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i

T

ABLE

 

OF

 C

ONTENTS

C

HAPTER

 1:

G

ENERAL

 I

NFORMATION

About the Analog I/O Modules  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   1-1
Applicable CPU Modules and WindLDR Version   . . . . . . . . . . . . . . . . . . . . . . . . . . .   1-2
Confirming System Program Version  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   1-2

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HAPTER

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M

ODULE

 S

PECIFICATIONS

Parts Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   2-1
Analog I/O Module Specifications  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   2-2
Analog I/O Module Terminal Arrangement and Wiring Diagrams   . . . . . . . . . . . . . . .   2-8
Type of Protection  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   2-12
Dimensions   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   2-14

C

HAPTER

 3:

I

NSTALLATION

 

AND

 W

IRING

Mounting Hole Layout for Direct Mounting on Panel Surface  . . . . . . . . . . . . . . . . . .   3-1
Terminal Connection  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   3-2

C

HAPTER

 4:

A

NALOG

 I/O C

ONTROL

System Setup  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   4-1
Programming WindLDR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   4-2
Analog I/O Control Parameters  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   4-7
Data Register Allocation Numbers for Analog I/O Modules  . . . . . . . . . . . . . . . . . . .   4-8
Analog Input Parameters  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   4-11
Analog Output Parameters  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   4-15

C

HAPTER

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T

ROUBLESHOOTING

Troubleshooting Diagrams  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   5-1

I

NDEX

Phone: 800.894.0412 - Web: www.clrwtr.com - Email: [email protected]

Summary of Contents for FC4A-C10R2C

Page 1: ...FC9Y B902 FC4ASERIES Analog I O Module User s Manual Phone 800 894 0412 Web www clrwtr com Email info clrwtr com...

Page 2: ...gree 2 Use the MicroSmart in environments of pollution degree 2 according to IEC 60664 1 Prevent the MicroSmart from falling while moving or transporting the MicroSmart otherwise damage or malfunction...

Page 3: ...C4A D40S3 Expansion modules Expansion I O modules Input modules output modules mixed I O modules Function modules Analog I O modules AS Interface master module Option modules HMI module RS232C communi...

Page 4: ...rams 2 8 Type of Protection 2 12 Dimensions 2 14 CHAPTER 3 INSTALLATION AND WIRING Mounting Hole Layout for Direct Mounting on Panel Surface 3 1 Terminal Connection 3 2 CHAPTER 4 ANALOG I O CONTROL Sy...

Page 5: ...refresh type analog I O module is allocated 20 data registers to store analog I O data and parameters for controlling analog I O operation These data registers are updated at every end processing whil...

Page 6: ...nnect a PC to communication port 1 or 2 on the MicroSmart CPU module using the computer link cable 4C FC2A KC4C 2 From the WindLDR menu bar select Online Monitor The monitor mode is enabled 3 From the...

Page 7: ...log I O module 3 Status LED STAT Ladder refresh type FC4A J4CN1 FC4A J8C1 FC4A J8AT1 FC4A K2C1 Indicates the operating status of the analog I O module 4 Terminal No Indicates terminal numbers 5 Cable...

Page 8: ...ion Removal Durability 100 times minimum Internal Current Draw 50 mA 5V DC 0 mA 24V DC 50 mA 5V DC 0 mA 24V DC 50 mA 5V DC 0 mA 24V DC 50 mA 5V DC 0 mA 24V DC External Current Draw Note 45 mA 24V DC 4...

Page 9: ...sation accuracy 4 C maximum 0 2 of full scale Temperature Coefficient 0 006 of full scale C Repeatability after Stabilization Time 0 5 of full scale Non lineality 0 2 of full scale Maximum Error 1 of...

Page 10: ...ms maximum 30 ms maximum Total Input System Transfer Time Note 1 FC4A J4CN1 40 ms channels 1 scan time FC4A J8C1 8 ms channels 1 scan time 45 ms channels 1 scan time 65 ms channels 1 scan time Type of...

Page 11: ...nel Note 2 Input Data Out of Range Temperature Celsius Fahrenheit Data Digital Resolution Yes Input Value of LSB Detectable Note 3 Noise Resistance Maximum Temporary Deviation during Electrical Noise...

Page 12: ...cale Non lineality No Maximum Error 1 of full scale Data Digital Resolution Approx 4000 increments 12 bits Input Value of LSB 0 05 C Data Type in Application Program Default 0 to 4000 Optional 32768 t...

Page 13: ...nsfer Time Settling time 1 scan time 1 ms channels 1 scan time Output Error Maximum Error at 25 C 0 2 of full scale Temperature Coefficient 0 015 of full scale C 0 005 of full scale C Repeatability af...

Page 14: ...g I O module may be damaged Fuse 24V DC Analog voltage current input device Analog voltage current output device Analog voltage current output device Terminal No Channel 24V DC OUT NC A IN0 B B NC A I...

Page 15: ...4V DC 0V NC CS IN0 I CS IN1 IN1 I CS IN2 I CS IN3 I Connect a fuse appropriate for the applied voltage and current draw at the position shown in the diagram This is required when equipment containing...

Page 16: ...rent draw at the position shown in the diagram This is required when equipment containing the MicroSmart is destined for Europe Do not connect any wiring to unused terminals terminals of input channel...

Page 17: ...equired when equipment containing the MicroSmart is destined for Europe Do not connect any wiring to unused terminals Fuse 24V DC Analog voltage current input device Terminal No Channel 24V 24V DC 0V...

Page 18: ...1 k V2 V1 V1 10 Input Data Input Selection Signal FC4A J4CN1 15 M CS Input Circuit I 15 Current Source Input Circuit FC4A J8C1 10 k Input Selection Signal 100 FC4A J8AT1 A Input Circuit B Current Sou...

Page 19: ...U module has started to run ladder refresh type analog input modules perform initialization for a maximum of 5 seconds During this period the analog input data have an inde nite value Design the user...

Page 20: ...J2A1 FC4A K1A1 FC4A K2C1 FC4A J4CN1 FC4A J8C1 FC4A J8AT1 23 5 14 6 70 0 90 0 4 5 3 8 8 5 mm when the clamp is pulled out All dimensions in mm 23 5 14 6 70 0 90 0 4 5 3 8 8 5 mm when the clamp is pull...

Page 21: ...Division 2 Groups A B C D or non hazardous loca tions only Explosion hazard Substitution of components may impair suitability for Class I Division 2 Explosion hazard Do not disconnect equipment unless...

Page 22: ...15 AWG22 AI 0 5 8 WH 32 00 01 4 100 For 2 cable connection UL1007 AWG18 AI TWIN 2 x 0 75 8 GY 32 00 80 7 100 UL1015 AWG22 AI TWIN 2 x 0 5 8 WH 32 00 93 3 100 Tool Name Phoenix Type Order No Pcs Pkt Cr...

Page 23: ...below System Setup Example Slot No Indicates the position where the expansion module is mounted The slot number starts with 1 next to the CPU module up to a maximum of 7 Note Analog I O modules canno...

Page 24: ...want to insert the ANST instruction on the ladder editing screen and click the mouse Or place the cursor where you want to insert the ANST instruction on the ladder editing screen and type ANST The Se...

Page 25: ...ult parame ters In the white cells optional values can be selected from a pull down list or entered by typing required values Note for PID Instruction Source Operand S4 process variable When using the...

Page 26: ...g I O modules are used data registers D760 through D899 are used for analog I O control Ladder Refresh Type FC4A J4CN1 FC4A J8C1 FC4A J8AT1 FC4A K2C1 The first data register can be selected as require...

Page 27: ...sh type analog input modules only When Celsius or Fahrenheit is selected for thermocouple resistance thermometer or thermistor signal types on ladder refresh type analog input modules the scale value...

Page 28: ...data register numbers allocated to Data and Status 12 Click the OK button to save changes and exit the Configure Parameter dialog box 13 Repeat the same steps for other slots 14 When finished click t...

Page 29: ...nalog Input Signal Type X X X X X X Page 4 11 Page 4 11 Analog Input Data Type X X X X X X Page 4 11 Page 4 11 Analog Input Data Minimum Maximum Values X X X X X X Page 4 13 Page 4 13 Filter Value X X...

Page 30: ...oad and test program download cannot be used to change analog I O parameters Note Data registers allocated to the unused analog I O module numbers can be used as ordinary data registers Channel Functi...

Page 31: ...4 Analog input data configuration CH0 0 R W 5 1 Analog input signal type CH1 00FFh R W 6 4 Analog input data configuration 0 R W 10 1 Analog input signal type CH2 00FFh R W 11 4 Analog input data conf...

Page 32: ...g output signal type CH0 FFh R W 0 High Byte Reserved All channels 00h 1 3 Analog output data configuration CH0 0 R W 4 1 Analog output signal type CH1 00FFh R W 5 3 Analog output data configuration 0...

Page 33: ...alog input is linearly converted into digital data in the range described in the table below Parameter FC4A L03A1 FC4A L03AP1 FC4A J2A1 FC4A J4CN1 FC4A J8C1 FC4A J8AT1 0 Voltage input 0 to 10V DC X X...

Page 34: ...to 752 320 to 7520 Pt100 resistance thermometer 100 0 to 500 0 1000 to 5000 148 0 to 932 0 1480 to 9320 Analog Input Signal Type Scale Celsius Fahrenheit Temperature C Analog Input Data Temperature F...

Page 35: ...r 2 on analog module number 1 through 7 depending on the mounting position The analog input data stored in the allocated data register is updated whether the CPU module is running or stopped When the...

Page 36: ...0 Normal operation 1 Converting data during the first data conversion after power up 2 Initializing 3 Invalid parameter or analog input channel not available on the installed analog module 4 Hardware...

Page 37: ...the allocated data register is updated at the END pro cessing of every scan or 10 ms whichever is longer While the CPU module is stopped the analog output data remains at 0 or the designated analog ou...

Page 38: ...ed analog module 4 Hardware failure external power supply failure Operating Status Bit Analog Output Operating Status Ladder refresh type Bit 0 0 Operating status bit Normal operation 1 Initializing c...

Page 39: ...alue from the NTC thermistor is calibrated When the temperature reaches the preset value the output is turned off The thermistor temperature is monitored on an analog meter Slot No 1 2 3 Slim Type CPU...

Page 40: ...B A IN3 B A IN4 B A IN5 B A IN6 B A IN7 B Fuse 24V DC NTC Thermistor B A Thermistor Specifications Type No NT731ATTD103K38J KOA Type NTC RO 10 000 T0 298K 25 C B Parameter 3 800K Terminal No Output 0...

Page 41: ...lter 10 Averages input values Data Type Celsius Analog input range 50 to 150 C Scale 10 Analog input data 500 to 1500 CH1 Data Type Not used Unused channel CH2 Data Type Not used Unused channel CH3 Da...

Page 42: ...run ANST stores parameters to data registers to configure analog I O modules and Q30 is turned on When I0 is turned on analog input data is moved from D676 to D1000 The temperature is compared with th...

Page 43: ...Precautions for Programming ANST Macro When using the ANST macro do not make a branch from the ladder line of the ANST macro Delete the branch from the ANST macro and start another line by inserting a...

Page 44: ...ES NO NO YES Does the Status DR store status code 4 hardware failure Call IDEC for assistance Analog I O module does not work correctly END Refresh Type Make sure of correct parameters YES NO After ch...

Page 45: ...analog I O module See pages 4 14 and 4 16 Does the Status DR store status code 2 parameter configuration error NO Are data registers duplicated Change data register numbers to eliminate duplicated dat...

Page 46: ...le 3 2 filter value 4 13 G general information 1 1 specifications 2 2 I installation and wiring 3 1 L ladder refresh type 1 1 M module specifications 2 1 mounting hole layout for direct mounting 3 1 O...

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