background image

SERVICE AND TECHNICAL SUPPORT MANUAL

Gas Furnace: (F/G)9MVE

Specifications  subject to change without notice.

29

440 04 4801 04

Figure 17 (CONT.) Troubleshooting Guide 

 Flow Chart

1

+

2

B

LO

W

E

R ON AF

T

E

R PO

W

E

R UP –

(11

5V

 OR

 24V

) –

N

o

rm

al

 o

pe

rati

on.

  

B

low

er

 ru

ns f

or

 90

 sec

on

ds, i

f u

ni

t i

po

w

e

re

d u

duri

ng 

a c

al

l f

or 

hea

t (R

-

W

/W

1 cl

osed) 

or 

w

he

n (

R

-W

/W

1 opens

du

ri

ng

 t

he b

low

er

 on

-d

el

a

y pe

riod

6 + 1

IGN

IT

IO

LO

CK

OUT

 –

S

ys

te

m

 f

aile

d t

igni

te

 g

as a

nd 

pr

ove

 fl

am

e i

attem

p

ts.  C

on

trol

 w

ill a

uto

-r

eset

 af

ter

 3

 

hou

rs.  

R

ef

er to 

st

at

us 

co

d

#

6.

5

A

B

N

OR

M

A

L

 F

LA

M

E

-P

R

OV

IN

G S

IGN

A

Fl

am

e i

s pr

ov

ed 

w

hi

le

 gas

 val

ve i

de

-

ene

rgi

zed.

  

Indu

cer

 w

ill

 r

un 

unti

l fa

ul

t i

cl

ear

ed

.  C

heck

 fo

r:

-

S

tuck

 ope

or l

eak

y ga

s val

ve.

2

P

RESSURE S

W

IT

CH DI

D N

O

T

 OPEN 

C

heck

 fo

r:

-

O

bst

ruct

ed

 pr

ess

ur

e tu

be.

-

P

ress

ur

e

 s

w

itc

h st

uck

 close

d.

3

LO

W

-H

EAT

 PRESSURE S

W

IT

CH DI

D

 

NO

T CL

O

SE 

O

R

 REO

PENED

 –

If o

pe

ns 

duri

ng bl

o

w

er on

-d

el

a

y pe

rio

d, 

bl

o

w

e

r w

ill

 

com

e o

n f

or t

he

 sel

ecte

d bl

o

w

e

off-

del

a

y.  

If o

pen

lo

n

ge

r t

ha

n 5 m

in

ute

s i

n

duc

er 

shuts

 of

f fo

r 1

5 m

in

utes

 be

fo

re 

ret

ry

.  

C

heck

 fo

r:

-

P

rop

er v

en

t s

iz

in

g.

-

A

ir l

eak

 b

et

w

e

en

 vesti

bul

e a

nd

 bl

o

w

er

 

com

pa

rtm

ent

.

-

Lo

w

 in

le

ga

s p

ress

ur

e (i

f L

G

P

S

 us

ed)

.

-

R

estri

cte

d ve

nt.

-

D

iscon

nec

ted

 o

r o

bstr

uct

ed 

pr

essu

re

 

tubi

ng.

-

D

efec

tive 

or m

is

w

ir

e

d p

ress

ur

e s

w

itch

e

s

-

E

xc

essiv

e w

in

d.

-

P

lugg

ed c

on

de

nsa

te 

drai

n.

-

W

ater i

n ven

t pi

pi

n

g, p

ossi

bl

e s

ag

gi

n

pi

pe

.

-

D

efec

tive Ind

uc

er 

m

ot

or

.

-

Low

 in

du

ce

r v

ol

ta

g

(1

15

 V

A

C

)

4

L

IM

IT

 C

IRCU

IT

 F

A

UL

T

 –

In

dica

te

th

e

 

lim

it

or 

a

 fl

am

e rol

lout

sw

itc

is

 op

en or the 

fur

nac

e i

ope

ra

ting

 in

 hi

g

h-h

eat

 o

nl

m

ode 

due

 to

 2 s

ucc

essi

ve

 lo

w-h

eat l

im

it 

tri

ps.

  B

lo

w

er 

w

ill

 ru

n f

or 

4 m

in. 

or

 un

til

 

ope

n s

w

itch 

rem

ak

es 

w

hi

ch

eve

r i

s l

on

g

er.  

If op

en

 lo

ng

er

 th

an

 3

 mi

n.

, co

de

 c

h

ange

to lock

ou

t #

7.  

If o

pe

n le

ss t

ha

n 3 m

in

statu

s co

de

 #4

co

nti

n

ues

 to 

flas

h u

nti

bl

o

w

e

r s

huts

 of

f.  

Fl

am

rol

lout

 s

w

itc

req

ui

res

m

an

ual

 re

set.

  C

h

eck

 for

:

-

Loo

se bl

o

w

er w

he

el

.

-

D

efec

tive 

sw

itch

 o

r co

nn

ecti

o

ns.

-

Im

p

ro

per

 lo

w

-

o

r hi

gh

-h

eat 

gas

 in

p

ut 

adj

us

tm

ent

.

-

Im

p

ro

pe

r lim

it s

w

itc

h o

r n

o lim

it g

ask

et

.

-

D

irt

y filt

er

 or

 r

e

str

ic

te

d d

uct s

ystem

.

T

o det

erm

in

w

h

et

her

 th

e p

ro

bl

em

 is

 in

 the

 ga

val

ve,

 igni

ter

, o

r fl

am

e se

ns

or t

he 

sy

st

e

m

 can 

be 

ope

rat

ed

 in

 c

om

po

ne

nt t

est m

o

de.

  T

check

 th

igni

te

rem

ov

e th

e R

 th

erm

ost

at c

on

nec

tion f

rom

 

the c

on

tr

ol

, r

ese

t p

o

w

e

r, a

nd

 pu

t se

tu

sw

itch 

S

W

1-6 i

n t

he 

ON

 posi

tion 

to s

ta

rt t

he 

com

po

nen

t t

est. 

 D

o

es t

he i

gni

te

gl

o

w

 

ora

ng

e/

w

hi

te 

b

y t

he 

en

d o

f th

15 s

eco

nd 

w

arm

-

up peri

od

?

U

npl

u

g i

g

ni

te

har

ne

ss f

rom

 co

nt

rol

 and

 

rep

eat

 com

p

on

ent 

tes

t b

tu

rni

n

g s

etu

p

 

sw

itch S

W

1-6 O

F

F

 a

nd t

he

n b

ack

 ON. 

 

C

heck

 fo

1

15V

 bet

w

ee

n pi

n 3 

a

nd 

NEUT

RAL

-L

2 o

n t

he

 c

on

tr

ol

.  

W

as 1

15

pres

en

t fo

r t

he 

15 

sec

on

d p

eri

od?

 

C

heck

 co

nn

ecti

o

ns 

and

 r

etr

y.

  

If cu

rr

ent i

s n

ear

 t

ypi

cal

 v

al

u

(4.

0-6

.0 nom

in

al

) an

b

urn

er

w

ill

 not

 sta

y o

n, r

ep

eat

 ch

eck

 

in

 h

igh

-h

ea

t.  I

f b

urn

er

s w

ill

sti

ll no

t st

a

y o

n r

epl

ace

 

cont

rol

 If

 bu

rn

ers op

er

ate 

in

 

hi

gh

-h

eat 

th

en s

w

itch

 to l

o

w

-

hea

t, c

heck

 m

ani

fo

ld

 

pres

su

re.  I

f OK

, c

heck

 

bur

ne

r ca

rr

yo

ve

an

d fl

am

e

 

sens

or l

oca

tion

C

lean

 fl

am

se

nso

w

ith

 fi

n

e st

eel

 w

ool

 

and

 r

e

che

ck

 cur

ren

t.  N

om

inal 

cur

re

nt i

4.0 to 6.0 

m

ic

ro

am

ps. 

Is

 cu

rre

nt ne

ar t

ypi

ca

l v

al

ue

R

epl

a

ce el

ect

ro

de.

 

W

ill

 m

ai

n bur

ner

s i

g

ni

te 

an

d st

a

on

?

R

epl

a

ce f

ur

nac

e c

ont

rol

Fi

xe

d.

NO

YE

S

YE

S

YE

S

NO

NO

R

epl

a

ce f

ur

nac

e c

ont

rol

C

heck

 fo

r co

nti

nui

ty

 in

 t

he 

har

nes

s a

nd i

gni

te

r.

  R

e

pl

ac

def

ecti

ve

 com

p

on

ent

R

eco

nn

ect t

he 

R

 th

erm

os

tat

 le

a

and

 s

et 

the

rm

osta

t to

 call 

for

 h

eat.

  Co

nn

ect 

vol

tm

ete

r acr

oss gas val

ve 

co

nn

ecti

ons

.  

D

oes 

gas

 val

ve r

ec

ei

ve 

24V

D

oes 

gas

 val

ve 

ope

n a

nd

 al

lo

w

 g

as t

flo

w

D

o th

e m

ai

n b

ur

ner

s i

g

ni

te

D

o th

e m

ai

n b

ur

ner

s st

a

y o

n? 

A

llo

w

 bl

o

w

er

 to

 com

on 

an

rep

eat

 tes

t t

o ch

eck

 for

 

in

te

rm

itt

en

t o

pe

ra

tio

n.

 

C

heck

 th

at 

al

l g

as v

al

ves 

ar

tur

ned

 o

n.  R

epl

ace 

val

ve. 

C

heck

 co

nn

ecti

o

ns.  I

f OK

repl

ace

 co

ntr

ol

Ch

ec

k fo

r:

-

Ina

deq

ua

te fl

am

e c

ar

ry

ov

er 

or rou

gh 

igni

tion

.

-

Lo

w

 in

le

ga

s p

ress

ur

e.

-

P

rop

er fi

rin

ra

te

.

R

epe

at c

al

l f

or 

he

at 

and

 ch

eck

 fl

am

sens

or c

ur

re

nt 

duri

ng 

tri

al

 fo

r i

g

ni

tio

peri

od.

  

Is

 the

 D

C

 m

icr

oam

ps

 bel

o

w

 0.5

YE

S

YE

S

YE

S

YE

S

YE

S

NO

NO

NO

NO

NO

NO

YE

S

6

IGN

IT

IO

N P

R

OV

IN

G F

A

ILURE

 –

If fla

m

e is 

not s

en

sed

 d

uri

n

g t

he 

tri

al

 fo

r i

g

ni

tio

peri

od,

 th

e c

ont

rol

 w

ill

 re

pe

at t

he i

gni

tio

seq

uen

ce 

3 m

or

e ti

m

es

 be

fo

re l

ock

out 

#6 +

 

1

occ

ur

s.

 

If flam

e

 sig

nal is

 lost

 du

rin

g t

he 

bl

o

w

e

on-

del

a

y p

eri

od,

 bl

o

w

er

 w

ill

 c

om

e o

for t

he

 sel

ecte

bl

o

w

er 

off-

del

a

y. 

C

h

ec

the 

fol

lo

w

in

g

 be

for

goi

n

g

to

 t

he 

ne

xt st

ep.

-

G

as v

al

ve

 tu

rn

ed 

off.

-

M

an

ual

 sh

ut-

off v

al

ve

.

-

G

REEN/

Y

EL

L

O

W

w

ire

 M

U

ST 

b

con

nect

ed 

to f

ur

nac

e s

he

et m

et

al

.

-

F

la

m

e s

en

sor

 m

ust 

not

 be

 gr

ou

nd

ed.

2 +

 5

IN

V

A

L

ID

 MOD

E

L S

E

LE

C

T

ION

 OR

 S

E

T

U

P

 E

R

R

O

R

 –

If st

at

us c

ode

 2 +

 5 

onl

y fl

ash

es 

4 ti

m

es

 on

 p

o

w

e

r-u

p t

he 

cont

rol

 is

 m

issi

ng i

ts m

od

el

 pl

ug

 P

L4

 

and

 is

 d

efa

ul

tin

g t

o t

he m

o

del

 sel

e

cti

o

n

 stor

ed

 in

 m

em

o

ry

.  

If st

at

us c

ode

 2 +

 

5

fla

shes

 co

nti

n

uo

usl

y i

t co

ul

d i

ndi

ca

te

 an

of t

he 

fol

lo

w

in

g

:

-

M

od

el

 pl

ug

 P

L4

 is

 m

issi

n

g a

nd 

th

ere

 is

 no v

al

id m

o

del

 sto

re

d i

perm

a

ne

nt m

em

o

ry

.  T

hi

w

ill

 h

ap

pe

n i

you 

fo

rge

t t

o i

ns

tal

l t

he m

o

del

 

pl

ug

 P

L4

 on

 a s

ervi

ce 

re

pl

ac

em

ent 

co

n

trol

.

-

T

herm

ost

at c

al

l w

ith

 S

W

1-1 ON

.

-

T

herm

ost

at c

al

l w

ith

 S

W

1-6 ON

.

-

S

W

1-1 an

d S

W

1-6 bo

th 

ON

.

-

T

w

o di

ff

er

ent fur

na

ce 

m

o

del

s t

w

in

ne

d.

-

S

ervi

ce

 r

epl

a

cem

e

nt c

ont

rol

 is

 in

co

rr

ect

.  N

e

ed 

no

n-

m

o

dul

a

tin

g

 b

oar

w

ith

 

so

ft

wa

re

 ve

rs

io

n V2

4

o

r la

te

r.

9

H

IG

H

-H

EAT PRESSURE S

W

IT

CH O

R

 

R

E

LA

Y

 DI

D

 NO

T

 C

LO

S

E O

R

 

REO

PENED -

C

he

ck

 fo

r:

-

C

ont

rol

 rel

a

m

a

y be de

fecti

ve.

-

G

as

 v

alve

 is m

is

w

ir

ed

.

-

R

efe

r t

o st

atus

 co

de 

#3.

10

P

O

LA

R

IT

Y

 –

C

he

ck

 for c

or

rec

t l

in

vol

ta

ge pol

ari

ty

 If

 u

ni

ts are

 t

w

in

ne

d, 

check

 fo

r p

ro

pe

r l

o

w

-vol

tag

e (

24V

tra

nsfo

rm

er ph

asi

n

g.

7

L

IMI

T

 C

IRCU

IT

 LOCK

OUT

 –

L

ock

out 

occu

rs

 if 

th

e lim

it o

r fla

m

e

 r

oll

ou

t s

w

itc

h

 is 

ope

lo

ng

er tha

n 3 

m

inut

es or 10 

succe

ssive

 lim

it tr

ip

s oc

cur

re

d d

ur

ing 

hi

gh-

hea

t.  C

ont

rol

 w

ill

 a

uto

-re

set

 aft

er 

hou

rs.  

R

efe

r t

o st

atus

 co

de 

#4.

8

G

AS HEATI

N

G

 L

O

CKO

U

C

o

nt

ro

l w

ill 

N

O

T

 aut

res

et.  T

u

rn

 off

 p

o

w

e

r a

nd 

w

ai

5 mi

nu

te

s to

 re

tr

y.

  Ch

ec

k fo

r:

-

S

tuck

 close

d g

as v

alve

 r

el

a

on 

con

tr

ol.

-

M

is

w

ir

e o

r s

hor

t t

o g

as v

al

ve 

w

ire

.

NOTE:

NUMBER

 IN UPPER 

LEF

T HAND

CORNER REPRESENTS FLASH CODE

Summary of Contents for F9MVE Series

Page 1: ...abels The signal word WARNING is used throughout this manual in the following manner Safety alert symbol When you see this symbol on the unit and in instructions or manuals be alert to the potential f...

Page 2: ...l result in enhanced installation reliability or operation FIRE EXPLOSION ELECTRICAL SHOCK AND CARBON MONOXIDE POISONING HAZARD Failure to follow this warning could result in dangerous operation perso...

Page 3: ...in Connected Condensate Drain Trapped Manual Gas Shut off Upstream of Furnace Drip Leg Gas Valve turned ON Type of Gas Natural Propane Filter Type and Size Shade in Final Furnace Settings Below O N O...

Page 4: ...l Setup Switches SW1 The furnace control has 8 setup switches that may be set to meet the application requirements To set these setup switches for the appropriate requirement 1 Remove blower door 2 Lo...

Page 5: ...soap solution made specifically for the detection of leaks to check all connections A fire or explosion may result causing property damage personal injury or loss of life WARNING Adjustments FIRE HAZ...

Page 6: ...0 Btu cu ft Specific gravity 0 62 Therefore Orifice No 44 Furnace is shipped with No 44 orifices In this example all main burner orifices are the correct size and do not need to be changed to obtain p...

Page 7: ...ease input rate Figure 3 Redundant Automatic Gas Control Valve 2 Stage without Tower Pressure Ports ON OFF Switch Regulator Seal Cap RegulatorAdjustment Regulator Seal Cap under Cap 1 2 NPT Outlet 1 8...

Page 8: ...s warning could result in personal injury death and or property damage Manifold pressure tap set screw must be tightened or 1 8 in NPT pipe plug must be installed to prevent gas leaks WARNING c Tighte...

Page 9: ...300 21 171 343 857 62 58 116 290 22 164 327 818 64 56 112 281 23 157 313 783 66 54 109 273 24 150 300 750 68 53 106 265 25 144 288 720 70 51 103 257 26 138 277 692 72 50 100 250 27 133 267 667 74 48...

Page 10: ...43 3 8 1 6 42 3 2 1 4 850 44 3 8 1 6 43 3 5 1 5 43 3 6 1 5 43 3 7 1 6 875 44 3 6 1 5 44 3 7 1 6 43 3 4 1 4 43 3 5 1 5 4000 900 44 3 4 1 4 44 3 5 1 5 44 3 7 1 5 44 3 8 1 6 1219 925 44 3 2 1 4 44 3 4 1...

Page 11: ...re and airflow FURNACE DAMAGE HAZARD Failure to follow this caution may result in S Overheating the heat exchangers or condensing flue gases in heat exchanger areas not designed for condensate S Short...

Page 12: ...r off delay See Table 4 and Figure 4 Figure 5 Table 4 Blower Speed Taps DESIRED HEATING MODE BLOWER OFF DELAY SEC SETUP SWITCH SW1 7 and 8 POSITION 90 OFF OFF 120 ON OFF 150 OFF ON 180 ON ON Adjust Co...

Page 13: ...r refer to unit wiring diagram TWN 1 CFM 2 3 4 5 6 7 8 SW2 CF AC SW2 1 Twining OFF Allows for selection of furnace Main OFF or Secondary ON when Twinned furnace setup is required See kit instructions...

Page 14: ...can be established that limit is functioning properly and will operate if there is a restricted return air supply or motor failure If limit control does not function during this test cause must be de...

Page 15: ...FF OFF ON 605 565 510 455 420 See note 4 OFF ON OFF 785 750 705 675 630 585 See note 4 OFF ON ON 955 920 895 860 825 785 755 720 685 650 ON OFF OFF 1135 1110 1080 1055 1020 990 935 880 825 745 ON OFF...

Page 16: ...0 22 Clg Default OFF OFF OFF 2010 1960 1910 1850 1800 1750 1690 1645 1565 1480 Cooling SW2 OFF OFF ON 1015 805 645 550 480 See note 4 OFF ON OFF 1075 975 915 835 765 See note 4 OFF ON ON 1205 1135 105...

Page 17: ...itioned air is discharged upward Since this furnace can be installed in any of the 4 positions shown in Figure 7 you must revise your orientation to component location accordingly Figure 7 Multipoise...

Page 18: ...isconnecting the limit switch To retrieve Status Codes follow the procedure below 2 Turn Setup Switch SW1 1 ON 3 Manually close blower door switch 4 Control will flash up to 7 Status Codes 5 The last...

Page 19: ...eason Service as necessary 4 Inspect burner compartment before each heating season for rust corrosion soot or excessive dust If necessary have furnace and burner serviced by a qualified service agency...

Page 20: ...balance will be affected 7 If greasy residue is present on blower wheel remove wheel from the blower housing and wash it with an appropriate degreaser To remove wheel a Mark blower wheel location on s...

Page 21: ...following items must be performed by a qualified service technician If the burners develop an accumulation of light dirt or dust they may be cleaned by using the following procedure NOTE Use a back up...

Page 22: ...the Hot Surface Igniter NOTE Use propane resistant pipe dope to prevent leaks Do not use Teflon tape 13 Install the gas pipe to the gas valve Figure 12 Igniter Position Side View L12F041 2 in 2 5 mm...

Page 23: ...quired Verify a condensate trap gasket is included in the service kit or obtain one from your local distributor 1 Disconnect power at external disconnect fuse or circuit breaker 2 Turn off gas at exte...

Page 24: ...wiring diagram and reconnect wires to flame rollout switch gas valve igniter and flame sensor 10 Turn on gas and electrical supplies to furnace 11 Check furnace operation through two complete heat op...

Page 25: ...uart of anti freeze solution into the funnel tube Antifreeze should run through the collector box overfill condensate trap and flow to an open drain 8 Replace the rubber plug in the port on the collec...

Page 26: ...SERVICE AND TECHNICAL SUPPORT MANUAL Gas Furnace F G 9MVE Specifications subject to change without notice 440 04 4801 04 26 Figure 15 Service Label 340688 2 REV D...

Page 27: ...SERVICE AND TECHNICAL SUPPORT MANUAL Gas Furnace F G 9MVE Specifications subject to change without notice 27 440 04 4801 04 Figure 16 Wiring Diagram 340688 2 REV D...

Page 28: ...t flashes When done put setup switch SW1 1 in the OFF position Was there a previous status code other than the heartbeat Go to section below for the status code that was flashed Does the control respo...

Page 29: ...t check manifold pressure If OK check burner carryover and flame sensor location Clean flame sensor with fine steel wool and recheck current Nominal current is 4 0 to 6 0 microamps Is current near typ...

Page 30: ...t high speed and the high heat pressure switch relay HPSR is de energized to close the NC contact When sufficient pressure is available the high heat pressure switch HPS closes and the high heat gas v...

Page 31: ...tor BLWM will continue operating at cooling airflow for an additional 90 seconds Jumper Y Y2 to DHUM to reduce the cooling off delay to 5 seconds See Figure 4 b Two Stage Thermostat and Two Speed Cool...

Page 32: ...eat pump the furnace control automatically changes the timing sequence to avoid long blower off times during demand defrost cycles Whenever W W1 is energized along with Y1 or Y Y2 the furnace control...

Page 33: ...801 04 Figure 20 Variable Speed Furnace with Single Stage Heat Pump Dual Fuel L09F026 NOTE 9 Figure 21 Variable Speed Furnace with Two Stage Heat Pump Dual Fuel L09F028 NOTE 9 Figure 22 Variable Speed...

Page 34: ...stallation Instructions for additional information and setup procedure 4 When using a Humidity Sensing Thermostat set DEHUMIDIFY OPTIONS to H DE ENRGZD FOR DEHUM 5 Optional connection If wire is conne...

Page 35: ...ector box Condensate trap Condensate trap elbow Gaskets WARNING FIRE EXPLOSION ELECTRICAL SHOCK AND CARBON MONOXIDE POISONING HAZARD Failure to follow this warning could result in dangerous operation...

Page 36: ...ed X ECM S Single stage T Two stage FEATURE B Base AFUE Efficiency E Extra AFUE Efficiency C Communicating D Dual Certified 2 pipe or 1 pipe R 2 pipe only S Single stage T Two stage N Standard L Low N...

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