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IDEAL MSC-13K-B, Manual

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21 pages after

Page: 10 / 46

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10

Nov. 2021

MSC-13K

4. OPERATION INFORMATION

4.1 CONTROL

PANEL

FEATURES

The Main Control Panel controls the main power. All other functions of the lifting system are
controlled from the Control Panels on the columns. The functions of the switches, buttons on the
control system are described below.

Main Control Panel - #1 Column

Sub Control Panels - #2, #3 & #4 Columns

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Summary of Contents for MSC-13K-B

Page 1: ...Nov 2021 Mobile Column Lift Set MSC 13K B Capacity 13 200lbs Each Column Installation Operation Service Manual...

Page 2: ...SOFTWARE MENU LIST PAGE 29 CHAPTER 11 HAND CONTROLLER Optional PAGE 30 CHAPTER 12 BATTERY CHARGER INFORMATON PAGE 32 CHAPTER 13 BATTERY REQUIREMENT INFORMATION PAGE 33 CHAPTER 14 EXPLODED VIEWS PARTS...

Page 3: ...power supply Input 100 140 60Hz single phase Output 24VDC Max 15Amper Operational Voltage 24 VDC Lifting Height 67 1 Column L W H 45 7 44 1 88 6 Max Ht 155 5 Fork Adjustable Range 6 3 22 Fork length...

Page 4: ...4 Nov 2021 MSC 13K 1 2 DIMENSIONS mm inch Fig 1 Mobile Column Lift Dimensions...

Page 5: ...ump hydraulic power unit The control system on the lifting columns ensures that the columns are raised or lowered synchronically Each lifting column is equipped with a position sensor which transmits...

Page 6: ...NERAL USE sections Pallet Jack Mechanism The two wheel pallet jack mechanism serves to move the lifting column The two wheels protect the lifting column from being turned over at the back when it is m...

Page 7: ...rklift forks into the forklift pockets The pockets are bolted to the column before leaving factory Figure 3 Fig 3 Forklift Pocket on Column Fig 3 1 3 Lift the column then move it to the working positi...

Page 8: ...tteries Fig 4 Fig 4 Battery Installation NOTE Ensure to correctly connect terminals Red Pos Black Neg 4 Install the battery covers back on lift STEP 4 Cable Reel Installation 1 Take out the cable reel...

Page 9: ...tteries Different batteries need different charging time Please refer to the manual of the battery a Move the columns near the AC power supply ports on the wall b Connect the charger to the AC power s...

Page 10: ...Control Panel controls the main power All other functions of the lifting system are controlled from the Control Panels on the columns The functions of the switches buttons on the control system are d...

Page 11: ...et the zero point of height readings in initialization 15 START button This button starts the running of the software 16 SHIFT button This button is for the running of the program 17 ENTER button This...

Page 12: ...he main column 1 should be located opposite with column 2 loading the same axel of the vehicle The 4 shall be at the other end of the same axel with 3 Fig 6 A set has a maximum lifting capacity of 52...

Page 13: ...column lift is set up as following 1 Position the lifting columns as indicated in 4 3 Fig 6 2 Then turn on the battery power switch of each column on the side Fig 7a Fig 7a Fig 7b 3 Set the control b...

Page 14: ...l columns are raised Press any button 4 all columns are lowered Press any button 5 all columns are lowered and locked When the Mode is WHEEL Single I Press one button 3 that column is raised Press one...

Page 15: ...ter the travel distance modification screen LCD screen 7th 5 To change the travel distance using DIRECTION buttons 7 8 9 and 10 to move cursor to the percentage on the screen then change the number No...

Page 16: ...wering The right row L5 and L6 reading 0 0 in the screen is no meaning The software can work for 6 columns in all for cable model 4 5 4 CUSTOMIZED HEIGHT REFERENCE If for any reason the height of diff...

Page 17: ...ting operation UP DOWN PACK in MODE ALL or AXLE will cancel the performance and keep the reference system to be UNIFORM immediately 2 Under customized zero point height reference if all columns height...

Page 18: ...t dimension 1 Lift lock pin to unlock the fork 2 Use both hands to slide the fork sideways Adjust both forks so that they are equally spaced in relation to the centre of the column 3 Adjust so that th...

Page 19: ...its neutral position The pallet jack mechanism is lowered and the lift will sit on ground Fig 9 Pallet Lifting Steps to move the column lift with pallet jack 1 Pull up the lever to position 1 and mak...

Page 20: ...hat the pallet jack mechanism is fully lowered before lifting a vehicle 5 1 PREPARATION IMPORTANT NOTICE 1 Place all the four of lifting columns around the vehicle as in Fig 5 2 Ensure that the fork o...

Page 21: ...ired height has been reached it is recommended but not required that the lift be lowered into the mechanical locks Before begin to work under the vehicle it is recommended to support the vehicle with...

Page 22: ...t is on any button be pressed down that control box of the later button will be locked To unlock any button on other column has to be pressed one time 5 4 EMERGENCY STOP AND LOWERING In emergency situ...

Page 23: ...ower off d Within 2 second after button is released 5 Arrive at travel end One column stops after reaching its height limit this column will not raise when lower down 6 Voltage deficient After moving...

Page 24: ...rks When one of the lifting columns touches the ground release the DOWN button for 2 seconds Press the DOWN button again to lower all the lifting forks to ground Then turn off the power switches to mi...

Page 25: ...el and replenish as necessary Check the emergency release mechanism 1 Push the emergency stop button when the columns are moving All the columns should stop immediately 2 To release the emergency stop...

Page 26: ...ce Valve cleaning 1 Lower the carriage to ground or rest it on lock PARK 2 Turn off the control case switch and the battery switch 3 Take off the coil on the electro magnetic valve 4 Take out the valv...

Page 27: ...Does not Lower Battery voltage is too low Charge the batteries Catching pawl not disengaged from locking system Raise column approximately 2 and then lower The electrically operated lowering valve on...

Page 28: ...r zero point not correct Do encoder alignment No Control Power Fuse blown Check the fuses F1 F2 and F3 If necessary replace the fuse s in the control box If fault occurs again contact the Service Depa...

Page 29: ...each column If any one is not between 3 and 7 adjustment shall be done LCD screen 14th 6 To adjust please open the upper cover on the column Then separate the strip from the gear of the sensor 7 Turn...

Page 30: ...IDEL RESET FREE ADJUST USER MENU POWER ON STATUS CHECK EDIT TRAVEL FORCED PAUSE OPERATION PROMPT LIMIT OF FREE ADJUST FREE ADJUST PARK OPER DEFINE CUSTOM BIAS Edit para Re configuration ENCODER ALIGN...

Page 31: ...he hand controller has one EMERGECY button and UP DOWN PARK buttons Fig 11 Fig 12 Every control box on column has a special plug port for the hand controller Fig 12 Operator can put the hand controlle...

Page 32: ...g 12 2 Panel of Charger 1 Charging indicator It becomes green and red charging indicator on control box panel 2 Power indicator 3 Output cord 4 Power input socket 12 3 LED Performance Indicator 1 Afte...

Page 33: ...f the lift then charge the batteries at once Continue to use the batteries will short the life of batteries 2 Charge the batteries immediately after the job is finished This will help to prolong the l...

Page 34: ...34 Nov 2021 MSC 13K MSC 13K B EXPLODED VIEWS PARTS LISTS MSC 13K Column Assembly...

Page 35: ...35 Nov 2021 MSC 13K...

Page 36: ...36 Nov 2021 MSC 13K...

Page 37: ...37 Nov 2021 MSC 13K...

Page 38: ...000 bolt 8 M8 20 19 1 5102 08025 000 bolt 4 M8 25 20 5302 00008 000 flat washer 8 8 21 5202 00008 000 nut 12 M8 22 DJ02 12000 000 hose 1 23 SJ03 14005 000 end nut 1 24 SJ03 14002 000 connector 1 25 S...

Page 39: ...10 63 DJ03 07000 000 magnet frame 1 64 DJ03 06000 000 mechanical lock 1 65 5102 12025 000 bolt 8 M12 25 12 9 66 5306 00012 000 spring washer 8 12 67 5102 05040 000 bolt 1 M5 40 68 5110 04020 000 scre...

Page 40: ...ivel connector 1 100 DJ02 05011 000 oil connector 1 101 DJ02 00011 000 pin 2 102 DJ02 00010 000 key ring 4 103 DJ02 05008 000 chain 2 104 SL02 00041 A00 socket 1 105 DJ03 00009 000 nylon block 2 105 1...

Page 41: ...41 Nov 2021 MSC 13K MSC 13K Control Panel Assembly...

Page 42: ...K06 50700 M00 communication cable 1 XS1 14 5202 00003 000 nut 6 M3 15 DJ04 20001 100 power switch 1 LW42A2 21820 16 DT01 06023 000 cable nut 2 M16 17 QK04 00011 000 hole cover 2 16 18 JK01 00003 000 6...

Page 43: ...LAS1 AY D G 6V 16 green 43 QK04 80002 FJ5 LED lamp socket 1 44 QK04 00015 000 LED lamp power cable 1 RVV2 0 5 red black 45 JK01 00004 000 cable nut 2 M20 46 DJ02 00007 000 cable nut 1 M25 47 QK04 000...

Page 44: ...44 Nov 2021 MSC 13K MSC 13K Power Unit Assembly...

Page 45: ...3 000 joint 1 18 53 10 5901 00277 000 O ring 1 27 7 2 4 11 5901 00925 000 O ring 1 9 25 1 78 12 BZ01 03000 F00 gear pump 1 2 1ml rev 21Mpa 13 BZ20 01000 000 sucking pipe 1 18x350 13 1 BZ01 01002 000 m...

Page 46: ...considered a warranty issue and therefore must be noted for any potential recovery with the shipping company The customer is required to notify Tuxedo of any missing parts within 72 hours Timely notif...

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