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SERVICE AND TECHNICAL SUPPORT MANUAL

Gas Furnace: (F/G)9MVE

Specifications  subject to change without notice.

440 04 4801 04

28

Figure 17

Troubleshooting Guide 

 Flow Chart

Is

 A

M

BER 

LE

D st

at

u

s lig

ht

 O

N

 so

lid

al

ter

na

tel

y fl

as

hi

ng

 b

rig

h

t-di

m

-b

ri

ght

-di

m

 

lik

e a he

art

be

at, 

or 

flas

hi

ng

 ON

 an

OF

F

?

Is

 th

er

e 2

4V

 at

 S

E

C

-1

 a

nd S

E

C

-2?

 

Is

 th

er

1

15V

 at L1 an

L

2? 

Is

 th

e 2

4V

 f

use 

op

en

?

Is

 do

or

 s

w

itc

h cl

o

sed

R

epl

a

ce t

ra

nsf

orm

er

R

epl

a

ce do

or 

sw

itch

Is

 th

er

e 1

15V

 goi

ng t

o s

w

itch

C

lose 

the

 d

oor

 s

w

itc

h.

Is

 ci

rc

ui

bre

ak

er cl

ose

d? 

C

heck

 fo

r co

nti

nui

ty

 in

 w

ire 

from

 ci

rcui

br

ea

ke

r to

 fu

rn

ac

e.

C

lose 

ci

rc

ui

t b

re

ak

er a

nd 

go

 ba

ck

 to 

START.

 

Is

 A

M

BER 

LE

D st

at

u

s lig

ht

 a

lte

rn

a

te

ly

 

flashi

ng 

bri

ght

-di

m

-b

rig

ht-

di

m

 li

ke

 a 

hea

rtb

ea

t?

D

ete

rm

ine s

tat

us c

od

e.  T

h

e st

atu

s co

d

is

 a si

ngl

e

 or

 t

w

o

 di

gi

tn

um

be

w

ith

 t

he 

first num

b

er det

erm

in

ed b

the num

b

er of 

shor

t fl

ash

es a

nd 

th

e se

con

num

be

afte

r t

he 

pl

us 

(+

) si

g

n i

s t

he 

num

b

er 

of 

long

 fl

as

hes

T

he

las

ts

ta

tus

 co

de 

has

 cl

e

are

d.

T

re

call

a

pr

evio

us st

atu

s co

de

 disc

on

nec

the R

 th

erm

os

tat 

co

nne

cti

o

n, r

es

et 

po

w

e

r, 

an

d p

ut s

etu

p s

w

itch S

W

1-1 i

the 

ON

 p

osi

tion.

  T

he A

M

B

E

R

 LE

D

 w

ill

 

flash 

th

e st

atus

 co

des i

n t

he 

or

de

r of

 

occu

rr

enc

e.  R

eco

rd 

sta

tus c

od

es 

unti

hea

rtb

ea

t fla

she

s.  A

fter

 he

ar

tbe

at

flash

es

seve

ral

 ti

m

es

the s

tat

us c

od

es 

w

ill

 re

pea

t.  S

tatu

s co

de

s a

re 

er

ase

afte

r 7

2 h

ou

rs 

or c

an

 be

 m

an

ual

ly

 er

as

ed 

b

y p

utti

ng s

etu

p s

w

itch S

W

1-1 i

n

 th

e O

N

 

posi

tio

an

d j

um

p

eri

ng R

, W

/W

1, and 

Y

/Y

2

 si

m

ul

ta

ne

ousl

y u

nti

l t

he 

he

art

be

at

 

flash

es.  W

hen don

put 

set

up s

w

itch

 

S

W

1-1 i

n t

he 

OF

posi

tio

n

.

W

as there 

a p

revi

ous 

stat

us c

od

e o

th

er

 

tha

n th

hea

rtb

ea

t?

Go t

o s

ecti

o

n b

el

o

w

 fo

r t

he s

tat

us c

od

e

 

that

 w

as fl

as

he

d. 

D

oes 

the

 co

ntr

ol

 r

esp

on

d t

W

/W

1, 

W

2, 

Y

1

Y

/Y

2,

 a

nd 

G (

24V

)  t

herm

o

stat

 

si

gnal

s?

R

un s

ystem

 t

hr

ou

gh 

a l

o

w-h

eat

, hi

gh

-

hea

t, o

r c

ool

in

g c

yc

le t

o c

heck

 o

per

ati

o

n.  

S

tatus

 co

des 

ar

e e

ras

ed

 aft

er

 72

 h

our

or c

an

be m

a

nu

al

ly

 era

sed

 b

pu

tti

n

setu

p s

w

itch S

W

1-1 i

the

 ON

 posi

tio

n

 

and

 ju

m

pe

rin

g R

, W

/W

1, and 

Y

/Y

si

m

ul

tan

eo

usl

y unti

l the

 he

ar

tbe

at 

flash

es.

Is

 24V

 pr

es

ent 

at 

W

/W

1, 

W

2, Y

1, 

Y

/Y

or 

th

erm

os

tat term

in

al

s on the

 fu

rn

ace 

cont

rol

?

C

heck

 ro

om

 th

erm

os

tat 

or

 

in

ter

co

nne

cti

n

g ca

bl

e

.

D

iscon

nec

t al

l the

 th

erm

os

tat 

w

ire

s fr

o

m

 

the fur

nac

cont

rol

.

D

oes 

the

 p

robl

em

 r

epe

at 

w

he

n u

si

ng

 a 

ju

m

per

 w

ire

?

R

epl

a

ce f

ur

nac

e c

ont

rol

.

T

he th

erm

os

tat

 is

 n

ot c

om

pati

bl

e

 w

ith 

the 

fur

nac

e co

ntr

ol

 E

ithe

r i

nstal

l a 

bal

la

st 

resi

st

or,

 co

nn

ect t

he

 C

om

2

4V

 th

erm

os

tat 

term

in

al

 to

 th

e t

herm

o

stat

, o

r r

epl

ace 

th

th

er

mo

st

at

.

YE

S

NO

YE

S

YE

S

YE

S

YE

S

Y

E

S

YE

S

YE

S

STAR

T

YE

S

YE

S

NO

NO

NO

NO

NO

NO

NO

NO

YE

S

NO

NO

Trou

bles

hoo

tin

g

 Gu

id

e

R

epl

a

ce f

ur

nac

e c

ont

rol

YE

S

R

epl

a

ce f

us

e th

en 

di

sc

on

nect

th

erm

os

ta

leads

 to

 is

ol

ate 

sho

rt ci

rcui

t.

NO

Is

 A

M

BER 

LE

D st

at

u

s lig

ht

 O

N

 so

lid

?

NO

YE

S

C

heck

 to m

ak

e s

ur

e t

hat 

th

e co

rr

ect 

m

odel

 pl

ug

 P

L4

 is

 in

stal

led. 

 T

he 

w

iri

n

g

 

schem

ati

c sh

o

w

all v

alid m

o

del 

plu

gs. 

 

Is

 th

e c

orr

ect m

o

del

 pl

u

g i

n

stal

led?

 

T

he co

ntr

ol

 is

 lo

ck

ed 

out

 an

w

ill

 aut

o-

rese

t a

fte

r 1 

ho

ur.

  L

ock

out 

coul

be 

du

to 

a

n

y of 

the fol

lo

w

in

g

:

-

F

la

m

e s

en

se ci

rcui

t fai

lur

e.

-

G

as v

al

ve

 rel

a

y s

tuck

 o

pen

.

-

S

oft

w

a

re che

ck

 err

or.

R

eset

 po

w

er

 to

 cl

e

ar l

ock

out. 

 R

e

pl

ac

cont

rol

 if

 co

de 

re

pe

ats.

YE

S

R

epl

a

ce m

o

del

 pl

u

g P

L

4. 

NO

Summary of Contents for F9MVE Series

Page 1: ...abels The signal word WARNING is used throughout this manual in the following manner Safety alert symbol When you see this symbol on the unit and in instructions or manuals be alert to the potential f...

Page 2: ...l result in enhanced installation reliability or operation FIRE EXPLOSION ELECTRICAL SHOCK AND CARBON MONOXIDE POISONING HAZARD Failure to follow this warning could result in dangerous operation perso...

Page 3: ...in Connected Condensate Drain Trapped Manual Gas Shut off Upstream of Furnace Drip Leg Gas Valve turned ON Type of Gas Natural Propane Filter Type and Size Shade in Final Furnace Settings Below O N O...

Page 4: ...l Setup Switches SW1 The furnace control has 8 setup switches that may be set to meet the application requirements To set these setup switches for the appropriate requirement 1 Remove blower door 2 Lo...

Page 5: ...soap solution made specifically for the detection of leaks to check all connections A fire or explosion may result causing property damage personal injury or loss of life WARNING Adjustments FIRE HAZ...

Page 6: ...0 Btu cu ft Specific gravity 0 62 Therefore Orifice No 44 Furnace is shipped with No 44 orifices In this example all main burner orifices are the correct size and do not need to be changed to obtain p...

Page 7: ...ease input rate Figure 3 Redundant Automatic Gas Control Valve 2 Stage without Tower Pressure Ports ON OFF Switch Regulator Seal Cap RegulatorAdjustment Regulator Seal Cap under Cap 1 2 NPT Outlet 1 8...

Page 8: ...s warning could result in personal injury death and or property damage Manifold pressure tap set screw must be tightened or 1 8 in NPT pipe plug must be installed to prevent gas leaks WARNING c Tighte...

Page 9: ...300 21 171 343 857 62 58 116 290 22 164 327 818 64 56 112 281 23 157 313 783 66 54 109 273 24 150 300 750 68 53 106 265 25 144 288 720 70 51 103 257 26 138 277 692 72 50 100 250 27 133 267 667 74 48...

Page 10: ...43 3 8 1 6 42 3 2 1 4 850 44 3 8 1 6 43 3 5 1 5 43 3 6 1 5 43 3 7 1 6 875 44 3 6 1 5 44 3 7 1 6 43 3 4 1 4 43 3 5 1 5 4000 900 44 3 4 1 4 44 3 5 1 5 44 3 7 1 5 44 3 8 1 6 1219 925 44 3 2 1 4 44 3 4 1...

Page 11: ...re and airflow FURNACE DAMAGE HAZARD Failure to follow this caution may result in S Overheating the heat exchangers or condensing flue gases in heat exchanger areas not designed for condensate S Short...

Page 12: ...r off delay See Table 4 and Figure 4 Figure 5 Table 4 Blower Speed Taps DESIRED HEATING MODE BLOWER OFF DELAY SEC SETUP SWITCH SW1 7 and 8 POSITION 90 OFF OFF 120 ON OFF 150 OFF ON 180 ON ON Adjust Co...

Page 13: ...r refer to unit wiring diagram TWN 1 CFM 2 3 4 5 6 7 8 SW2 CF AC SW2 1 Twining OFF Allows for selection of furnace Main OFF or Secondary ON when Twinned furnace setup is required See kit instructions...

Page 14: ...can be established that limit is functioning properly and will operate if there is a restricted return air supply or motor failure If limit control does not function during this test cause must be de...

Page 15: ...FF OFF ON 605 565 510 455 420 See note 4 OFF ON OFF 785 750 705 675 630 585 See note 4 OFF ON ON 955 920 895 860 825 785 755 720 685 650 ON OFF OFF 1135 1110 1080 1055 1020 990 935 880 825 745 ON OFF...

Page 16: ...0 22 Clg Default OFF OFF OFF 2010 1960 1910 1850 1800 1750 1690 1645 1565 1480 Cooling SW2 OFF OFF ON 1015 805 645 550 480 See note 4 OFF ON OFF 1075 975 915 835 765 See note 4 OFF ON ON 1205 1135 105...

Page 17: ...itioned air is discharged upward Since this furnace can be installed in any of the 4 positions shown in Figure 7 you must revise your orientation to component location accordingly Figure 7 Multipoise...

Page 18: ...isconnecting the limit switch To retrieve Status Codes follow the procedure below 2 Turn Setup Switch SW1 1 ON 3 Manually close blower door switch 4 Control will flash up to 7 Status Codes 5 The last...

Page 19: ...eason Service as necessary 4 Inspect burner compartment before each heating season for rust corrosion soot or excessive dust If necessary have furnace and burner serviced by a qualified service agency...

Page 20: ...balance will be affected 7 If greasy residue is present on blower wheel remove wheel from the blower housing and wash it with an appropriate degreaser To remove wheel a Mark blower wheel location on s...

Page 21: ...following items must be performed by a qualified service technician If the burners develop an accumulation of light dirt or dust they may be cleaned by using the following procedure NOTE Use a back up...

Page 22: ...the Hot Surface Igniter NOTE Use propane resistant pipe dope to prevent leaks Do not use Teflon tape 13 Install the gas pipe to the gas valve Figure 12 Igniter Position Side View L12F041 2 in 2 5 mm...

Page 23: ...quired Verify a condensate trap gasket is included in the service kit or obtain one from your local distributor 1 Disconnect power at external disconnect fuse or circuit breaker 2 Turn off gas at exte...

Page 24: ...wiring diagram and reconnect wires to flame rollout switch gas valve igniter and flame sensor 10 Turn on gas and electrical supplies to furnace 11 Check furnace operation through two complete heat op...

Page 25: ...uart of anti freeze solution into the funnel tube Antifreeze should run through the collector box overfill condensate trap and flow to an open drain 8 Replace the rubber plug in the port on the collec...

Page 26: ...SERVICE AND TECHNICAL SUPPORT MANUAL Gas Furnace F G 9MVE Specifications subject to change without notice 440 04 4801 04 26 Figure 15 Service Label 340688 2 REV D...

Page 27: ...SERVICE AND TECHNICAL SUPPORT MANUAL Gas Furnace F G 9MVE Specifications subject to change without notice 27 440 04 4801 04 Figure 16 Wiring Diagram 340688 2 REV D...

Page 28: ...t flashes When done put setup switch SW1 1 in the OFF position Was there a previous status code other than the heartbeat Go to section below for the status code that was flashed Does the control respo...

Page 29: ...t check manifold pressure If OK check burner carryover and flame sensor location Clean flame sensor with fine steel wool and recheck current Nominal current is 4 0 to 6 0 microamps Is current near typ...

Page 30: ...t high speed and the high heat pressure switch relay HPSR is de energized to close the NC contact When sufficient pressure is available the high heat pressure switch HPS closes and the high heat gas v...

Page 31: ...tor BLWM will continue operating at cooling airflow for an additional 90 seconds Jumper Y Y2 to DHUM to reduce the cooling off delay to 5 seconds See Figure 4 b Two Stage Thermostat and Two Speed Cool...

Page 32: ...eat pump the furnace control automatically changes the timing sequence to avoid long blower off times during demand defrost cycles Whenever W W1 is energized along with Y1 or Y Y2 the furnace control...

Page 33: ...801 04 Figure 20 Variable Speed Furnace with Single Stage Heat Pump Dual Fuel L09F026 NOTE 9 Figure 21 Variable Speed Furnace with Two Stage Heat Pump Dual Fuel L09F028 NOTE 9 Figure 22 Variable Speed...

Page 34: ...stallation Instructions for additional information and setup procedure 4 When using a Humidity Sensing Thermostat set DEHUMIDIFY OPTIONS to H DE ENRGZD FOR DEHUM 5 Optional connection If wire is conne...

Page 35: ...ector box Condensate trap Condensate trap elbow Gaskets WARNING FIRE EXPLOSION ELECTRICAL SHOCK AND CARBON MONOXIDE POISONING HAZARD Failure to follow this warning could result in dangerous operation...

Page 36: ...ed X ECM S Single stage T Two stage FEATURE B Base AFUE Efficiency E Extra AFUE Efficiency C Communicating D Dual Certified 2 pipe or 1 pipe R 2 pipe only S Single stage T Two stage N Standard L Low N...

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