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10

Standard Height Frame & Header Kits

5 FRAME KIT INSTALLATION PROCEDURE

5.1 SIDE BY SIDE FRAME KIT MOUNTING PROCEDURE

1. Place the frame kit sections in the required position and bolt them together at the top and bottom with the bolts, nuts and

washers provided.

IMPORTANT: MOUNTING FRAME MUST BE SECURED TO THE FLOOR WITH BOLTS

2. If additional stability is required

remove the plastic foot covers and

drill the floor in order to floor bolt

the frame assembly to its required

location. (Bolts not supplied in kit)

2

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Summary of Contents for Evomax 100

Page 1: ...on that we require Do not use reconditioned or copy parts that have not been clearly authorised by Ideal For the very latest copy of literature for speciﬁcation and maintenance practices visit our website www idealcommercialboilers com where you can download the relevant information in PDF format April 2019 UIN 220380 A01 EVOMAX 30 150 30P 80P EVOMAX 2 30 150 30P 120P ...

Page 2: ...XCHANGERS SUPPLIED AS PART OF THE EVOMAX OPTIONS RANGE CONTENTS 1 Introduction 3 2 General Description of Cascade Systems 3 3 Multiple Boiler System Components 5 4 Wall Mounted Installation Procedure 8 5 Frame Kit Installation Procedure 10 6 Header Kit Assembly 11 7 Installation Drawings for Multiple Boiler Systems 14 Side by Side Frame Kit Configuration 14 Back to Back Frame Kit Configuration 19 ...

Page 3: ... DESIGN OPTIONS The Evomax boilers are suitable for use in a multiple boiler configuration The Evomax multiple boiler system is available in both side by side and back to back options giving the opportunity to choose the optimum footprint size or wall space for a given output Frame 7 states available and gives the minimum number of appliances required the appropriate floor space the kit product nu...

Page 4: ...e made up to the gas tap provided connecting it to the inlet of the appliance 2 3 4 and 6 boiler units will be supplied with a 2 gas header and all the necessary components and pipe work to connect it to the appliances Note Test points are provided at each end of the 2 gas header The test point nearest to the gas inlet is intended to be used as the appliance inlet pressure point 2 6 ASSEMBLY The f...

Page 5: ...umber of boilers the unused connections must also be capped off using blanking caps provided Each header kit provides water flow and return headers sized either DN80 DN100 or DN150 dependent on total maximum combined heating output required 3 3 GAS HEADER The Gas header consists of a custom manufactured 2 manifold This is located in a cradle incorporated within the header mounting skid 3 4 LOW LOS...

Page 6: ...boilers on optional frame kits available If mounting in line product on frames optional frame kit UIN 206970 must be specified in the correct quantity one frame kit for each boiler installed in cascade for in line and back to back 3 8 INSTALLATION AREA AND DIMENSIONS Care must be taken to ensure adequate access for boiler cascade system installation and servicing A minimum of 450mm clearance must ...

Page 7: ...The frames must stand on a flat and level floor of suitable load bearing capacity If using a frame kit UIN 206970 the header must be bolted to the frame before the hoses are connected to the boiler MOUNTING FRAME MUST BE SECURED TO THE FLOOR WITH BOLTS These Installations refer to perpendicular wall and floor If walls are not perpendicular it is recommended that a frame kit be used The correct num...

Page 8: ...dboard wall mounting template s found in the boiler packaging to create the 50mm side clearance required 2 Mark the height on to the wall from the floor to the top of the boiler 1919mm 3 Tape the template s to the wall ensuring the 50mm side clearance per boiler requirement is adhered to 4 Drill the required holes in the wall to fit the wall mounting plate plugs See boiler Installation Instruction...

Page 9: ...UNTED SIDE BY SIDE OPTION CONT D PLAN VIEW SIDE VIEW 7 Careful consideration MUST be given to the installation tolerances If these are not adhered to hoses may become kinked or connections may not fit Plate Heat Exchanger or Low Loss Header optional ...

Page 10: ...e required position and bolt them together at the top and bottom with the bolts nuts and washers provided IMPORTANT MOUNTING FRAME MUST BE SECURED TO THE FLOOR WITH BOLTS 2 If additional stability is required remove the plastic foot covers and drill the floor in order to floor bolt the frame assembly to its required location Bolts not supplied in kit 2 1 ...

Page 11: ...er and blanking flanges in the chosen positions Note Mixing header can be located either LHS or RHS of the headers 1 Mixing Header Blanking Flange 2 Ensure the boiler bottom fixing bracket is screwed to the frame or wall 2 1 As appropriate mount the boilers onto either the wall plates or the side by side frame kit Evomax 2 shown flow return pipes omitted for clarity ...

Page 12: ... boiler RH boiler return connection refer to Frame 3 6 4 Connect the tee and male flex assembly refer to Frame 3 6 3 4 5 Fit the two flexible header connections to the boiler pump connection and the isolating valve connection ensuring the sealing washers are fitted 1 Slide the header kit assembly between the frame legs but do not screw the header kit to the frame at this stage 1 2 ...

Page 13: ...o the boiler gas connection ensuring the sealing washer is fitted 3 Fit the flexi gas pipe to the header then connect to the isolation valve 6 4 PRESSURE RELIEF VALVE CONNECTION 1 Ensure each boiler pressure relief connection is piped to safety 6 5 CONDENSATE SIPHON FITTING 1 Fit the condensate siphon to the boiler and pipe to drain following the recommendations contained in the boiler Installatio...

Page 14: ...DE BY SIDE LOW LOSS HEADERS OR PLATE HEAT EXCHANGERS 300 650 2 BSP Female Gas Connection 1950 to top of Frame 444 414 30 to 80kW 850 212 574 100kW 560 200 530 1918 to top boiler BOILERS 30 80kW 80 125 BETWEEN Concentric Flue Connector 100kW 100 150 360 30 80kW 500 226 100kW 520 100kW 500 50 130 30 80kW 143 550 CRS SYSTEM RETURN DN80 FLANGE CONN ALL DIMENSIONS ARE IN mm DN80 FLANGE CONN SYSTEM FLOW...

Page 15: ...ION DRAWING WITH 2 120 150 BOILERS SIDE BY SIDE LOW LOSS HEADERS OR PLATE HEAT EXCHANGERS 7 2 3 INSTALLATION DRAWING WITH 3 30 100 BOILERS SIDE BY SIDE LOW LOSS HEADERS OR PLATE HEAT EXCHANGERS 300 650 Note 1 Mixing header and gas connections can be located either on the LHS or RHS of the assembly to suit needs of each particular system Note 2 Optional frame UIN206970 one req d per boiler DN80 FLA...

Page 16: ... 200 380 574 100kW 414 30 to 80kW 560 456 212 1950 to top of Frame 1918 to top boiler Note 3 Optional low loss header UIN219553 one req d per cascade 300 650 530 850 574 120kW 560 456 664 150kW 212 200 380 1650 25 25 2030 2 BSP Female BOILERS BETWEEN SYSTEM FLOW BOILERS BETWEEN 100 150 Concentric Flue Connector DN100 FLANGE CONN ALL DIMENSIONS ARE IN mm Gas Connection DN100 FLANGE CONN SYSTEM RETU...

Page 17: ... Frame 1918 to top boiler Note 3 Optional low loss header UIN219553 one req d per cascade 7 2 7 INSTALLATION DRAWING WITH 5 30 100 BOILERS SIDE BY SIDE LOW LOSS HEADERS OR PLATE HEAT EXCHANGERS 300 650 30 80kW 80 125 Concentric Flue Connector 100kW 100 150 550 CRS 550 CRS 50 550 CRS 50 143 550 CRS 130 30 80kW 226 100kW 500 500 500 50 500 520 100kW 500 360 30 80kW 50 850 380 530 200 574 100kW 414 3...

Page 18: ...H 5 120 BOILERS SIDE BY SIDE LOW LOSS HEADERS OR PLATE HEAT EXCHANGERS 7 2 9 INSTALLATION DRAWING WITH 6 30 100 BOILERS SIDE BY SIDE LOW LOSS HEADERS OR PLATE HEAT EXCHANGERS 300 650 3300 25 25 3680 BETWEEN BOILERS SYSTEM RETURN DN100 FLANGE CONN BOILERS ALL DIMENSIONS ARE IN mm DN100 FLANGE CONN SYSTEM FLOW BOILERS BETWEEN BOILERS BETWEEN BETWEEN BOILERS BETWEEN Note 1 Mixing header and gas conne...

Page 19: ...e Gas Connection 850 530 200 380 560 456 212 1950 to top of Frame 1918 to top boiler Note 3 Optional low loss header UIN219554 one req d per cascade 360 30 80kW 520 100 120kW 610 150kW 414 30 80kW 574 100 120kW 664 150kW 300 650 445 212 930 25 550 25 DN80 FLANGE CONN SYSTEM RETURN ALL DIMENSIONS ARE IN mm Note Mixing header and gas connections can be DN80 FLANGE CONN SYSTEM FLOW 2 BSP Female Gas C...

Page 20: ...Gas Connection 530 380 850 1950 1148 100kW 828 30 to 80kW 200 1120 Note 2 Optional low loss header UIN219552 one req d per cascade 445 212 300 650 DN80 FLANGE CONN ALL DIMENSIONS ARE IN mm SYSTEM FLOW SYSTEM RETURN DN80 FLANGE CONN Note Mixing header and gas connections can be located either on the LHS or RHS of the assembly to suit needs of each particular system 2 BSP Female Gas Connection 530 2...

Page 21: ...50 560 CRS 120kW 575 CRS 150kW 264 CRS Note 2 Optional low loss header UIN219553 one req d per cascade 300 650 212 456 DN100 FLANGE CONN SYSTEM FLOW DN100 FLANGE CONN particular system BOILERS SYSTEM RETURN BETWEEN ALL DIMENSIONS ARE IN mm of the assembly to suit needs of each Note Mixing header and gas connections can be located either on the LHS or RHS 25 1100 25 1480 Concentric Flue Connector 1...

Page 22: ...2 BSP Female Gas Connection 200 530 1950 380 850 1120 1148 100kW 828 30 to 80kW Note 2 Optional low loss header UIN219553 one req d per cascade ALL DIMENSIONS ARE IN mm 100 150 Concentric Flue Connector Note Mixing header and gas connections can be located either on the LHS or RHS of the assembly to suit needs of each particular system SYSTEM FLOW DN100 FLANGE CONN SYSTEM RETURN DN100 FLANGE CONN ...

Page 23: ... 560 CRS 550 CRS 50 2 BSP Female Gas Connection 200 850 530 1120 380 1950 1148 120kW 1650 25 25 2030 Note 2 Optional low loss header UIN219553 one req d per cascade 300 650 212 456 DN100 OR DN150 FLANGE CONN DN100 OR DN150 FLANGE CONN SYSTEM FLOW of the assembly to suit needs of each particular system ALL DIMENSIONS ARE IN mm BETWEEN BOILERS SYSTEM RETURN Note Mixing header and gas connections can...

Page 24: ...ND S2 GND S3 C OT2 C NO I0 I1 PWM GND 10V 10V GND OT1 OT1 NO PE C NO PE Mains Voltage 230V 50Hz Volts Free Contacts PELV L N PE SL1 L SL2 L NO L N C Boiler Pump Speed Control via PWM output Note Refer to the boiler Installation Manual for boiler pump control configuation Mains Supply External Controls Boiler Pump BMS or Room Control blue brown green yellow b br g y KEY b br g y b br g y Refer to t...

Page 25: ...s on pump types shown below Adjust red control potentiometer fully clockwise to position 8 as shown This is the constant pressure modulation function EVOMAX EVOMAX 2 IMPORTANT PWM Control to be wired directly to the boiler PCB MUST be wired in last For pump and external pump control wiring refer to this instruction the boiler Installation Manual UPML for use with Low Loss Headers UPMXXL for use wi...

Page 26: ...26 Frame Header Kits NOTES ...

Page 27: ...27 Frame Header Kits NOTES ...

Page 28: ...se ring 01482 498432 Ideal is a trademark of Ideal Boilers Registered Office Ideal Boilers Ltd PO Box 103 National Avenue Kingston Upon Hull HU5 4JN Tel 01482 492251 Fax 01482 448858 Registration No London 322 137 Ideal Technical Helpline 01482 498376 www idealcommercialboilers com Ideal Boilers Ltd pursues a policy of continuing improvement in the design and performance of its products The right ...

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