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7

2 - APPLICATIONS 

2.6           SAFETY

The 

ADI

 disinfection system is technically advanced and for correct installation, proper operation, correct 

use and maintenance, the staff in charge needs to be responsible and observe the following safety and 

behavior rules:.

- DO NOT run the pump without water or circulate liquids with sand and other solid particles that affect the

efficiency of the system. If necessary, install auxiliary filters in the water supply circuit.

The electrical system to which the appliance is connected MUST be made in accordance with the laws in 

force in the country of installation.

We RECOMMEND the presence of a differential thermal magnetic circuit breaker, with sensitivity equal to 

30mA, upstream of the power socket or in the system.

- DO NOT use extension cords and / or flying pins.

The integrity and insulation of the electrical cable must be checked as well as the equipment as the work

environment is forcibly exposed to water and humidity which preclude the natural insulation conditions of

the system.

- DO NOT use the appliance if damage or deterioration is found to it; disconnect the machine from the 

mains and contact an authorized service center.

- You MUST comply with the regulations imposed by the Fire Brigade or by the bodies in charge of the 

installation site.

- DO NOT touch the plug with wet hands or feet! Avoid accidental ignition.

- You MUST set the switch to OFF before inserting or removing the plug from the socket.

- DO NOT pull on the cable to pull out the plug.

- DO NOT install the machine near flammable products (pay attention to environments with particles su-

spended in the air: plastic materials, resins, acids, inks, etc.).

- DO NOT use paints, acids, solvents, oily or very thick liquids, etc.

The machine MUST be used by a properly trained operator.

- NEVER leave the machine unattended, especially in the presence of children. Once turned on and able to

work, the machine must be supervised by the operator.

- DO NOT use the machine in the presence of unauthorized persons without protective clothing.

The machine MUST be used with chemicals recommended by the manufacturer. The use of chemicals 

otherthan those specified can compromise the safety of the machine. 

It is strictly forbidden to cross the disinfection arch while it is running.

If the system is set up (for installation, see paragraph 5) outside,

- MUST take the appropriate precautions (roofs, etc.) against weather phenomena (rain, snow, etc.) that 

couldcompromise its functionality.

2.7       SYMBOLS

In this manual the symbols depicted describe important functions of the machine for the installation, and 

for the use and disposal. For correct and safe use of the machine the operator must read carefully all parts 

of this manual paying special attention to the warning symbols and manufacturer’s plate.

PAY ATTENTION TO SAFETY IN THE WORKPLACE!

FOLLOW THE INSTRUCTIONS DISPLAYED ON THE WARNING SIGNS. FAILURE TO DO SO MAY CAUSE SEVERE

INJURY OR ENDANGER PERSONAL SAFETY. ENSURE THAT THE SIGNS ARE PRESENT AND LEGIBLE.

Summary of Contents for Adi

Page 1: ...machine it is compul sory that the installer and users read and understand all of the information in this manual This manual is an integral part of the machine it must always be available during the normal operation of the machine and it is impe rative that it is retained for future reference until the disposal of the machine ...

Page 2: ...2 CONGRATULATIONS ON CHOOSING ONE OF OUR PRODUCTS THE RESULT OF TECHNOLOGICAL EXPERIENCE AND CONTINUOUS RESEARCH GOOD JOB ...

Page 3: ...Data and technical characteristics 4 1 Tecnical data 11 5 Unpacking and installation 12 6 Cleaning 6 1 Cleaning and disinfection 22 6 2 Reinstallation and reuse 22 6 3 Demolition and disposal 23 7 Operation and use 7 1 Description of the operation 25 7 2 Intended use 25 7 3 Operating limits and environmental limits 25 7 4 Positioning of the operator and dangerous areas 25 7 5 Safety equipment for ...

Page 4: ...st comply with the safety standards in force in the country of installation in addition to the rules dictated by common sense The machine must not be used if any defects or deteriorations are found that could compromise its origi nal safety The installer the user or the maintenance technician have the obligation to report any anoma lies to the manufacturer The machine is built for specific applica...

Page 5: ... IS CONFIDENTIAL NO PART OF THIS MANUAL CAN BE REPRODUCED AND DISTRIBUTED EITHER IN PART OR COMPLETE BY ANY MEANS OF REPRODUCTION PHOTOCOPIES MICROFILM OR OTHER WITHOUT WRITTEN AUTHORIZATION FROM IDROBASE GROUP SRL 2 2 MACHINE IDENTIFICATION The machine is distinguished by a manufacturer s plate Idrobase Group S r l 35010 Borgoricco PD ITALY Via dell Industria 25 Tel 39 049 9335903 r a Fax 39 049 ...

Page 6: ... the instruction manual and any situations that do not depend on machine standards and operation or on electrical and equipment use The warranty is invalidated if the equipment is repaired or tampered with by unauthorized third parties The equipment shall not be replaced nor the warranty extended after it has been repaired for faults The warranty does not cover cleaning the working parts or replac...

Page 7: ...F before inserting or removing the plug from the socket DO NOT pull on the cable to pull out the plug DO NOT install the machine near flammable products pay attention to environments with particles su spended in the air plastic materials resins acids inks etc DO NOT use paints acids solvents oily or very thick liquids etc The machine MUST be used by a properly trained operator NEVER leave the mach...

Page 8: ...OW THE RIGHT PROCEDURES FOR THE COR RECT MAINTENANCE AND USE OF THE MACHINE WARNING THE CAUTION INDICATES SPECIAL PROCEDURES THAT IF NOT OBSERVED CAN CAUSE DAMAGE TO PERSONS OR PROPERTY WARNING MAINTENANCE OR REPAIRS MUST NEVER BE CARRIED OUT WHILE THE MACHINE IS LIVE SWITCHED ON ALWAYS DISCONNECT FROM THE ELECTRICAL SUPPLY BEFORE CARRYING OUT REPAIRS OR RE MOVING THE COVER CAUTION AVOID EXPOSING ...

Page 9: ... manufacturer in order to replace them THE MANUFACTURER IS RELIEVED FROM ANY LIABILITY IN THE EVENT OF INCIDENTS OR BREAKS DUE TO FAILURE TO COMPLY WITH THE WARNINGS IN THE EVENT OF LOSS OF THIS BOOKLET OR MISUNDERSTANDINGS CONTACT THE DEALER IM MEDIATELY THE LABEL SHOWING THE METHODS OF USE AND RESTRICTIONS MUST NEVER BE REMOVED FROM THE PLACE IN WHICH IT IS LOCATED ...

Page 10: ...y and sanitation At the passage the system starts automatically and the person who passes between the two half arches is af fected by spraying from head to toe without being wet 3 2 COMPOSITION As shown below it is composed of 1 half arc 2 fixing plate 3 pumping module 4 switchboard timer and photocell control 5 Drafting kit 6 50 L tank 7 tube kit 8 photocell kit with 9m cable 9 plastic platform 1...

Page 11: ... The table below shows the models and characteristics of the machine Code Model No nozzle Max pression bar Drop size Flow rate L min Power KW Wight Kg ZX 2198 ADI 26 60 10 mcr 1 0 200W 220V 50Hz 40 DIMENSIONS L mm W mm H mm MISTING LINE 2000 450 2900 H L W ...

Page 12: ...lations in force After unpacking the machine make sure that the system is intact and complete with any required accessories 5 2 INACTIVITY During periods of machine inactivity machine in use or new machine still packed keep it in a flat clean and dry place with a temperature of not less than 5 C and more than 40 C WARNING THE APPLIANCE CAN STAND THE FROST DO NOT ALLOW TO STAND IN HARSH ENVIRONMENT...

Page 13: ...a differential magne tothermic switch WARNING DO NOT TOUCH THE ELECTRIC PLUG WITH WET HANDS AND FEET 5 4 TRASPORT The machine is placed on a wooden pallet and covered with a cardboard wrapper held in place by plastic straps and staples The machine is generally transported by truck Unloading from the truck is carried out by forklifts with appropriate brackets or manually respecting the current safe...

Page 14: ...y a differential switch circuit breaker and relative earth connection A Switch general CURRENT ELECTRIC 5 8 PUMPING MODULE INSTALLATION 1 Place the pumping module C in a well ventilated and sufficiently spacious place positioning it on the floor on the basis of the standards in force taking care to prevent unauthorized persons from accessing it 2 Connect the water supply kit draft B to the pumping...

Page 15: ... sensor active 4 To turn off the system act on the control panel of the pumping module by pressing the ON OFF switch OUTPUT AP SLIP LOCK connection 3 8 pipe ARC LINE WARNINGS The system performed for 10 seconds after activation The system is equipped with a tank level monitoring system In case of lack of product the pump stops automatically D ON C E Prog Descrizione 1 FRAME 2 WATER SUPPLY KIT 3 AP...

Page 16: ...he control panel 4 Occlude the photocells in order to keep the system running 5 Operate the system until the system has been emptied of all air present in the circuit 6 Stop the plant 7 Refit the nozzles A 8 Remove the occlusion from the photocells 9 Check the correct nebulization FIRST START INSTRUCTIONS A A 5 UNPACKING AND INSTALLATION ...

Page 17: ...DITION 00 00 0000 00 00 0000 02 00 00 0000 03 00 00 0000 Errore Nessun riferimento Peso 65 330 83 65 65 65 A A SEZIONE A A 302 16 60 60 61 08 57 16 322 99 57 16 61 08 56 08 294 32 56 08 559 48 406 49 5 IT 1550 Lamiera supporto arco palm nebulizzatrice AISI 304 Image of the photocell kit for a correct installation see page 18 B SALDATURA SU DUE LATI CONTINUOS BUTT WELDS SALDATURE CONTINUE DI TESTA ...

Page 18: ...UNI 6954 3 9x25 Mounting Setupthefasteningbase plate fitthescrewsandtightenthen by using the supplied nuts and washers Extracttheperforatedbracesbyusingascrewdriverorpliers Set up a framework box that is larger than the fastening base plate and fit it into the foundation pit Fill the framework box with cement Sink the braces into the cement beingcarefulthatthecable threadingcorrugatedtube fits thr...

Page 19: ...on viene rispettato l allineamento delle due fotocellule emittente e ricevente l impianto non viene arrestato dopo 10 secondi ma lavora in modalità continua Make sure that the photocells are aligned If the alignment of the two photocells transmitter and receiver is not respected the system is not stopped after 10 seconds but works in continuous mode emittente issuer ricevente receiving allineament...

Page 20: ...ion as indicated by the arrow Arch support assembly instructions 3 Check the fastening of the screws befo re positioning the arch vertically Finally proceed with the connection of the polyamide tube according to the diagram on page 19 2 Make sure that the screws are positio ned correctly in the respective slots as shown in the figure 5 UNPACKING AND INSTALLATION ...

Page 21: ...es A A1 on the anchor base B B1 3 Connect the arc to the pumping module C with the polyamide tube kit detail 1 4 Position the photocell kit D and connect the connector E 5 Place the 2 plastic platforms with L 2 m on the passages F F1 A A1 B B1 C D E F F1 1 Detail 1 polyamide pipe connections 30 cm 170 cm left arc right arc pipe connected to the pumping module T fitting ...

Page 22: ... 6 2 REINSTALLATION AND REUSE To reuse the system after a period of inactivity carry out the operations described in chapter 5 UNPACKING AND INSTALLATION FIRST START INSTRUCTIONS IMPORTANT The use of the ADI system requires the user to rinse at the end of the use by following the following mandatory operations For any repairs contact the manufacturer Exploded drawing moto pump For specific precaut...

Page 23: ...the high pressure pump It is recommended that all parts which could be dangerous are rendered safe removing all of the electrical components while conforming to current legislation regarding the scrapping of these materials The various components should be brought to the appropriate recycling centres WARNING THE DISPOSAL OF THE MACHINE MUST BE CARRIED OUT ACCORDING TO THE LAWS OF THE COUNTRY IN WH...

Page 24: ...of this manual and for more information contact the dealer or the manufacturer In this way tube and pump breakages are avoided allowing the system to operate even in cold tempe ratures 7 4 POSITIONING OF THE OPERATOR AND DANGEROUS AREAS WARNING THE PLANT CANNOT BE USED IN ENVIRONMENTS WITH EXPLOSIVE DUST PRESENT IN THE ENVI RONMENT IN WHICH IT OPERATES IT CANNOT BE USED TO DISTRIBUTE TOXIC CHEMICA...

Page 25: ...em and training it in accordance with the provisions of this manual WARNING USE OF THE SYSTEM MUST BE PERFORMED EXCLUSIVELY BY A PREPARED OPERATOR WHO ACTIVA TES IN COMPLIANCE WITH THE INSTRUCTIONS GIVEN IN THIS MANUAL AND OR IN THE MANUAL OF THE CONTROL DEVICE WE DISCLAIM ALL LIABILITY FOR ANY IMPROPER USE OF THE MACHINE NOT PROVIDED FOR IN THIS MANUAL WARNING THE MANUFACTURER DOES NOT ACCEPT ANY...

Page 26: ...ROPERLY TRAINED IN ITS USE AND THAT THEY HAVE READ THIS MANUAL AND FULLY UN DERSTOOD THE INSTRUCTIONS FOR USE AND THE SAFETY REGULATIONS USE WITH CHEMICAL PRODUCTS The plant was designed for use with chemical products recommended by the manufacturer The use of non recommended chemicals can adversely affect the safety and correct operation of the machine WARNING AFTER THE USE OF DETERGENTS OR DISIN...

Page 27: ...HSTAND VERY COLD TEMPERATURES DO NOT LEAVE THE MACHINE IN AN ENVIRONMENT WHERE THE TEMPERATURE IS LESS THAN 5 C IF THE MACHINE IS STORED IN A COLD ENVIRONMENT WITH TEMPERATURES BELOW 5 C FIRST OBSERVE THE MACHINE STOP PROCEDURE CAREFULLY AND ONLY AFTER CONSULTING A QUALI FIED TECHNICIAN CAN ANTI FREEZE BE USED UNSUITABLE FROST CAN DAMAGE THE PUMP SEALS FAILURE TO OBSERVE THESE SIMPLE PRECAU TIONS ...

Page 28: ... lubricating oil from the high pressure pump It is recommended to make harmless those parts that may be sources of danger removing all the electrical part and the components following the current disposal laws for scrapping bringing the various details to the appropriate collection centers WARNING DISPOSAL OF THE MACHINE MUST BE PERFORMED ACCORDING TO THE LAW OF THE COUNTRY IN WHICH THE MACHINE IS...

Page 29: ... the European Parliament and of the Council of 17 May 2006 on machinery Directive 2006 95 EC of the European Parliament and of the Council of 12 December 2006 on the harmonisation of the laws of Member States relating to electrical equipment designed for use within certain voltage limits Directive 2000 14 CE of the European Parliament and of the Council of 8 May 2000 on the approximation of Member...

Page 30: ...30 NOTES ...

Page 31: ...31 NOTES ...

Page 32: ...change bodies details accessories supplies for further improvement or for any other manufacturing and or commercial function greater safety The instructions drawings tables and all that is contained in the following are technical in nature and reserved and can not be communicated to third parties without written authorization from MANUFACTURER that is its sole owner In case of dispute the valid ju...

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