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Installation and Safety Manual

Evolution 8000 Series Satellite Router

Router Products

Models e8350 & iCONNEX e800

February 11, 2009

Summary of Contents for Evolution 8000 Series

Page 1: ...Installation and Safety Manual Evolution 8000 Series Satellite Router TM Router Products Models e8350 iCONNEX e800 February 11 2009...

Page 2: ...ents information and recommendations in this document are believed to be accurate but are presented without warranty of any kind express or implied Users must take full responsibility for their applic...

Page 3: ...laimer of Warranty xiv Getting Help xiv 1 Introduction 2 Safety Information 2 1 Installation Guidelines 3 2 2 Electrical Safety 5 2 3 Physical and Environmental Considerations 5 2 4 Operational and Ma...

Page 4: ...0 Satellite Router Rear Panel 22 4 5 Preparing the Coax Cables 26 4 5 1 Console Port Cable Specifications and Pinout 31 4 5 2 Ethernet Port Cable Specifications and Pinouts 34 4 6 Connecting AC Power...

Page 5: ...5 6 2 3 Handshake Signals 56 6 2 4 GPS Information 56 6 3 Configuring a Mobile Remote 57 6 4 Monitoring a Mobile Remote 57 A Warnings for the e8350 Satellite Router 59 A 1 Danger Warning Symbol 59 A 2...

Page 6: ...Foil in the Braid 29 Figure 12 Folding the Braid 29 Figure 13 Attaching the RG 11 Connector 30 Figure 14 Crimp Area for F Type Plugs 30 Figure 15 Proper Center Connector Length and Crimping Technique...

Page 7: ...Pin Assignments 23 Table 11 RS 232 Serial Connector Pin Assignments 25 Table 12 Coax Trim Dimensions 28 Table 13 RJ 45 to DB 9 Pinouts 32 Table 14 RJ 45 Connector Pin Assignments 34 Table 15 LED Statu...

Page 8: ...viii iDirect Evolution 8000 Series Satellite Router Installation and Safety Manual...

Page 9: ...umentation link You can then click the Remote Modem link and scroll down to select and download the latest version of this document Revision Date Released Reason for Change s Who Updated A March 26 20...

Page 10: ...x iDirect Evolution 8000 Series Satellite Router Installation and Safety Manual...

Page 11: ...VSAT Very Small Aperture Terminal equipment installer system engineer or network operator responsible for maintaining the iDirect Network Only qualified service personnel should install and operate th...

Page 12: ...es not apply to the iCONNEX e800 Document Conventions This manual is crafted with the reader in mind providing notes helpful tips and reminders that assist you in the successful and safe operation of...

Page 13: ...or its suppliers have been advised of the possibility of such damages Trademarks brand names and products mentioned in this manual are the property of their respective owners All such references are u...

Page 14: ...ny implied warranty or condition of merchantability fitness for a particular purpose noninfringement law usage or trade practice are hereby excluded to the extent allowed by applicable law To the exte...

Page 15: ...e providing the highest TCP IP throughput in the industry including Built in flexibility Mesh option SCPC option Secure communications FIPS 140 2 Certified Pending Embedded 3DES AES encryption Direct...

Page 16: ...2 iDirect Evolution 8000 Series Satellite Router Installation and Safety Manual...

Page 17: ...n page xii for a description of the warning icons that are used in this manual This chapter contains Installation Guidelines Electrical Safety Physical and Environmental Considerations Operational and...

Page 18: ...ee of dust during and after installation Keep tools equipment components and shipping boxes away from walkway areas Use the Evolution 8000 Series Satellite Router only in accordance with its marked el...

Page 19: ...the equipment and to avoid personal injury observe the following physical and environmental considerations when installing an Evolution 8000 Series Satellite Router Ventilation applies to e8350 Satell...

Page 20: ...isk of fire or electrical shock Electrical Safety For electrical safety power line operated equipment accessories connected to this product should bear the UL NRTL or CE listing mark and should not be...

Page 21: ...service observe the safety guidelines in this section 2 5 1 Servicing Do not attempt to service the Evolution 8000 Series Satellite Router internal assemblies as opening and removing covers may expose...

Page 22: ...8 iDirect Evolution 8000 Series Satellite Router Installation and Safety Manual Safety Guidelines to Observe During Servicing...

Page 23: ...or the e8350 Satellite Router 3 1 1 Mechanical and Environmental Specifications Ensure that the installation site can accommodate the mechanical and environmental specifications for the e8350 Series S...

Page 24: ...erational when exposed to 10g 10ms half sine on x y z axis Table 3 e8350 Satellite Router Power Specifications Category Description Input Voltage Range 100 240 VAC universal input Frequency 50 Hz 60 H...

Page 25: ...pical AC Input Connector IEC 320 C14 AC Power Cord 18 AWG country dependent Table 4 e8350 Satellite Router RF Specifications Category Description Frequency Range Transmit Receive 950 2000 MHz 950 2000...

Page 26: ...screte Spurs Harmonics and Nonharmonics 50 dBc with output 15 dBm Modulator Spectral Shaping Intelsat IESS 309 MIL STD 188 165A Section 5 1 6 4 1 Spectral Confinement Transmitter On Off Ratio 50 dBc w...

Page 27: ...s Conformal Coating HUM SEAL 1B73 Table 6 e800 iCONNEX Satellite Router Power Specifications Category Description Input Voltage Range 24 VDC or 48 VDC DC Power F Connector TX Out 24 VDC 3 5A maximum p...

Page 28: ...65 dBm to 0 dBm composite RF Power Adjustability Transmit Receive 0 1 dB Step Size nominal in SCPC mode 0 5 dB Step Size nominal ins Star Mesh mode Under AGC for all valid Rx input power range RF Pow...

Page 29: ...309 See Figure 9 1 MIL STD 188 165A Section 5 1 6 4 1 Spectral Confinement Transmit Discrete Spurs within Modulation Bandwidth 30 dBc Transmit Discrete Spurs Harmonics and Nonharmonics 50 dBc with Tx...

Page 30: ...16 iDirect Evolution 8000 Series Satellite Router Installation and Safety Manual iCONNEX e800 Satellite Router Specifications...

Page 31: ...necting AC Power Monitoring LED Status Indicators Maintaining the Remote Repacking the e8350 Satellite Router Note Thoroughly review all the information in Chapter 2 Safety Information before attempti...

Page 32: ...stallation Tools Figure 3 DB 9 to RJ 45 Adapter and Connector You may need additional tools and equipment to install related equipment and cables You may also require test equipment to check signal po...

Page 33: ...ure Remove items from the box only as needed Verify that you have received all of the proper e8350 Satellite Router components and accessory items listed in your order including the optional equipment...

Page 34: ...Refer to the antenna manufacturer s installation guide 4 2 2 Additional Components Normally Required Additional components normally required for an installation include An iDirect specified L Band cab...

Page 35: ...s and other environmental specifications are listed in Chapter 3 Evolution 8000 Series Specifications Select a suitable installation location away from any area that tends to collect dust Do not insta...

Page 36: ...uter into the 19 rack 3 Connect the AC power cord 4 4 Defining the e8350 Satellite Router Rear Panel This section describes and illustrates the rear panel connectors and LED indicators for the e8350 S...

Page 37: ...nal from LNB output 10 dB nominal composite buffered RX In 75 ohm F Type L band receive signal capable of 10 MHz reference and DC power to LNB USB USB Universal Serial Bus interface connection CONSOLE...

Page 38: ...d LAN B RJ 45 ports is shown in Figure 7 In this diagram two RJ 45 ports are shown together see Console and LAN A in Figure 6 on page 22 Figure 7 Console Port Pin Numbering 6 Receive Data RxD RS 232 v...

Page 39: ...this signal means TDM Lock In DVB S2 mode this signal means NCR Lock 3 Reserved Future Transmit Data TxD 4 Receive Data RxD RS 232 voltage level compliant receive data input signal for connection to a...

Page 40: ...ctor unless the IFL length is less than 120 feet 37 m If lower RF insertion loss is required due to the distance between the e8350 Satellite Router and the outdoor equipment then RG 11 or other 75 ohm...

Page 41: ...ect Evolution 8000 Series Satellite Router Installation and Safety Manual 27 Preparing the Coax Cables Figure 9 shows all of the recommended tools Figure 9 Recommended Tools for Terminating Coaxial Ca...

Page 42: ...oam insulation according to the length defined in Length A in Table 12 For RG 6 use a two step coax stripper such as the LC CST 1257 from Paladin Tools 3 Remove any foil in the braid as shown in Figur...

Page 43: ...is step Being careful not to cut into the copper of the center conductor remove the foil and cut the white color inner dielectric insulation to the length shown under Length B in Table 12 Remove any r...

Page 44: ...built in center pin ensure that the coax center pin makes contact to the internal seizing pin of the connector as shown in Figure 13 Figure 13 Attaching the RG 11 Connector 10 Crimp the connector wit...

Page 45: ...PC that is running terminal emulation software You can identify whether a cable is straight through or cross over by comparing the two RJ 45 connectors at the ends of the Ethernet cable Holding the RJ...

Page 46: ...ble is the third colored wire at the other end of the cable The signal and pinouts for the asynchronous serial console port of the e8350 Satellite Router and the RJ 45 to DB 9 female DTE adapter are l...

Page 47: ...e of the RJ 45 to DB 9 Female DTE adapter is shown in Figure 17 Figure 17 RJ 45 to DB 9 Female DTE Adapter Note For use with external GPS and NMEA 0183 protocol standard use pins 5 and 6 of RJ 45 or p...

Page 48: ...may be bought commercially To determine the type of RJ 45 cable examine the sequence of the colored wires as follows Straight through The colored wires are in the same sequence at both ends of the cab...

Page 49: ...the TX and RX ports on the rear of the e8350 Satellite Router Verify that a DB 9 to RJ 45 adapter connects the COM Port of the PC laptop to the Console port of the e8350 Satellite Router typical termi...

Page 50: ...ng which the STATUS LED flashes green If the application successfully loads the STATUS LED illuminates solid green If the application cannot start due to configuration or other errors the STATUS LED i...

Page 51: ...4 7 1 Front Panel Power and Network LED Status Indicators For diagnostic purposes the e8350 Satellite Router has eight LED indicators located on the front panel The POWER LED indicates whether the e8...

Page 52: ...cked Flashing Yellow Indicates that the downstream SCPC is not locked STATUS Green Indicates normal operation The DRAM test is successful Flashing Green Indicates that the unit is booting The DRAM tes...

Page 53: ...user serviceable parts within the e8350 Satellite Router Do not attempt to repair replace a malfunctioning or defective component module Doing so may void the warranty Table 17 Rear Panel LED Indicat...

Page 54: ...emperature range Various conditions can cause the e8350 Satellite Router to have an elevated internal temperature such as Objects blocking the enclosure vents Dust accumulated on the enclosure or the...

Page 55: ...em 1 Disconnect all cables 2 Place the e8350 Satellite Router inside the original foam cutout in the shipping box 3 Properly seal the box with packing tape For warranty service obtain a Return Materia...

Page 56: ...42 iDirect Evolution 8000 Series Satellite Router Installation and Safety Manual Repacking the e8350 Satellite Router...

Page 57: ...Connectors Console Port Cables Console Port Pin Assignments LED Status and Definitions Circuit Board Temperature Monitor 5 1 iCONNEX e800 Satellite Router Interface Specifications This section contain...

Page 58: ...44 iDirect Evolution 8000 Series Satellite Router Installation and Safety Manual iCONNEX e800 Satellite Router Interface Specifications Figure 20 Circuit Board and Connector Geometry...

Page 59: ...external 10 MHz connector future use J3 TX Out F Connector female 3 8 32 thread 75 ohm nominal BUC Voltage 24V or 48V depending on input voltage Note The BUC voltage on the Tx connector is approximate...

Page 60: ...JP1 Pin Numbering 5 2 2 iCONNEX e800 Satellite Router Remote LED Connector The iCONNEX e800 Satellite Router JP2 Remote LED connector and pin assignments are shown in Figure 22 and Table 20 Figure 22...

Page 61: ...23 and Table 21 Figure 23 JP18 Pin Numbering 8 RMT TX LED GRN 9 RMT RX LED YEL 10 RMT RX LED GRN 11 RMT ENCRYPT LED YEL 12 REMT ENCRYPT LED GRN 13 RESERVED Do not use 14 RESERVED Do not use 15 RMT OV...

Page 62: ...ector ends of the RJ 45 cable Holding the RJ 45 cable connectors side by side with the tab at the back examine the sequence of the colored wires to determine the type of RJ 45 cable as shown in Figure...

Page 63: ...he RJ 45 console pin numbering is shown in Figure 26 and described in Table 22 Figure 26 Console Pin Numbers Table 22 e800 iCONNEX Satellite Router Console Pin Assignments PIN RJ 45 to DB 9 F Terminal...

Page 64: ...S3 STATUS Flashing Green Solid Green Red Indicates initial bootup sequence DRAM test is in progress The DRAM test passes and operation is normal Indicates a serious fault or failure within the softwar...

Page 65: ...erature If the board temperature exceeds a defined threshold the iCONNEX e800 alerts the NMS to the high temperature condition Various conditions can cause the iCONNEX e800 to have elevated internal t...

Page 66: ...52 iDirect Evolution 8000 Series Satellite Router Installation and Safety Manual Circuit Board Temperature Monitor...

Page 67: ...ted by the NMS based on the geographical locations of the remote the hub and the satellite As the geographical location of a mobile remote changes the FSD also changes The remote calculates the FSD pr...

Page 68: ...diagram illustrates the connections needed from GPS receiver and the Handshake device to the e800 iCONNEX HD 15 GPIO port The signals shown in the figure have the following meaning MUTE 1 the transmi...

Page 69: ...Port Pin Assignments Pin Signal Name Description 1 3 3 VDC 200 mA maximum 2 Receive Lock RS 232 voltage level compliant transmit output signal for antenna control devices Rx Lock indicates a successf...

Page 70: ...this information is considered to be temporary Two minutes after entering this command the latitude longitude information is considered outdated and it is not used again until it is re entered This pr...

Page 71: ...Builder Refer to the iBuilder User Guide for information on configuring a mobile remote 6 4 Monitoring a Mobile Remote The current location of an iCONNEX e800 mobile remote can be monitored in iMonito...

Page 72: ...58 iDirect Evolution 8000 Series Satellite Router Installation and Safety Manual Monitoring a Mobile Remote...

Page 73: ...taa ruumiinvammaan Ennen kuin ty skentelet mink n laitteiston parissa ota selv s hk kytkent ihin liittyvist vaaroista ja tavanomaisista onnettomuuksien ehk isykeinoista Attention Ce symbole d avertiss...

Page 74: ...varningssymbol signalerar fara Du befinner dig i en situation som kan leda till personskada Innan du utf r arbete p n gon utrustning m ste du vara medveten om farorna med elkretsar och k nna till van...

Page 75: ...sonnel de service peut acc der en utilisant un outil sp cial un m canisme de verrouillage et une cl ou tout autre moyen de s curit L acc s aux zones de s curit est sous le contr le de l autorit respon...

Page 76: ...lausule 1 2 14 3 Service Personnel Varoitus T m n laitteen saa asentaa tai huoltaa ainoastaan Australiassa ja Uudessa Seelannissa sovellettavan AS NZS 3260 standardin kohdan 1 2 14 3 Service Personnel...

Page 77: ...Avertissement Tout installation ou remplacement de l appareil doit tre r alis par du personnel qualifi et comp tent Achtung Ger t nur von geschultem qualifiziertem Personal installieren oder auswechse...

Page 78: ...leibt Avvertenza Per evitare che il IDU si surriscalda non utilizzatelo in una zona dove la temperatura ambiente eccede le massime raccomandate di 113 F 45 C Per evitare di bloccare il passaggio dell...

Page 79: ...era Varning Vid ska skall du aldrig utf ra arbete p systemet eller ansluta eller koppla loss kablar WARNING The ports labeled TX Out LAN A LAN B Console RX Out and RX In are safety extra low voltage S...

Page 80: ...vite conectar estes circuitos a circuitos de tens o de rede telef nica TNV Advertencia Los puertos TX Out LAN A LAN B Console RX Out y RX In son circuitos de seguridad de voltaje extra bajo SELV Estos...

Page 81: ...esaminare le Norme CEI pertinenti o rivolgersi a un elettricista qualificato Advarsel Omg aldri jordingslederen og bruk aldri utstyret uten riktig montert jordingsleder Ta kontakt med det riktige orga...

Page 82: ...u circuit d alimentation afin de ne pas surcharger les connections Achtung Beim Anschlie en der Ger te an das Stromnetz ist darauf zu achten da die Schaltverbindungen nicht berlastet werden Avvertenza...

Page 83: ...of this section Note Triple DES Encryption is eligible for export from the U S to all customers worldwide except to U S embargoed destinations Other countries may exercise separate jurisdiction over...

Page 84: ...s certified to comply with the Class B limits may be attached to this device Operation with non certified peripherals is likely to result in interference to radio and TV reception To meet FCC requirem...

Page 85: ...compliance to both U S and Canadian National Standards on Safety In addition the IECEE CB Scheme Test Report and CB Test Certificate for the Evolution 8000 Series Satellite Router is done with TUV Rh...

Page 86: ...loyees customers or the environment All iDirect products shipped to the European Union after July 1 2006 comply with the 2002 95 EC directive B 6 2 Compliance with WEEE Directive 2002 96 EC The Waste...

Page 87: ...iDirect Evolution 8000 Series Satellite Router Installation and Safety Manual 73 Declaration of Conformity B 7 Declaration of Conformity...

Page 88: ...74 iDirect Evolution 8000 Series Satellite Router Installation and Safety Manual Declaration of Conformity...

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