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SERVICE AND TECHNICAL SUPPORT MANUAL

Gas Furnace: (F/G)9MVE

Specifications  subject to change without notice.

31

440 04 4801 04

valve GV

M, stopping gas flow to the burners, and

de

energizing the humidifier terminal HUM. The

inducer motor IDM will remain energized for a

15

second post

purge period. The blower motor

BLWM and air cleaner terminal EAC

1 will remain

energized at low

heat airflow or transition to low

heat

airflow for 90, 120, 150, or 180 seconds (depending

on selection at blower

OFF delay switches). The

furnace control CPU is factory

set for a 120

second

blower

OFF delay.

2.

Two

Stage Thermostat and Two

Stage Heating

 

See 

Figure 18

Figure 21

 for thermostat connections.

NOTE

:  In this mode the low

heat only switch SW1

2 must be

ON to select the low

heat only operation mode in response to

closing the thermostat R

to

W1 circuit. Closing the thermostat

R

to

W1

and

W2 circuits always causes high

heat operation,

regardless of the setting of the low

heat only switch.

The wall thermostat “calls for heat”, closing the R

to

W1 circuit

for low

heat or closing the R

to

W1

and

W2 circuits for

high

heat. The furnace control performs a self

check, verifies

the low

heat and high

heat pressure switch contacts LPS and

HPS are open, and starts the inducer motor IDM in

high

speed.

The start up and shut down functions and delays described in

item 1. above apply to the 2

stage heating mode as well,

except for switching from low

 to high

Heat and vice versa.

a.

Switching from Low

 to High

Heat

 

 If the

thermostat R

to

W1 circuit is closed and the

R

to

W2 circuit closes, the furnace control CPU will

switch the inducer motor IDM speed from low to high.

The high

heat pressure switch relay HPSR is

de

energized to close the NC contact. When

sufficient pressure is available the high

heat pressure

switch HPS closes, and the high

heat gas valve

solenoid GV

HI is energized. The blower motor

BLWM will transition to high

heat airflow five seconds

after the R

to

W2 circuit closes.

b.

Switching from High

 to Low

Heat

 

If the

thermostat R

to

 W2 circuit opens, and the R

to

W1

circuit remains closed, the furnace control CPU will

switch the inducer motor IDM speed from high to low.

The high

heat pressure switch relay HPSR is

energized to open the NC contact and de

energize

the high

heat gas valve solenoid GV

HI. When the

inducer motor IDM reduces pressure sufficiently, the

high

heat pressure switch HPS will open. The gas

valve solenoid GV

M will remain energized as long

as the low

heat pressure switch LPS remains closed.

The blower motor BLWM will transition to low

heat

airflow five seconds after the R

to

W2 circuit opens.

3.

Cooling mode

The thermostat “calls for cooling”.
a.

Single

Speed Cooling

 

See 

Figure 18

 and 

Figure 20

 for thermostat

connections 

The thermostat closes the R

to

G

and

Y circuits.

The R

to

 Y circuit starts the outdoor unit, and the

R

to

G

and

Y/Y2 circuits start the furnace blower

motor BLWM on cooling airflow. Cooling airflow is

based on the A/C selection shown in 

Table 5

. The

electronic air cleaner terminal EAC

1 is energized

with 115 vac when the blower motor BLWM is

operating. 

When the thermostat is satisfied, the R

to

G

and

Y

circuits are opened. The outdoor unit will stop, and

the furnace blower motor BLWM will continue

operating at cooling airflow for an additional 90

seconds. Jumper Y/Y2 to DHUM to reduce the

cooling off

delay to 5 seconds. (See 

Figure 4

)

b.

Two

Stage Thermostat and Two

Speed Cooling 

See 

Figure 19

 and 

Figure 21

 for thermostat

connections

The thermostat closes the R

to

G

and

Y1 circuits for

low

cooling or closes the R

to

G

and

Y1

and

Y2 circuits for

high

cooling. The R

to

Y1 circuit starts the outdoor unit on

low

cooling speed, and the R

to

G

and

Y1 circuit starts the

furnace blower motor BLWM at low

cooling airflow which is the

CF (continuous fan) selection as shown in 

Figure 5

. The

R

to

Y1

and

Y2 circuits start the outdoor unit on high

cooling

speed, and the R

to

  G

and

Y/Y2 circuits start the furnace

blower motor BLWM at high

cooling airflow. High

cooling

airflow is based on the A/C (air conditioning) selection shown in

Figure 5

The electronic air cleaner terminal EAC

1 is energized with 115

vac whenever the blower motor BLWM is operating. 

When the thermostat is satisfied, the R

to

G

and

Y1 or R

to

G

and

Y1

and

Y2 circuits are opened. The outdoor unit

stops, and the furnace blower BLWM and electronic air cleaner

terminal EAC

1 will remain energized for an additional 90

seconds. Jumper Y1 to DHUM to reduce the cooling off

delay

to 5 seconds. (See 

Figure 16

)

4.

Dehumidfy Mode

 

See 

Figure 18

Figure 24

 for thermostat connections. 

The H output on the humidify sensing thermostat should

be connected to the furnace control thermostat terminal

DHUM. When there is a dehumidify demand, the DHUM

input is activated, which means 24 vac signal is removed

from the DHUM input terminal. In other words, the DHUM

input logic is reversed. The DHUM input is turned ON

when no dehumidify demand exists.

Activation/Deactivation

Once 24 vac is detected by the furnace control on the

DHUM input, the furnace control operates in dehumidify

mode. If the DHUM input is low for more than 48 hours,

the furnace control reverts back to non

dehumidify

mode. 

The cooling operation described in Item 3, Cooling

mode. above also applies to operation with a humidity

sensing thermostat. The exceptions are listed below:
a.

Low Cooling

When the R

to

G

and

Y1 circuit is

closed and there is a demand for dehumidification,

the low cooling airflow demand is reduced by 10

percent.

b.

High

Cooling

When the R

to

G

and

Y/Y2 circuit is

closed and there is a demand for dehumidification,

the high cooling airflow demand is reduced by 10

percent.

c.

Cooling off

delay

When the “call for cooling” is

satisfied and there is a demand for dehumidification,

the cooling blower

off delay is decreased from 90

seconds to 5 seconds.

5.

Continuous Blower Mode

 

When the R

to

G circuit is closed by the thermostat, the

blower motor BLWM will operate at continuous blower

airflow. Continuous blower airflow selection is initially

based on the CF (continuous fan) selection shown in

Figure 5

. Factory default is shown in 

Figure 5

. Terminal

EAC

1 is energized as long as the blower motor BLWM

is energized. 

During the call for heat, the furnace control CPU will keep

the blower motor BLWM to continuous blower airflow.

The blower motor BLWM will remain ON until the main

burners ignite then shut OFF and remain OFF for the

blower

ON delay (45 seconds in low

heat, and 25

seconds in high

heat), allowing the furnace heat

exchangers to heat up more quickly, then restarts at the

end of the blower

ON delay period at low

heat or

high

heat airflow, respectively. 

Summary of Contents for F9MVE Series

Page 1: ...abels The signal word WARNING is used throughout this manual in the following manner Safety alert symbol When you see this symbol on the unit and in instructions or manuals be alert to the potential f...

Page 2: ...l result in enhanced installation reliability or operation FIRE EXPLOSION ELECTRICAL SHOCK AND CARBON MONOXIDE POISONING HAZARD Failure to follow this warning could result in dangerous operation perso...

Page 3: ...in Connected Condensate Drain Trapped Manual Gas Shut off Upstream of Furnace Drip Leg Gas Valve turned ON Type of Gas Natural Propane Filter Type and Size Shade in Final Furnace Settings Below O N O...

Page 4: ...l Setup Switches SW1 The furnace control has 8 setup switches that may be set to meet the application requirements To set these setup switches for the appropriate requirement 1 Remove blower door 2 Lo...

Page 5: ...soap solution made specifically for the detection of leaks to check all connections A fire or explosion may result causing property damage personal injury or loss of life WARNING Adjustments FIRE HAZ...

Page 6: ...0 Btu cu ft Specific gravity 0 62 Therefore Orifice No 44 Furnace is shipped with No 44 orifices In this example all main burner orifices are the correct size and do not need to be changed to obtain p...

Page 7: ...ease input rate Figure 3 Redundant Automatic Gas Control Valve 2 Stage without Tower Pressure Ports ON OFF Switch Regulator Seal Cap RegulatorAdjustment Regulator Seal Cap under Cap 1 2 NPT Outlet 1 8...

Page 8: ...s warning could result in personal injury death and or property damage Manifold pressure tap set screw must be tightened or 1 8 in NPT pipe plug must be installed to prevent gas leaks WARNING c Tighte...

Page 9: ...300 21 171 343 857 62 58 116 290 22 164 327 818 64 56 112 281 23 157 313 783 66 54 109 273 24 150 300 750 68 53 106 265 25 144 288 720 70 51 103 257 26 138 277 692 72 50 100 250 27 133 267 667 74 48...

Page 10: ...43 3 8 1 6 42 3 2 1 4 850 44 3 8 1 6 43 3 5 1 5 43 3 6 1 5 43 3 7 1 6 875 44 3 6 1 5 44 3 7 1 6 43 3 4 1 4 43 3 5 1 5 4000 900 44 3 4 1 4 44 3 5 1 5 44 3 7 1 5 44 3 8 1 6 1219 925 44 3 2 1 4 44 3 4 1...

Page 11: ...re and airflow FURNACE DAMAGE HAZARD Failure to follow this caution may result in S Overheating the heat exchangers or condensing flue gases in heat exchanger areas not designed for condensate S Short...

Page 12: ...r off delay See Table 4 and Figure 4 Figure 5 Table 4 Blower Speed Taps DESIRED HEATING MODE BLOWER OFF DELAY SEC SETUP SWITCH SW1 7 and 8 POSITION 90 OFF OFF 120 ON OFF 150 OFF ON 180 ON ON Adjust Co...

Page 13: ...r refer to unit wiring diagram TWN 1 CFM 2 3 4 5 6 7 8 SW2 CF AC SW2 1 Twining OFF Allows for selection of furnace Main OFF or Secondary ON when Twinned furnace setup is required See kit instructions...

Page 14: ...can be established that limit is functioning properly and will operate if there is a restricted return air supply or motor failure If limit control does not function during this test cause must be de...

Page 15: ...FF OFF ON 605 565 510 455 420 See note 4 OFF ON OFF 785 750 705 675 630 585 See note 4 OFF ON ON 955 920 895 860 825 785 755 720 685 650 ON OFF OFF 1135 1110 1080 1055 1020 990 935 880 825 745 ON OFF...

Page 16: ...0 22 Clg Default OFF OFF OFF 2010 1960 1910 1850 1800 1750 1690 1645 1565 1480 Cooling SW2 OFF OFF ON 1015 805 645 550 480 See note 4 OFF ON OFF 1075 975 915 835 765 See note 4 OFF ON ON 1205 1135 105...

Page 17: ...itioned air is discharged upward Since this furnace can be installed in any of the 4 positions shown in Figure 7 you must revise your orientation to component location accordingly Figure 7 Multipoise...

Page 18: ...isconnecting the limit switch To retrieve Status Codes follow the procedure below 2 Turn Setup Switch SW1 1 ON 3 Manually close blower door switch 4 Control will flash up to 7 Status Codes 5 The last...

Page 19: ...eason Service as necessary 4 Inspect burner compartment before each heating season for rust corrosion soot or excessive dust If necessary have furnace and burner serviced by a qualified service agency...

Page 20: ...balance will be affected 7 If greasy residue is present on blower wheel remove wheel from the blower housing and wash it with an appropriate degreaser To remove wheel a Mark blower wheel location on s...

Page 21: ...following items must be performed by a qualified service technician If the burners develop an accumulation of light dirt or dust they may be cleaned by using the following procedure NOTE Use a back up...

Page 22: ...the Hot Surface Igniter NOTE Use propane resistant pipe dope to prevent leaks Do not use Teflon tape 13 Install the gas pipe to the gas valve Figure 12 Igniter Position Side View L12F041 2 in 2 5 mm...

Page 23: ...quired Verify a condensate trap gasket is included in the service kit or obtain one from your local distributor 1 Disconnect power at external disconnect fuse or circuit breaker 2 Turn off gas at exte...

Page 24: ...wiring diagram and reconnect wires to flame rollout switch gas valve igniter and flame sensor 10 Turn on gas and electrical supplies to furnace 11 Check furnace operation through two complete heat op...

Page 25: ...uart of anti freeze solution into the funnel tube Antifreeze should run through the collector box overfill condensate trap and flow to an open drain 8 Replace the rubber plug in the port on the collec...

Page 26: ...SERVICE AND TECHNICAL SUPPORT MANUAL Gas Furnace F G 9MVE Specifications subject to change without notice 440 04 4801 04 26 Figure 15 Service Label 340688 2 REV D...

Page 27: ...SERVICE AND TECHNICAL SUPPORT MANUAL Gas Furnace F G 9MVE Specifications subject to change without notice 27 440 04 4801 04 Figure 16 Wiring Diagram 340688 2 REV D...

Page 28: ...t flashes When done put setup switch SW1 1 in the OFF position Was there a previous status code other than the heartbeat Go to section below for the status code that was flashed Does the control respo...

Page 29: ...t check manifold pressure If OK check burner carryover and flame sensor location Clean flame sensor with fine steel wool and recheck current Nominal current is 4 0 to 6 0 microamps Is current near typ...

Page 30: ...t high speed and the high heat pressure switch relay HPSR is de energized to close the NC contact When sufficient pressure is available the high heat pressure switch HPS closes and the high heat gas v...

Page 31: ...tor BLWM will continue operating at cooling airflow for an additional 90 seconds Jumper Y Y2 to DHUM to reduce the cooling off delay to 5 seconds See Figure 4 b Two Stage Thermostat and Two Speed Cool...

Page 32: ...eat pump the furnace control automatically changes the timing sequence to avoid long blower off times during demand defrost cycles Whenever W W1 is energized along with Y1 or Y Y2 the furnace control...

Page 33: ...801 04 Figure 20 Variable Speed Furnace with Single Stage Heat Pump Dual Fuel L09F026 NOTE 9 Figure 21 Variable Speed Furnace with Two Stage Heat Pump Dual Fuel L09F028 NOTE 9 Figure 22 Variable Speed...

Page 34: ...stallation Instructions for additional information and setup procedure 4 When using a Humidity Sensing Thermostat set DEHUMIDIFY OPTIONS to H DE ENRGZD FOR DEHUM 5 Optional connection If wire is conne...

Page 35: ...ector box Condensate trap Condensate trap elbow Gaskets WARNING FIRE EXPLOSION ELECTRICAL SHOCK AND CARBON MONOXIDE POISONING HAZARD Failure to follow this warning could result in dangerous operation...

Page 36: ...ed X ECM S Single stage T Two stage FEATURE B Base AFUE Efficiency E Extra AFUE Efficiency C Communicating D Dual Certified 2 pipe or 1 pipe R 2 pipe only S Single stage T Two stage N Standard L Low N...

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