise to chamfer the bar as shown in the figure If bars with front remnant ejection have to be machined we advise to chamfer the bar rear end as shown in the figure If bars have to be machined having a diameter equal to or only slightly smaller than the bar pusher diameter bar rear ends should be machine turned diameter D should be suitable for the collet size installed in t...

Page 74: ... the comparator should be interpreted as follows S max Quality 0 25 mm Good 0 25 S max 0 5 mm Mediocre 0 5 mm Problematic In order to obtain a reliable value it is necessary to repeat measurements on the whole bar length by positioning it on a series of supports at a distance of 500 mm from each other and comparing the different values between prisms INFORMATION Obviously bar straightness is propo...

Page 75: ...e the bar on itself and carry out the measurement on a bushing external to the two V supports 6 6 BAR MAGAZINE LOADING CAUTION do not manually lift loads heavier than those mentioned by the regulations in force ask for an assistant s help if needed CAUTION make use of the personal protections recommended by the regulations in force Open the top cover Position the bars against plate A and close the...

Page 76: ...switch to the position I ON Press to start the bar feeder Press to select the manual mode Carry out a BAR FEEDER ZERO SETTING in the following way press the start buttons plus INFORMATION Axes zero setting can be performed with the guides open or closed Load one bar in the guides and start the automatic cycle See section 6 8 ...

Page 77: ...m resetting Initial status the AUTOMATIC signal FROM LATHE and OPEN COLLET signal must be received from the lathe the bar feeder must be set on its MANUAL function Press and to select the SEMIAUTOMATIC function Press and hold it down until phase execution has been completed phase GUIDE FULL OPENING Press and to select the SEMIAUTOMATIC function Press phase RETURN Press phase CLAMP CLOSING Press ph...

Page 78: ... EMERGENCY STOP CAUTION if the emergency stop is enabled during the lathe machining before starting the working cycle again make sure that no dangerous condition due to the sudden stop has occurred Example if the tool was removing chip take the piece far from the lathe before starting the lathe again To stop the bar feeder in the emergency status press one of the emergency push buttons of the bar ...

Page 79: ...ON This mode can be used for many reasons as for instance to check a complete bar change cycle to check the bar feeder mechanics eccetera Procedure Press to start the bar feeder Press and to select the semiautomatic function Press the bar feeder performs the first step Press the bar feeder performs the second step and so on ...

Page 80: ... 880MP E volution GB 7 Pag 1 7 INDEX 7 1 MAINTENANCE GENERAL RULES 2 7 2 SCHEDULED MAINTENANCE 3 7 2 1 Lubricating oil Level check 4 7 2 2 Lubricating oil Change 5 7 2 3 Air filter unit Check 6 7 3 SCHEME OF THE LUBRICATION POINTS 7 ...

Page 81: ... work area which also increases operator s safety Do not use petrol or solvents which would damage the painted and transparent parts the cable sheaths etc INFORMATION oxidation can damage metal parts and electric equipment To protect the bar feeder during long periods of inactivity disconnect it from the mains let the compressed air out and cover with a piece of adequate cloth Any protection used ...

Page 82: ...out 200 500 1250 2500 Every year Periodi cally Revolving tip and collet Wear check Half bushing Wear check Oil level check Lubrication system Oil change Guides Repair and cleanness check Guide opening screw Greasing Lubrication Feed chain Tension check Guide opening belt Wear check Air filter Check Keyboard battery Replacement MASTER 880 MP Evolution PLC Battery Replacement ...

Page 83: ...r the personal protections prescribed by the applicable standards in force Wait until the bar feeder has been off for at least 6 hours Check the level through the indicator A Pour the oil directly in the tank to fill up if needed Oil characteristics C CLASS CKB 150 See paragraph 2 6 for the comparative table ...

Page 84: ...ontainers to be delivered to companies specialized in pollutant disposal and storage Remove the cover A and grid B Empty the tank with the use of an auxiliary pump or through the draining plug C Clean the tank bottom and pump suction system To load pour the oil directly in the tank and check the level through the indicator D Oil characteristics C CLASS CKB 150 amount 80 l See paragraph 2 6 for the...

Page 85: ...ondensate by valve C The filter is equipped with a control pressure switch set to a pressure of 4 5 bar remove the pressure gauge protecting glass turn the adjusting screw G anticlockwise to increase pressure or clockwise to lower it after this operation replace the pressure gauge protecting glass CAUTION should the pressure switch needle point a Pressure 0 do not absolutely turn the adjusting scr...

Page 86: ...7 BAR FEEDER MAINTENANCE MASTER 880MP E volution GB 7 Pag 7 7 7 3 SCHEME OF THE LUBRICATION POINTS Engrasar Aceitar ...

Page 87: ...8 TROUBLES CAUSES CURES MASTER 880MP E volution GB 8 Pag 1 2 INDEX 8 1 GENERAL FAULTS 2 8 2 INSERTION IN THE COLLET Faults 2 8 3 BAR FEEDING Faults 2 ...

Page 88: ...neumatic devices will not respond to controls No air Check the air system The pre feed and feed suddenly stop Motor thermal switch tripped Reset the motor overload cut out with the special push buttons 8 2 INSERTION IN THE COLLET Faults PROBLEMS CAUSES CORRECTIVE ACTION Bar fails to enter collet Collet diameter not suitable for bar diameter Change collet Excessive rag on bar rear end Trim rag befo...

Page 89: ...ENT MASTER 880MP E volution GB 9 Pag 1 5 INDEX 9 1 FEED CHAIN REPLACEMENT 2 9 2 GUIDE CHANNELS OPENING BELT Replacement 2 9 3 PLC BATTERY REPLACEMENT 3 9 4 KEYBOARD BATTERY REPLACEMENT 4 9 5 RECOMMENDED SPARE PARTS 5 ...

Page 90: ...the feed chain is a highly complex operation call IEMCA after sales service 9 2 GUIDE CHANNELS OPENING BELT Replacement Manually turn the pulley A and simultaneously pull the belt all the way out Place a new belt in the pulley B lead it into the pulley A and turn the belt until it is fully inserted ...

Page 91: ...ng message is displayed PLC battery exhausted INFORMATION when this message is displayed the battery should be replaced within one day otherwise the PLC NC Software data will be deleted Unscrew cap A and pull out battery B insert a new battery AA 3 6volts lithium type battery and make sure that it is introduced correctly then tighten the cap A ...

Page 92: ...emory to be deleted Disconnect power Screw out the six screws and remove the two half shells Remove the battery A from its housing Insert a new battery type DURACELL DL2430 DANGER WARNING danger of battery explosion if the battery is mounted with inverted poles Put the two half shells back in place and screw down the six screws Connect electric power again INFORMATION Discard spent batteries by de...

Page 93: ...requirements for a two year s period of normal use Model Name Notes Quantity Feed chain For model 33 1 Feed chain For model 38 1 Feed chain For model 43 1 Connection link 1 Sensors Bar pusher Specify diameter and length 1 Revolving tip Specify diameter 1 MASTER 880 MP Evolution Collet Specify inside and outside diameter 1 To order the parts refer to the Spare Parts Catalogue ...

Page 94: ...l 49 07621 69551 Fax 49 07621 69491 Email Mail lobers de ITALY IEMCA S p A Via Granarolo 167 I 48018 Faenza RA Tel 0546 698208 Fax 0546 698290 Email iemca igmi it SWITZERLAND Canton ticino IEMCA S p A Via Granarolo 167 I 48018 Faenza RA Tel 0546 698208 Telefax 0546 698290 Email iemca igmi it SWITZERLAND Deutschl Switzerland FRITZ NIEDERHAUSER HANDEL SERVICE AG Bahnhofstrasse 18 CH 6048 Horw Tel 41...

Page 95: ...MASTER 880 P F GUIDE CHANNELS GUIDE BARRES BAR PUSHER POUSSETTE REVOLVING TIPS EMBOUTS TOURNANTS 4 30 10 02 REL DATA ...

Page 96: ...REL DATA COD S N 302 088 GENIUS 112 GENIUS 226 GUÍA OPERATIVA DEL TECLADO PARA EL TECNICO AUTORIZADO E 1 29 05 00 227005505 ...

Page 97: ...ble for the diameter of the barstock While ordering these specify the code which is to be found in the Spare parts catalogue Consulter la section GUIDE BARRES ET POUSSET TE Tableau du fascicule sélectionné choisir les guide barres et la poussette en fonction du diamètre de la barre à usiner Pour toute commande spécifier le code indiqué dans le Catalogue des pièces détachées A A B B 302 062 GUIDE B...

Page 98: ... Guidechannel diameter Diamètredes guide barres øC mm Barpusher diameter Diamètredela poussette Colletversion D typeofcoupling Versionpince D typed accouplement øGR mm Revolvingtip diameter Diamètreembout tournant Revolvingtipcode Codeembout tournant Seesection Voirsection BOSS542 MINIBOSS325 13 10 Threaded IEMCA Fileté IEMCA 10 D71151000 003 12 12 D71151200 Withpin SCHL Avecgoupille SCHL D7115120...

Page 99: ...ion to identify the code number of the collet selected For identifying this code use the data obtained from previous consultations For example coupling diameter with revolving tip internal diameter of collet corresponding to diameter of the round section bar in millimetres for profiles of bars which do not have these characteristics consult the references found in the 001 Conversion Tables section...

Page 100: ... tip SP hole for pin The abbreviations in the drawings which are easy to interpret are not included in this list Symboles Les parties les plus importantes du texte sont mises en relief en caractères gras et sont précédées des symboles PRECAUTION indique qu il s avère nécessaire d adopter les comportements adéquats afin d éviter accidents et dommages AVERTISSEMENT il s agit d indications techniques...

Page 101: ...saire d utili ser une poussette de diamètre inférieur MASTER 880 GUIDE CHANNELS AND BAR PUSHER Table The choice of guide channels and bar pusher depends on the diameter of the barstock The bar feeder is usu ally supplied with a bar pusher whose diameter is equal to the maximum bar passage of the lathe In cer tain cases in order to work in the best possible condi tions it may also be necessary to u...

Page 102: ...specific bar diameters in the different guide channels are indicated in the table If the bar diameter is smaller by about 10 mm with re spect to the guide channel diameter vibrations and failures could arise in the bar feeder There fore in order to optimise operation the bar rota tion speed should be reduced or the guide channel diameter should be changed INFORMATION upon request also non standard...

Page 103: ...r diameter Diamètre de la poussette Collet version D type of coupling Version pince D type d accouplement øGR mm Revolving tip diameter Diamètre embout tournant Revolving tip code Code embout tournant See section Voir section MASTER 880 21 20 Threaded IEMCA Fileté IEMCA 20 D71152000 103 With pin SCHL Avec goupille SCHL D71152001 26 25 Threaded IEMCA Fileté IEMCA 25 D71152500 With pin SCHL Avec gou...

Page 104: ... 51 With pin IEMCA With screw IEMCA Threaded IEMCA OPTIONAL Avec goupille SCHL Avec vis SCHL Fileté IEMCA OPTIONAL 51 D77155100 106 57 56 56 D77155600 61 60 60 D77156000 66 65 65 D77156500 69 68 68 D77156800 71 70 70 D77157000 73 72 72 D77157200 76 75 75 D77157500 81 80 80 D77158000 86 85 85 D77158500 øB mm Guide channel diameter Diamètre des guide barres øC mm Bar pusher diameter Diamètre de la p...

Page 105: ...GR 20 25 Tableau Pour pinces à accouplement fileté IEMCA AVERTISSEMENT À partir du 01 05 2001 il sera possible de commander des Embouts tournants sans jeux axiaux et parfaitement interchangeables avec ceux qui sont indiqués sur le tableau Cette va riante a été perfectionnée pour le fonctionnement du chargeur avec avance précise Les codes pour la commande peuvent être tirés de ceux qui sont in diqu...

Page 106: ... order revolving tips without axial backlash which are perfectly interchangeable with those listed in the relevant table This version was designed for operating the bar feeder with fine feed The order code can be derived from the a m table as follows Revolving tip with fine feed type SCHL the last two digits are 11 Example D71152001 standard revolving tip Ø 30 D71152011 re volving tip Ø 30 with fi...

Page 107: ... Ring Bague 078800200 22540026 See section Voir fascicule 078 225 Ring Bague 078800180 22540009 See section Voir fascicule 078 225 See section Voir fascicule 336 Collet for tube Pince pour tube 377 078800030 mm mm inch 078800040 078800050 See section Voir fascicule 001 then puis 076 See section Voir fascicule 076 mm mm inch Collet Pince 602P See section Voir fascicule 001 then puis 602P mm inch Se...

Page 108: ...1 il sera possible de commander des Embouts tournants sans jeux axiaux et parfaitement interchangeables avec ceux qui sont indiqués sur le tableau Cette va riante a été perfectionnée pour le fonctionnement du chargeur avec avance précise Les codes pour la commande peuvent être tirés de ceux qui sont in diqués sur le tableau selon les modalités qui suivent 1 Embout tournant avec avance précise type...

Page 109: ...cule 602P mm mm inch inch mm See section Voir fascicule 601P Collet Pince 381P See section Voir fascicule 001 then puis 381P See section Voir fascicule 381P mm mm inch Collet Pince 011 See section Voir fascicule 001 then puis 011 See section Voir fascicule 011 mm mm inch 380032976 380032991 380032951 380032961 380032981 Ring Bague 078800200 22540026 See section Voir fascicule 078 225 Ring Bague 07...

Page 110: ...02 68 D77156800 68 5 60 51 202 70 D77157000 70 5 60 51 202 72 D77157200 72 5 60 51 202 75 D77157500 75 5 70 60 202 80 D77158000 80 5 70 61 202 85 D77158500 85 5 70 61 202 øGR mm Revolving tip code Code embout tournant øB mm G1 mm C mm L mm 106 2 ...

Page 111: ...2 1 01 06 01 001 CONVERSION TABLES TABLEAUX DE CONVERSION REL DATA ...

Page 112: ...REL DATA COD S N 302 088 GENIUS 112 GENIUS 226 GUÍA OPERATIVA DEL TECLADO PARA EL TECNICO AUTORIZADO E 1 29 05 00 227005505 ...

Page 113: ...0 2 10 11 54 11 3 11 12 70 12 5 12 13 85 13 5 13 15 02 14 8 14 16 16 16 15 17 32 17 2 16 18 47 18 3 17 19 62 19 5 18 20 78 20 6 19 21 93 21 8 20 23 09 22 8 21 24 24 24 22 25 40 25 2 23 26 55 26 2 24 27 71 27 5 25 28 86 28 5 26 30 02 29 8 27 31 17 31 Z Y øA mm mm mm 28 32 33 32 29 33 48 33 2 30 34 64 34 5 31 35 79 35 5 32 36 95 36 8 33 38 10 37 8 34 39 25 39 35 40 41 40 2 36 41 56 41 3 38 43 87 43 ...

Page 114: ......

Page 115: ...77 7 5 6 8 48 8 3 6 5 9 19 9 7 9 89 9 7 8 11 31 11 8 5 12 01 11 8 9 12 72 12 5 10 14 14 13 8 10 5 14 84 14 5 11 15 55 15 12 16 97 16 5 12 5 17 67 17 13 18 38 18 14 19 79 19 5 15 21 21 20 8 16 22 62 22 17 24 04 23 5 18 25 52 25 19 26 86 26 Z Y øA mm mm mm 20 28 28 27 5 22 31 10 30 5 23 32 52 32 24 33 93 33 25 35 35 34 5 26 36 76 36 27 38 17 37 5 28 39 59 38 5 30 42 42 41 5 32 45 24 44 5 34 48 07 47...

Page 116: ......

Page 117: ...12 5 31 64 1 2 14 25 9 16 9 16 16 25 41 64 5 8 18 45 64 11 16 19 75 25 32 3 4 21 75 55 64 13 16 23 5 59 64 7 8 25 25 63 64 15 16 27 25 1 5 64 1 29 1 9 64 1 1 16 30 75 1 13 64 1 1 8 32 5 1 9 32 1 3 16 34 25 1 11 32 1 1 4 36 25 1 27 64 1 5 16 38 1 1 2 øA inch mm inch 1 3 8 39 75 1 9 16 1 7 16 41 75 1 41 64 1 1 2 43 5 1 23 32 1 9 16 46 5 1 53 64 1 5 8 47 25 1 55 64 1 11 16 49 1 15 16 1 3 4 50 75 2 1 ...

Page 118: ......

Page 119: ... 11 25 29 64 11 5 15 32 12 31 64 12 5 1 2 12 75 33 64 13 25 øA inch mm 17 32 13 5 35 64 14 9 16 14 25 37 64 14 75 19 32 15 39 64 15 5 5 8 16 41 64 16 25 21 32 16 75 43 64 17 11 16 17 5 45 64 18 23 32 18 25 47 64 18 75 3 4 19 49 64 19 5 25 32 19 75 51 64 20 25 13 16 20 75 53 64 21 27 32 21 5 55 64 21 75 7 8 22 25 57 64 22 75 29 32 23 59 64 23 5 15 16 24 61 64 24 25 31 32 24 75 63 64 25 1 25 5 1 1 1...

Page 120: ......

Page 121: ... 2 37 703 1 61 912 5 62 309 4 62 706 2 63 103 1 87 312 5 87 709 4 88 106 2 88 503 1 1 2 33 64 17 32 35 64 0 5 0 515 625 0 531 25 0 546 875 12 700 0 13 096 9 13 493 8 13 890 6 38 100 0 38 496 9 38 893 8 39 290 6 63 500 0 63 896 9 64 293 8 64 690 6 88 900 0 89 296 9 89 693 8 90 090 6 9 16 37 64 19 32 39 64 0 562 5 0 578 125 0 593 75 0 609 375 14 287 5 14 684 4 15 081 2 15 478 1 39 687 5 40 084 4 40 ...

Page 122: ...REL DATA COD S N 302 088 GENIUS 112 GENIUS 226 GUÍA OPERATIVA DEL TECLADO PARA EL TECNICO AUTORIZADO E 1 29 05 00 227005505 ...

Page 123: ...3 30 10 02 011 COLLETS FOR BARS PINCES POUR BARRES REL DATA ...

Page 124: ...REL DATA COD S N 302 088 GENIUS 112 GENIUS 226 GUÍA OPERATIVA DEL TECLADO PARA EL TECNICO AUTORIZADO E 1 29 05 00 227005505 ...

Page 125: ...the USE RAN GE for completing a set of collets while working with the larger channel and coupling øF on the revolving tip is the same Note for ordering Collets with codes in bold characters are available from stock Collets with codes in italics have longer delivery ti mes øA øF M5x0 5 CH6 øF M6x0 75 CH8 øF M7x0 75 CH10 mm in øD 7 5 øD 10 øD 12 0 8 1 32 011070080 0 9 011070090 1 011070100 011100100...

Page 126: ...070390 011100390 011120390 011150390 4 5 32 011070400 01110040 011120400 011150400 011200400 4 1 011070410 011100410 011120410 011150410 011200410 4 2 011070420 011100420 011120420 011150420 011200420 4 3 011070430 011100430 011120430 011150430 011200430 4 4 11 64 011070440 011100440 011120440 011150440 011200440 4 5 011070450 011100450 011120450 011150450 011200450 4 6 011070460 011100460 0111204...

Page 127: ... 9 32 011100720 011120720 011150720 011200720 7 3 011100730 011120730 011150730 011200730 7 4 011100740 011120740 011150740 011200740 7 5 011100750 011120750 011150750 011200750 7 6 19 64 011100760 011120760 011150760 011200760 7 7 011100770 011120770 011150770 011200770 7 8 011100780 011120780 011150780 011200780 7 9 011100790 011120790 011150790 011200790 8 5 16 011100800 011120800 011150800 011...

Page 128: ...1100 11 25 7 16 011151120 011161120 011201120 11 5 011151150 011161150 011201150 11 75 13 64 011151170 011161170 011201170 12 011151200 011161200 011201200 12 25 011151220 011161220 011201220 12 5 31 64 011151250 011161250 011181250 011201250 12 75 1 2 011151270 011161270 011181270 011201270 13 011151300 011161300 011181300 011201300 13 25 011151320 011161320 011181320 011201320 13 5 011151350 011...

Page 129: ...011231750 011251750 17 75 011191770 011201770 011231770 011251770 18 45 64 011191800 011201800 011231800 011251800 18 25 011231820 011251820 18 5 011231850 011251850 18 75 011231870 011251870 19 3 4 011231900 011251900 011271900 19 25 011231920 011251920 011271920 19 5 011231950 011251950 011271950 19 75 25 32 011231970 011251970 011271970 20 011232000 011252000 011272000 20 25 011232020 011252020...

Page 130: ...00 011292500 011302500 25 25 63 64 011292520 011302520 25 5 1 011292550 011302550 25 75 011292570 011302570 26 011292600 011302600 011322600 26 25 011302620 011322620 26 5 011302650 011322650 26 75 1 1 16 011302670 011322670 27 1 5 64 011302700 011322700 27 25 011302720 011322720 27 5 011302750 011322750 27 75 011302770 011322770 28 011302800 011322800 28 25 1 1 8 011322820 28 5 011322850 28 75 01...

Page 131: ...012 077 377 COLLETS FOR TUBES PINCES POUR TUBES 3 30 10 02 REL DATA ...

Page 132: ...REL DATA COD S N 302 088 GENIUS 112 GENIUS 226 GUÍA OPERATIVA DEL TECLADO PARA EL TECNICO AUTORIZADO E 1 29 05 00 227005505 ...

Page 133: ...077240650 7 012120700 012150700 377200700 077240700 7 5 012120750 012150750 377200750 077240750 8 5 16 012120800 012150800 377200800 077240800 8 5 012120850 012150850 377200850 077240850 9 012120900 012150900 377200900 077240900 9 5 012120950 012150950 377200950 077240950 10 25 64 012151000 377201000 077241000 377291000 10 5 012151050 377201050 077241050 377291050 1 1 377 100 29 0 øD øA Bar diamet...

Page 134: ...50 17 377201700 077241700 377251700 377291700 17 5 11 16 377201750 077241750 377251750 377291750 18 45 64 377201800 077241800 377251800 377291800 18 5 077241850 377251850 377291850 19 3 4 077241900 377251900 377291900 19 5 077241950 377251950 377291950 20 077242000 377252000 377292000 20 5 077242050 377252050 377292050 21 077242100 377252100 377292100 21 5 077242150 377252150 377292150 22 07724220...

Page 135: ...23 5 59 64 377272350 077272350 24 15 16 377272400 077272400 24 5 377272450 077272450 25 377272500 077272500 377302500 25 5 1 377272550 077272550 377302550 26 077292600 377302600 26 5 077292650 377302650 27 077292700 377302500 377322700 27 5 377322750 28 377322800 28 5 1 1 8 377322850 29 377322900 377352900 30 377323000 377353000 31 377353100 32 377353200 33 377353300 1 3 ...

Page 136: ... 1 1 2 377423800 39 377423900 40 377424000 377444000 40 5 377444050 41 377444100 41 5 377444150 42 377454200 42 5 377454250 43 1 11 16 377494300 43 5 377494350 44 377494400 44 5 1 3 4 377494450 45 377494500 45 5 377494550 46 377494600 46 5 377544650 47 377544700 47 5 377544750 48 377544800 48 5 377544850 49 377544900 49 5 377544950 50 377545000 50 5 377545050 51 377545100 51 5 377545150 52 3775552...

Page 137: ...377595400 54 5 377595450 55 377595500 55 5 377595600 56 377595600 56 5 377645650 57 377645700 57 5 377645750 58 377645800 58 5 377645850 59 377645900 59 5 377646000 60 377646000 60 5 377646050 61 377646100 61 5 377686150 62 377686200 62 5 377686250 63 377686300 63 5 377686350 64 377686400 64 5 377686450 65 377686500 65 5 377686550 66 377686600 1 5 ...

Page 138: ...REL DATA COD S N 302 088 GENIUS 112 GENIUS 226 GUÍA OPERATIVA DEL TECLADO PARA EL TECNICO AUTORIZADO E 1 29 05 00 227005505 ...

Page 139: ...IDM 062 034 Ec 0 5 30 10 02 076 COLLETS FOR TUBES PINCES POUR TUBES REL DATA ...

Page 140: ...REL DATA COD S N 302 088 GENIUS 112 GENIUS 226 GUÍA OPERATIVA DEL TECLADO PARA EL TECNICO AUTORIZADO E 1 29 05 00 227005505 ...

Page 141: ...y background refer to the USE RAN GE to for complete a set of collets while working with the larger channel and coupling øF on the revolving tip is the same Note for ordering Collets with codes in bold characters are available from stock Collets with codes in italics have longer delivery ti mes øA øF M17x1 CH22 øF M17x1 CH22 mm in øD 24 øD 25 15 19 32 15 25 15 5 39 64 15 75 16 5 8 16 25 41 64 16 5...

Page 142: ...25 7 8 076272220 076292220 22 5 076272250 076292250 22 75 57 64 076272270 076292270 23 29 32 076272300 076292300 23 25 076272320 076292320 23 5 59 64 076272350 076292350 23 75 076272370 076292370 24 15 16 076272400 076302400 24 25 61 64 076272420 076302420 24 5 076272450 076302450 24 75 31 32 076272470 076302470 25 63 64 076272500 076302500 076322500 25 25 076302520 076322520 25 5 1 076302550 0763...

Page 143: ...76352950 29 75 076352970 30 076353000 30 25 1 3 16 076353020 076363020 30 5 076353050 076363050 30 75 076353070 076363070 31 076353100 076373100 076383100 31 25 076353120 076373120 076383120 31 5 076353150 076373150 076383150 31 75 1 1 4 076353170 076373170 076383170 32 076353200 076373200 076383200 32 25 076373220 076383220 32 5 076373250 076383250 32 75 076373270 076383270 33 076373330 076403300...

Page 144: ... 75 076423770 38 1 1 2 076423800 076443800 38 25 076443820 38 5 076443850 38 75 076443870 39 076453900 39 25 076453920 39 5 076453950 39 75 1 9 16 076453970 40 076454000 076464000 40 25 076454020 076464020 076484020 40 5 076454050 076464050 076484050 40 75 076454070 076464070 076484070 41 076454100 076484100 41 25 1 5 8 076454120 076484120 41 5 076454150 076484150 41 75 076454170 076484170 42 0764...

Page 145: ...504570 076524570 46 1 13 16 076504600 076524600 46 25 076524620 46 5 076524650 46 75 076524670 47 076524700 47 25 076524720 47 5 076524750 47 75 1 7 8 076524770 48 076524800 076544800 48 25 076544820 48 5 076544850 48 75 076544870 49 076544900 49 25 1 15 16 076544920 49 5 076544950 49 75 076544970 50 076555000 076565000 50 25 076565020 50 5 076565050 50 75 2 076565070 51 076565100 076575100 51 25 ...

Page 146: ...585270 53 076595300 53 25 076595320 53 5 076595350 53 75 076595370 54 2 1 8 076605400 54 25 076605420 54 5 076605450 54 75 076605470 55 076605500 55 25 076605520 55 5 2 3 16 076605550 55 75 076605570 56 076605600 076625600 56 25 076625620 56 5 076625650 56 75 076625670 57 076625700 076645700 57 25 2 1 4 076645720 57 5 076645750 57 75 076645770 58 076645800 58 25 076645820 58 5 076645850 58 75 2 5 ...

Page 147: ...3 8 076656050 076666050 60 75 076656070 076666070 61 076656100 076666100 61 25 076686120 61 5 076686150 61 75 076686170 62 2 7 16 076686200 62 25 076686220 62 5 076686250 62 75 076686270 63 076686300 63 25 076696320 63 5 2 1 2 076696350 63 75 076696370 64 076706400 64 25 076706420 64 5 076706450 64 75 076706470 65 2 9 16 076706500 65 25 076706520 65 5 076706550 65 75 076706570 66 076706600 0767266...

Page 148: ...F M 25x1 5 CH70 ø D 74 ø D 76 mm in 67 25 076746720 67 5 076746750 67 75 076746770 68 076746800 68 25 2 11 16 076746820 68 5 076746850 68 75 076746870 69 076746900 69 25 076766920 69 5 076766950 69 75 076766970 70 2 3 4 076767000 1 8 ...

Page 149: ...078 225 RINGS FOR COLLETS BAGUES POUR PINCES 1 01 06 99 REL DATA ...

Page 150: ...REL DATA COD S N 302 088 GENIUS 112 GENIUS 226 GUÍA OPERATIVA DEL TECLADO PARA EL TECNICO AUTORIZADO E 1 29 05 00 227005505 ...

Page 151: ... Table Only for 316 collet TAL øA mm øB mm øD mm øF Code ring Code bague 8 14 16 22540008 12 18 20 22540004 12 25 25 078800220 17 24 30 M17x1 22540026 17 30 35 078800200 25 30 30 M25x1 5 078800180 25 35 40 22540009 25 45 51 078800230 1 1 IDM 062 012 Ec 0 Revolving tip Embout tournant Collet Pince Ring Bague ...

Page 152: ......

Page 153: ...336 EJECTOR ÉJECTEUR 3 30 10 02 REL DATA ...

Page 154: ...REL DATA COD S N 302 088 GENIUS 112 GENIUS 226 GUÍA OPERATIVA DEL TECLADO PARA EL TECNICO AUTORIZADO E 1 29 05 00 227005505 ...

Page 155: ...3 mm øE mm L mm øD mm D1 mm Ch mm Ch1 mm N code Numero code M7x0 75 7 12 18 12 29 75 5 5 26 5 10 6 336803120 M8x1 8 12 18 15 30 75 6 5 26 5 13 10 336803150 M8x1 8 12 18 18 32 6 5 26 5 15 10 336803180 M10x1 10 15 5 26 20 44 4 8 2 38 5 17 10 336803200 M10x1 10 15 5 26 23 46 8 2 38 5 19 10 336803230 M10x1 10 15 5 26 25 47 8 2 38 5 22 12 336803250 M10x1 10 15 5 26 27 48 8 2 38 5 24 12 336803270 M10x1 ...

Page 156: ......

Page 157: ...ION the external diameter of the collet must be at least 0 5 mm less than the external di ameter of the bar pusher øE mm øD mm L mm L1 mm N code Numero code 31 10 82 5 56 5 336803310 32 14 81 55 336803320 35 18 80 5 54 5 336803350 40 18 83 57 336803400 42 18 84 58 336803420 45 21 84 58 336803450 50 23 84 58 336803500 Ejector Éjecteur CH Double ended fork wrench DIN 3110 CH Clé à fourche double DIN...

Page 158: ......

Page 159: ...381P COLLETS FOR BARS PINCES POUR BARRES 4 30 10 02 REL DATA ...

Page 160: ...REL DATA COD S N 302 088 GENIUS 112 GENIUS 226 GUÍA OPERATIVA DEL TECLADO PARA EL TECNICO AUTORIZADO E 1 29 05 00 227005505 ...

Page 161: ...for consultation The Codes on a grey background refer to the USE RAN GE to for complete a set of collets while working with the larger channel and coupling øF on the revolving tip is the same Note for ordering Collets with codes in bold characters are available from stock Collets with codes in italics have longer delivery ti mes øA øF ø20 G6 øF ø20 G6 øF ø20 G6 øF ø20 G6 mm in øD 40 øD 42 øD 44 øD...

Page 162: ...381P32127 13 381P32130 13 25 33 64 381P32132 13 5 17 32 381P32135 13 75 381P32137 14 35 64 381P32140 14 25 9 16 381P32142 14 5 381P32145 14 75 37 64 381P32147 15 19 32 381P32150 15 25 381P32152 15 5 39 64 381P32155 15 75 381P32157 16 5 8 381P32160 16 25 41 64 381P32162 16 5 381P32165 16 75 21 32 381P32167 17 43 64 381P32170 17 25 381P32172 17 5 11 16 381P32175 17 75 381P32177 18 45 64 381P32180 18...

Page 163: ...12 21 5 27 32 381P32215 21 75 55 64 381P32217 22 381P32220 22 25 7 8 381P32222 22 5 381P32225 22 75 57 64 381P32227 23 29 32 381P32230 23 25 381P32232 23 5 59 64 381P32235 23 75 381P32237 24 15 16 381P32240 24 25 61 64 381P32242 24 5 381P32245 24 75 31 32 381P32247 25 63 64 381P32250 25 25 381P32252 25 5 1 381P32255 25 75 381P32257 26 381P32260 26 25 381P32262 26 5 381P32265 26 75 381P32267 27 1 1...

Page 164: ...5297 381P37297 30 381P35300 381P37300 381P40300 30 25 1 3 16 381P35302 381P37302 381P40302 30 5 381P35305 381P37305 381P40305 30 75 381P35307 381P37307 381P40307 31 381P35310 381P37310 381P40310 31 25 381P35312 381P37312 381P40312 31 5 381P35315 381P37315 381P40315 31 75 1 1 4 381P35317 381P37317 381P40317 32 381P35320 381P37320 381P40320 32 25 381P37322 381P40322 32 5 381P37325 381P40325 32 75 38...

Page 165: ... 5 381P42375 37 75 381P42377 38 1 1 2 381P42380 381P44380 38 25 381P42382 381P44382 38 5 381P42385 381P44385 38 75 381P42387 381P44387 39 381P42390 381P45390 39 25 381P45392 39 5 381P45395 39 75 1 9 16 381P45397 40 381P45400 40 25 381P45402 40 5 381P45405 40 75 381P45407 41 381P45410 41 25 381P45412 41 5 381P45415 41 75 381P45417 42 381P45420 øA øF ø20 G6 øF ø20 G6 øF ø20 G6 øF ø20 G6 mm in øD 40 ...

Page 166: ... 381P48425 42 75 381P48427 43 1 11 16 381P49430 43 25 381P49432 43 5 381P49435 43 75 381P49437 44 381P50440 44 25 381P50442 44 5 1 3 4 381P50445 44 75 381P50447 45 381P51450 381P52450 45 25 381P51452 381P52452 45 5 381P51455 381P52455 45 75 381P51457 381P52457 46 1 13 16 381P51460 381P52460 46 25 381P51462 381P52462 46 5 381P51465 381P52465 46 75 381P51467 381P52467 47 381P51470 381P52470 47 25 38...

Page 167: ...0 50 25 381P56502 50 5 381P56505 50 75 2 381P56507 51 381P56510 381P58510 51 25 381P56512 381P58512 51 5 381P56515 381P58515 51 75 381P56517 381P58517 52 381P56520 381P58520 52 25 381P58522 52 5 2 1 16 381P58525 52 75 381P58527 53 381P59530 53 25 381P59532 53 5 381P59535 53 75 381P59537 54 2 1 8 381P60540 54 25 381P60542 54 5 381P60545 54 75 381P60547 55 381P60550 55 25 381P60552 55 5 2 3 16 381P6...

Page 168: ...64577 58 381P64580 58 25 381P64582 58 5 381P64585 58 75 2 5 16 381P64587 59 381P65590 59 25 381P65592 59 5 381P65595 59 75 381P65597 60 381P65600 381P66600 60 25 381P65602 381P66602 60 5 2 3 8 381P65605 381P66605 60 75 381P65607 381P66607 61 381P65610 381P66610 61 25 381P68612 61 5 381P68615 61 75 381P68617 62 2 7 16 381P68620 62 25 381P68622 62 5 381P68625 62 75 381P68627 63 381P68630 63 25 381P6...

Page 169: ...2657 66 381P72660 66 25 381P72662 66 5 381P72665 66 75 2 5 8 381P72667 67 381P72670 67 25 381P74672 67 5 381P74675 67 75 381P74677 68 381P74680 68 25 2 11 16 381P74682 68 5 381P74685 68 75 381P74687 69 381P74690 381P76690 69 25 381P74692 381P76692 69 5 381P75695 381P76695 69 75 381P74697 381P76697 70 2 3 4 381P75700 381P76700 70 25 381P78702 70 5 381P78705 70 75 381P78707 71 381P78710 71 25 381P78...

Page 170: ...5 381P85742 74 5 2 15 16 381P80745 381P85745 74 75 381P85747 75 381P80750 381P85750 75 25 381P85752 75 5 381P85755 75 75 381P85757 76 381P85760 76 25 3 381P85762 76 5 381P85765 76 75 381P85767 77 381P85770 77 25 381P85772 77 5 381P85775 77 75 381P85777 78 381P85780 78 25 381P85782 78 5 381P85785 78 75 381P85787 79 381P85790 79 25 381P85792 79 5 381P85795 79 75 381P85797 80 381P85800 1 10 ...

Page 171: ...381P 011 381P 021 EJECTOR ÉJECTEUR 2 30 10 02 REL DATA IDM 062 073 Ec 0 ...

Page 172: ...REL DATA COD S N 302 088 GENIUS 112 GENIUS 226 GUÍA OPERATIVA DEL TECLADO PARA EL TECNICO AUTORIZADO E 1 29 05 00 227005505 ...

Page 173: ...the collet must be at least 0 5 mm less than the external di ameter of the bar pusher øE mm L mm øS mm øD mm N code Numero code 51 52 5 50 25 381P51011 56 52 5 55 30 381P56011 60 52 5 59 34 381P60011 65 52 5 64 39 381P65011 68 52 5 67 42 381P68011 70 52 5 69 44 381P70011 72 52 5 71 46 381P72011 75 52 5 74 50 381P75011 80 52 5 79 55 381P80011 85 52 5 84 60 381P85011 1 1 Ejector Éjecteur CH4 Hexagon...

Page 174: ......

Page 175: ...ABLE CAUTION the external diameter of the collet must be at least 0 5 mm less than the external di ameter of the bar pusher øE mm øD mm L mm N code Numero code 30 12 69 381P30021 31 13 70 381P31021 32 14 71 381P32021 35 18 69 381P35021 37 18 70 381P37021 40 18 71 5 381P40021 42 18 72 5 381P42021 45 21 72 5 381P45021 51 25 73 5 381P51021 Ejector Éjecteur CH4 Hexagonal T male wrench DIN911 CH4 Clè m...

Page 176: ......

Page 177: ...386P COLLETS FOR TUBES PINCES POUR TUBES 4 30 10 02 REL DATA IDM 062 068 Ec 0 ...

Page 178: ...REL DATA COD S N 302 088 GENIUS 112 GENIUS 226 GUÍA OPERATIVA DEL TECLADO PARA EL TECNICO AUTORIZADO E 1 29 05 00 227005505 ...

Page 179: ...f the bar pusher Note for consultation The Codes on a grey background refer to the USE RAN GE to for complete a set of collets while working with the larger channel and coupling øF on the revolving tip is the same Note for ordering Collets with codes in bold characters are available from stock Collets with codes in italics have longer delivery ti mes øA øF 20G6 øA øF 20G6 øA øF 20G6 mm in øD 40 mm...

Page 180: ...86P44385 38 75 386P44387 39 386P44390 39 25 386P44392 39 5 386P44395 39 75 386P44397 40 386P44400 40 25 386P45402 40 5 386P45405 40 75 386P45407 41 386P45410 41 25 386P45412 41 5 386P45415 41 75 386P45417 42 386P45420 42 25 386P49422 42 5 386P49425 42 75 386P49427 43 386P49430 43 25 386P49432 43 5 386P49435 43 75 386P49437 44 386P49440 44 25 386P49442 44 5 386P49445 44 75 386P49447 45 386P49450 45...

Page 181: ...86P56505 50 75 386P56507 51 386P56510 51 25 386P56512 51 5 386P56515 51 75 386P56517 52 386P56520 52 25 386P56522 52 5 386P59525 52 75 386P59527 53 386P59530 53 25 386P59532 53 5 386P59535 53 75 386P59537 54 386P59540 54 25 386P59542 54 5 386P59545 54 75 386P59547 55 386P60550 55 25 386P60552 55 5 386P60555 55 75 386P60557 56 386P60560 56 25 386P60562 56 5 386P60565 56 75 386P60567 57 386P64570 57...

Page 182: ...6P68620 62 25 386P68622 62 5 386P68625 62 75 386P68627 63 386P68630 63 25 386P68632 63 5 386P68635 63 75 386P68637 64 386P70640 64 25 386P70642 64 5 386P70645 64 75 386P70647 65 386P70650 65 25 386P70652 65 5 386P70655 65 75 386P70657 66 386P71660 66 25 386P71662 66 5 386P71665 66 75 386P71667 67 386P75670 67 25 386P75672 67 5 386P75675 67 75 386P75677 68 386P75680 68 25 386P75682 68 5 386P75685 6...

Page 183: ...5 71 75 386P80717 72 386P80720 72 25 386P80722 72 5 386P80725 72 75 386P80727 73 386P80730 73 25 386P80732 73 5 386P80735 73 75 386P80737 74 386P80740 74 25 386P85742 74 5 386P85745 74 75 386P85747 75 386P85750 75 25 386P85752 75 5 386P85755 75 75 386P85757 76 386P85760 76 25 76 5 76 75 77 77 25 77 5 77 75 78 78 25 78 5 78 75 79 79 25 79 5 79 75 80 1 5 ...

Page 184: ...386P 302 062 ...

Page 185: ...601P UNILOCK COLLETS FOR BARS PINCES UNILOCK POUR CARRÉES 1 1 01 06 01 REL DATA ...

Page 186: ...REL DATA COD S N 302 088 GENIUS 112 GENIUS 226 GUÍA OPERATIVA DEL TECLADO PARA EL TECNICO AUTORIZADO E 1 29 05 00 227005505 ...

Page 187: ... 5 øF ø8 G6 øF ø11 G6 øF ø14 G6 øF ø20 G6 mm mm mm øD 7 5 øD 12 øD 18 øD 21 øD 25 3 4 24 3 8 601P08038 4 5 65 5 1 601P12051 5 7 07 6 6 601P12066 6 8 48 8 601P12080 601P18080 7 9 90 9 2 601P18092 601P21092 8 11 31 10 3 601P18103 601P21103 9 12 73 11 7 601P18117 601P21117 10 14 14 13 1 601P18131 601P21131 601P25131 11 15 55 14 5 601P21145 601P25145 12 16 97 15 601P21150 601P25150 0 1 0 1 1 IDM 062 0...

Page 188: ... 29 øD 32 øD 36 13 18 38 17 4 601P25174 14 19 80 18 8 601P25188 15 21 21 20 2 601P25202 16 22 62 21 6 601P29216 17 24 04 23 601P29230 18 25 45 24 5 601P32245 19 26 87 25 9 601P32259 20 28 28 27 3 601P32273 21 29 69 28 7 601P36287 22 31 11 30 1 601P36301 23 32 52 31 5 601P36315 0 1 0 1 2 ...

Page 189: ...RAN GE to for complete a set of collets while working with the larger channel and coupling øF on the revolving tip is the same Note for ordering Collets with codes in bold characters are available from stock Collets with codes in italics have longer delivery ti mes S E E SX1 154 øA øF M5 x0 5 øF ø8 G6 øF ø11 G6 øF ø14 G6 øF ø20 G6 mm in mm mm øD 7 5 øD 12 øD 18 øD 21 øD 25 3 3 46 3 1 601P08031 1 8...

Page 190: ...601P25173 16 18 46 17 5 601P25175 17 19 62 18 6 601P25186 11 16 20 15 19 2 601P25192 601P29192 18 20 77 19 8 601P25198 601P29198 19 3 4 21 93 21 601P29210 20 23 08 22 1 601P29221 13 16 23 81 22 8 601P29228 21 24 24 23 2 601P29232 601P32232 22 25 39 24 4 601P32244 7 8 25 65 24 7 601P32247 23 26 54 25 5 601P32255 15 16 27 48 26 5 601P32265 24 27 7 26 7 601P32267 601P36267 25 28 85 27 9 601P36279 1 2...

Page 191: ...602P COLLETS FOR BARS PINCES POUR BARRES 3 01 12 01 REL DATA ...

Page 192: ...REL DATA COD S N 302 088 GENIUS 112 GENIUS 226 GUÍA OPERATIVA DEL TECLADO PARA EL TECNICO AUTORIZADO E 1 29 05 00 227005505 ...

Page 193: ...e DM 062 028 Ec 0 602P 602P COLLETS FOR BARS Table CAUTION the external diameter of the collet must be at least 0 5 mm less than the external di ameter of the bar pusher Note for consultation The Codes on a grey background refer to the USE RAN GE to for complete a set of collets while working with the larger channel and coupling øF on the revolving tip is the same Note for ordering Collets with co...

Page 194: ...9 32 602P12072 602P15072 7 3 602P12073 602P15073 7 4 602P12074 602P15074 7 5 602P12075 602P15075 7 6 19 64 602P12076 602P15076 7 7 602P12077 602P15077 7 8 602P12078 602P15078 7 9 602P12079 602P15079 8 5 16 602P12080 602P15080 602P20080 602P25080 8 1 602P12081 602P15081 602P20081 602P25081 8 2 602P12082 602P15082 602P20082 602P25082 8 3 602P12083 602P15083 602P20083 602P25083 8 4 21 64 602P12084 60...

Page 195: ...08 10 9 602P15109 602P20109 602P25109 11 602P15110 602P16110 602P20110 602P25110 11 25 7 16 602P15112 602P16112 602P20112 602P25112 11 5 29 64 602P15115 602P16115 602P20115 602P25115 11 75 602P15117 602P16117 602P20117 602P25117 12 15 32 602P15120 602P16120 602P20120 602P25120 12 25 602P15122 602P16122 602P20122 602P25122 12 5 31 64 602P15125 602P16125 602P18125 602P20125 602P25125 12 75 1 2 602P1...

Page 196: ...175 602P21175 602P23175 602P25175 17 75 602P20177 602P21177 602P23177 602P25177 18 45 64 602P20180 602P21180 602P23180 602P25180 18 25 23 32 602P21182 602P23182 602P25182 18 5 602P21185 602P23185 602P25185 18 75 47 64 602P21187 602P23187 602P25187 19 3 4 602P21190 602P23190 602P25190 19 25 602P23192 602P25192 19 5 49 64 602P23195 602P25195 19 75 25 32 602P23197 602P25197 20 602P23200 602P25200 20 ...

Page 197: ...02P27240 602P29240 24 25 61 64 602P27242 602P29242 24 5 602P27245 602P29245 24 75 31 32 602P27247 602P29247 25 63 64 602P27250 602P29250 602P32250 25 25 602P29252 602P32252 25 5 1 602P29255 602P32255 25 75 602P29257 602P32257 26 602P29260 602P32260 26 25 602P29262 602P32262 26 5 602P29265 602P32265 26 75 602P29267 602P32267 27 1 1 16 602P29270 602P32270 602P35270 27 25 602P32272 602P35272 27 5 602...

Page 198: ...6312 602P42312 31 5 602P35315 602P36315 602P42315 31 75 1 1 4 602P35317 602P36317 602P42317 32 602P35320 602P36320 602P42320 32 25 602P36322 602P42322 32 5 602P36325 602P42325 32 75 602P36327 602P42327 33 602P36330 602P42330 33 25 1 5 16 602P36332 602P42332 33 5 602P36335 602P42335 33 75 602P36337 602P42337 34 602P36340 602P42340 34 25 602P42342 34 5 602P42345 34 75 602P42347 35 1 3 8 602P42350 35...

Page 199: ...0 40 25 602P45402 602P51402 40 5 602P45405 602P51405 40 75 602P45407 602P51407 41 602P45410 602P51410 41 25 602P45412 602P51412 41 5 602P45415 602P51415 41 75 602P45417 602P51417 42 602P45420 602P51420 42 25 602P51422 42 5 602P51425 42 75 602P51427 43 1 11 16 602P51430 43 25 602P51432 43 5 602P51435 43 75 602P51437 44 602P51440 44 25 602P51442 44 5 602P51445 44 75 602P51447 45 602P51450 45 25 602P...

Page 200: ......

Page 201: ...602P 011 EJECTOR ÉJECTEUR 1 01 06 00 REL DATA IDM 062 076 Ec 0 ...

Page 202: ...REL DATA COD S N 302 088 GENIUS 112 GENIUS 226 GUÍA OPERATIVA DEL TECLADO PARA EL TECNICO AUTORIZADO E 1 29 05 00 227005505 ...

Page 203: ...S Ø13 28 TABLE CAUTION the external diameter of the collet must be at least 0 5 mm less than the external di ameter of the bar pusher øE mm øF mm øD mm øL mm N code Numero code 12 8 8 24 602P12011 15 11 11 26 602P15011 16 11 12 26 602P16011 18 11 12 27 5 602P18011 19 11 12 28 602P19011 20 14 12 47 5 602P20011 23 14 12 49 602P23011 25 20 12 50 5 602P25011 27 20 12 51 5 602P27011 1 1 Ejector Éjecteu...

Page 204: ...REL DATA COD S N 302 088 GENIUS 112 GENIUS 226 GUÍA OPERATIVA DEL TECLADO PARA EL TECNICO AUTORIZADO E 1 29 05 00 227005505 ...

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IEMCA MASTER 880 MP E-volution, Manual For Use And Maintenance

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