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6

Plate Heat Exchanger Package

Section 3 - Package Contents & Components

3.1  PACKAGE COMPONENTS

The package consist of the following components:
•  Frame
• 

Boiler flow and return pipework

•  Boiler gas pipework
• 

PRV Drain kit

•  Plate Heat Exchanger
•  Hardware pack (includes essential connections, and 

components)

A Boiler Shunt pump MUST be used and is sold separately for 

the Evomax 2.

3.2  PLATE HEAT EXCHANGER

The package includes a brazed plate stainless steel plate heat 

exchanger sized for all boilers up to 150 kW when operating a 

temperature differential of 20 °C.

3.3  GAS CONNECTION KIT

The gas connection kit consists of 3/4" (19 mm) fittings 

suitable for connection to the standard gas tap provided with 

the appliance. It also includes a plugged isolation valve with a 

combined test point for purging and testing the supplied gas 

pressure at the point of connection to the appliance.

3.4  PRV DRAIN KIT

The kit contains solid pipe for the PRV discharge. Ensure the 

boiler pressure relief valve is connected and piped to safety.

3.5  BOILER SHUNT PUMP

Boiler pump kits are selected to provide the optimum flow 

around the appliance water circuit.

3.6  BOILER FLOW AND RETURN PIPEWORK

001 

Gas Connection Kit

002 

Mounting Frame Fabrication

003 

Evomax 2 Low Height 1.5 in Return

004 

50 mm Square Plastic Tube Insert, M12 Threaded

005 

Adjustable Foot Ø 50 x M12 x 100

006 

Return Manifold Assembly

007 

PHEX Cradle Assembly

008 

Box End Cap for 50 x 50

009 

Return Hose Assembly

010 

Secondary Return (1")

011 

Secondary Flow (1")

012 

Plate Heat Exchanger

013 

4L Expansion Vessel

014 

Flow Assembly, Heat Exchanger-side

015 

Flow Assembly, Boiler-side

016 

Return Manifold Support Kit

The connection kit contains the following components:
1. 

Boiler return leg complete with boiler isolating valve, fill / dosing 

isolation valve, pump (supplied separately), non-return valve, 

drain cock x2, pressure gauge, expansion vessel, lockshield 

valve and fibre seals.

2. 

Boiler flow leg complete with isolating valve, pressure relief valve 

and fibre seals.

3. 

Gas leg complete with isolating purge valve with test point, plug, 

flexible hose.

4. 

Condensate kit: flexi hose for boiler syphon.  Fitting, pipework 

and flexi hose for PRV.

Gas connection: conical adapter, purge valve with test point, tee, 

flexi-hose.

 IMPORTANT: Appliances with an internal boiler pump a 

spool piece is provided for the return pipework where the boiler 

pump would usually fit. Spool piece size G1.1/2 x 180 mm.

001

002

003

004

005

006

007

A

008

009

012

016

013

014

015

Area A

(Components hidden for clarity)

010

011

Summary of Contents for EVOMAX 2 30

Page 1: ...e Do not use reconditioned or copy parts that have not been clearly authorised by Ideal Heating For the very latest copy of literature for specification and maintenance practices visit our website ide...

Page 2: ...kaging and product in a corresponding recycle centre Do not dispose of the unit with the usual domestic refuse Do not burn the product Remove the batteries Dispose of the batteries according to the lo...

Page 3: ...2 1 Plate Heat Exchanger Kit Options 5 2 2 Hydraulic Separation Plate Heat Exchanger 5 2 3 Output Control 5 2 4 Gas Supply 5 2 5 Safe Handling 5 Section 3 Package Contents Components 6 3 1 Package Com...

Page 4: ...arate the boiler hydraulically primary from an existing heating hot water system secondary See appliance manuals for the flue configurations for the range of appliances using this kit 150 kW boilers m...

Page 5: ...he range of available Evomax 2 boilers The kit is based on a low height frame and allows hydraulic separation of the boiler from the secondary system in a compact envelope Consider the modulation rang...

Page 6: ...PIPEWORK 001 Gas Connection Kit 002 Mounting Frame Fabrication 003 Evomax 2 Low Height 1 5 in Return 004 50 mm Square Plastic Tube Insert M12 Threaded 005 Adjustable Foot 50 x M12 x 100 006 Return Ma...

Page 7: ...PZ assembly note direction of flow Additional stop valve Hosepipe disconnect after filling Water Supply Temporary Hose disconnect after filling Hose unions G3 4 Valve 4 A spring loaded non adjustable...

Page 8: ...be bolted secured to the floor after the connections are made to the boiler or system pipework from the package to allow for minor adjustments of the position of the package MOUNTING FRAME MUST BE SEC...

Page 9: ...manual for the appliance 5 3 LEVELLING Levelling feet are provided to allow height adjustment of the package Height adjustment can be used for levelling and ensuring that connections to existing flue...

Page 10: ...e to drain following the recommendations contained in the boiler Installation instructions 5 4 6 Pressure Relief Connection Ensure the boiler pressure relief valve is connected and piped to safety 5 4...

Page 11: ...Interlock Pump control 0 10V OpenTherm Header GND S4 GND Mains Supply Demand inputs 230V 50Hz Interlock 230V 50Hz Auxiliary MFR1 MFR2 MFR3 OT2 S1 GND S2 GND S3 C OT2 C NO I0 I1 PWM GND 10V 10V GND OT1...

Page 12: ...dual boiler commissioning UPMXXL for use with Plate Heat Exchangers 1 per boiler EVOMAX 2 IMPORTANT PWM Control to be wired directly to the boiler MUST be wired in last For pump and external pump cont...

Page 13: ...Notes 13 Plate Heat Exchanger Package...

Page 14: ...Notes 14 Plate Heat Exchanger Package...

Page 15: ...Notes 15 Plate Heat Exchanger Package...

Page 16: ...deal Technical Helpline 01482 498663 Ideal Consumer Helpline 01482 498660 Ideal Parts 01482 498665 idealheating com Ideal Boilers Ltd pursues a policy of continuing improvement in the design and perfo...

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