IDEAL F80 Installation And Servicing Download

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xtra

Installation & Servicing

INSTALLATION

BOILER ASSEMBLY - Exploded View (F280 shown)

Data plate

im8267

Legend

Control fascia panel

Burner switch

Pressure gauge

Casing front panel

Casing top panel

Casing side panel

Fan

Gas Valve

11.

Venturi

12.

Control Module

14.

Alarm / boiler run relays board

19.

Union Gas cock

20.

Levelling feet

22.

Heat exchanger

24.

Sightglass

25.

Air inlet

27.

Burner manifold

33.

Air pressure switch

37.

Relay

38.

Cable conduit

47.

Ignition / detection electrode

49.

Manifold - Flow

INST

ALLA

TION

Summary of Contents for F80

Page 1: ...ing any part on this appliance use only spare parts that you can be assured conform to the safety and performance specification that we require Do not use reconditioned or copy parts that have not bee...

Page 2: ...37 8MJ m3 1038Btu ft3 gross or 34 MJ m3 910 Btu ft3 nett at 15o C and 1013 25 mbar a For l s divide the gross heat input kW by the gross C V of the gas MJ m3 b For ft h3 divide the gross heat input Bt...

Page 3: ...tion Countries GB IE Key to symbols IE Ireland GB United Kingdom Countries of destination PMS Maximum operating pressure of water C53 A room sealed appliance which is connected via its separate ducts...

Page 4: ...mmercial premises IGE UP 10 Installation of gas appliances in industrial and commercial premises SAFE HANDLING OF SUBSTANCES No asbestos mercury or CFCs are included in any part of the boiler or its m...

Page 5: ...system must be impervious to condensate leakage Low points in the flue system should be drained using pipe of material resistant to condensate corrosion All drains in the flue should incorporate a wat...

Page 6: ...e of Fernox Copal or MB1 or GE Betz Sentinel X100 inhibitors and associated water treatment products which must be used in accordance with the manufacturers instructions For further information contac...

Page 7: ...B 600 510 232 125 R2 Flow Connection R1 Gas Connection Electrical Conduit Electrical Conduit Air Inlet O110 678 382 125 333 869 C 30 200 SIDE VIEW REAR VIEW PLAN VIEW FRONT VIEW im8252 A B C D F80 F1...

Page 8: ...from a clean source outside the boiler room building Open Flued Installations If ventilation is to be provided by means of permanent high and low vents communicating direct with outside air then refe...

Page 9: ...ALED SYSTEM REQUIREMENTS Open Vent Pipe Sizes Rated output Minimum bore Nominal Size DN kW m m in 60 to 150 25 1 151 to 300 32 1 1 4 Steel pipe sizes complying with medium or heavy quality or BS 1387...

Page 10: ...panel 2 Burner switch 3 Pressure gauge 5 Casing front panel 6 Casing top panel 7 Casing side panel 8 Fan 9 Gas Valve 11 Venturi 12 Control Module 14 Alarm boiler run relays board 19 Union Gas cock 20...

Page 11: ...ir direct from outside use any proprietary 110mm soil drain pipe The air duct should be terminated with a suitable fixed grille to prevent entry of vermin This terminal should be positioned as such to...

Page 12: ...before connecting the system pipework An air vent must be provided immediately after the flow connection If installing the boiler onto an existing system it is strongly recommended that the system be...

Page 13: ...e pole switch having a 3mm 1 8 contact separation in both poles or a plug and unswitched socket serving only the boiler and system controls The means of isolation must be accessible to the user after...

Page 14: ...ure 0 10V DC 0 10 Micro amp flame ionisation current Optional connections for DHW tank sensor kit 230V AC output for CH system pump max 1 amp Optional 230V AC output for DHW pump or divertor valve max...

Page 15: ...pplied to CH call the boiler is not switched off but simply reduces the flow temperature by a fixed value parameter 20 see instructions with kit for more details 3 Programmable Room Thermostat Kit The...

Page 16: ...rcuit is off 1 3 1 1 1 2 4 2 2 2 4 4 4 6 6 6 7 7 3 3 3 5 5 5 9 9 11 11 8 8 10 10 12 12 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 10 11 12 PWM TACH E L N 13 14 DISPLAY AM3 BOILER ON VOLT FREE CONTACTS BOILER L...

Page 17: ...provides enhanced user comfort Full instructions provided with kits Pump Pump Non return valve Non return valve Cylinder thermostat Programmer Room stat im8191 The switched live from external controls...

Page 18: ...CALL The boiler will be limited to responding with a set flow temperature set by parameter 4 If all zones are fitted with individual zone valves a hydraulic bypass will be required to allow pump over...

Page 19: ...h to have a 3 way valve normally open towards the storage tank DHW circuit from AB to B Upon CH request terminal L on DHW PUMP OR VALVE is energised which through a relay powers the 3 way valve thus c...

Page 20: ...switching on the mains power or after a reset the boiler performs a selfcheck i e the DHW valve is energised and the CH pump is switched on for 10 seconds This cycle repeats itself every 24hrs as long...

Page 21: ...o show it has been accepted The new setting will become active when the parameter mode is left 24 STANDARD CONTROLS ACCESS Modes of Operation The standby parameter and information modes are accessible...

Page 22: ...36 displayed if tank sensor kit not fitted FLUE GAS Temperature T5 o C Set Flow Temperature o C 5 7 0 6 8 2 7 0 0 Rate of Return Temperature Rise o C s 8 0 0 Rate of Flow Temperature Rise o C s 9 0 0...

Page 23: ...100 thousands 10 thousands I 0 0 Boiler Control Module Internal Temperature o C Number of Ignitions CH tens units Number of Ignitions CH thousands hundreds Info mode cont d continued Burner Run Hours...

Page 24: ...iption Min Load Run for 15 mins Press the mode and button simultaneously for 3 seconds H 8 0 Press Display Description Max Load Run for 15 mins OR Last 3 digits are actual flow temperature This mode w...

Page 25: ...of access MUST NOT be entered by the user Code Mode By entering the service code the following additional features are accessible Parameters 5 to 53 Fan Speed Mode Communication Mode Error Mode Code M...

Page 26: ...4 8 2 2 0 1 2 3 4 P10 appears for 1 second then 10 Minimum outside temperature o C 20 10 05 Coldest outside temp the system is designed to work against 11 P11 Maximum outside temperature o C 15 25 20...

Page 27: ...Do not Do not 35 F200 adjust adjust 25 F240 25 F280 25 3 5 28 P28 P23 Maximum fan speed CH units F80 00 F120 50 F160 Do not Do not 00 F200 adjust adjust 00 F240 00 F280 00 P24 Maximum fan speed DHW h...

Page 28: ...35 P35 DHW modulation hysteresis on o C 03 30 03 0 5 36 P36 DHW modulation hysteresis off o C 03 30 03 0 5 37 P37 0 3 0 3 0 0 0 0 Blocking time DHW to CH seconds 0 30 05 0 switch with burner on x10 2...

Page 29: ...adjust 3x N A First digit factory set to 0 Do not adjust 4x N A First digit factory set to 0 Do not adjust 5x N A First digit factory set to 0 Do not adjust 6x N A First digit factory set to 0 Do not...

Page 30: ...ess Display Description In error mode the last error is shown and the boiler status and readings at that time are available The 1st digit flashes and shows the current step The last two digits show th...

Page 31: ...operate the boiler and measure the flue CO2 values at maximum and minimum rates whilst adjusting the gas valve if necessary Refer to Frame 44 8 Operate the boiler for 10 minutes and check the gas rat...

Page 32: ...with the regional gas authority or a CORGI registered heating installer In IE servicing work must be carried out by a competent person 42 SAFETY It is the law that any service work must be carried ou...

Page 33: ...st annually Ideal Stelrad Group does not accept any liability resulting from the use of unauthorised parts or the repair and servicing of appliances not carried out in accordance with the Company s re...

Page 34: ...to rest on the hinge lugs Top Panel 5 Undo the 2 screws at the rear edge of the panel lift from the side panel studs and remove 6 1 Side Panels 6 Undo the 2 screws at the rear and the 2 screws at the...

Page 35: ...cket right jacket top and controls fascia panels Refer to Frame 45 3 Disconnect the electrical connections from the fan 4 Remove 4 bolts securing inlet air pipe silencer to the venturi taking care to...

Page 36: ...replacing any seals gaskets which show signs of wear When re fitting the burner there are 2 small lugs cast into the end of the combustion chamber which support the end of the burner 7 Refer to Frame...

Page 37: ...ront controls fascia top and left side panels Refer to Frame 45 3 Place a container beneath the condensate trap to collect the condensate contained within 4 Remove bottom nut plug from the condensate...

Page 38: ...sing pliers to apply the grip Replace gas valve inlet outlet O rings if showing signs of wear 10 Refer to instruciton sheet with spare gas valve for correct setting procedure 11 Refer to Frame 42 for...

Page 39: ...ll off the HT and earth leads from the spark detection electrode 7 Remove the 2 nuts and washers 8 Check the electrode gap is 4 0mm 9 Replace the electrode using the new gasket provided 10 Re assemble...

Page 40: ...e 45 3 Isolate water circuit and drain boiler 4 Pull off the electrical connections from the thermistor 5 Unscrew the thermistor 6 Fit the new thermistor with built in O ring seal Do not overtighten 7...

Page 41: ...splay board from the 4 studs 6 Fit the new display board and re assemble in reverse order 7 Refer to Frame 42 for final safety checks 4 3 59 BOILER CONTROL MODULE REPLACEMENT 1 Refer to Frame 42 2 Rem...

Page 42: ...ernal failure Check wiring harness connections If wiring OK replace control module 16 Internal failure Check wiring harness connections If wiring OK replace control module 17 Internal failure Check wi...

Page 43: ...t terminals from thermistor confirm open circuit using meter Replace thermistor 44 Internal Failure Check wiring harness connections If wiring OK replace control module 52 Flue gas temperature too hig...

Page 44: ...from thermistor confirm short circuit using meter Replace thermistor 38 Tank sensor open circuit If not fitted check parameter 46 settings Check wiring Disconnect terminals from tank sensor confirm op...

Page 45: ...174 377 F160 1 174 378 F200 F280 1 174 379 12 Control Module F80 1 174 385 F120 1 174 386 F160 1 174 387 F200 1 174 388 F240 1 174 389 F280 1 174 390 13 Display Board 1 172 660 14 Alarm Boiler Run Rel...

Page 46: ...46 xtra Installation Servicing SHORT LIST OF PARTS 62 SHORT LIST 21 37 31 im8253b 47 51 52 36 12 3 13 14 9 33 8 28 29 30 26...

Page 47: ...47 xtra Installation Servicing NOTES...

Page 48: ...nt in the design and performance of its products The right is therefore reserved to vary specification without notice The Ideal Boilers Technical Training Centre offers a series of first class trainin...

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