iCharger 4010DUO User Manual Download

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iCharger Synchronous Balance Charger/Discharger

4010DUO

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4010DUO User's Manual (V2.5)

Index

User Notice ....................................................................................................................................... - 4 -

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Safety Notes ............................................................................................................................ - 4 -

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Copyright ................................................................................................................................ - 4 -

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4010DUO Special Features .................................................................................................... - 5 -

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Appearance Parameters ........................................................................................................... - 5 -

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Specifications .......................................................................................................................... - 5 -

Device Introduction ......................................................................................................................... - 6 -

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4010DUO Parts & Interface Introduction ............................................................................... - 6 -

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4010DUO Buttons Function & Icons Description .................................................................. - 6 -

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4010DUO Standard Accessories ............................................................................................. - 8 -

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4010DUO Optional Accessories ............................................................................................. - 8 -

The Order of Connection for Charger .......................................................................................... - 9 -

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The Power Input Ground Cannot be Connected With the Output Ground ............................. - 9 -

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Single-channel (CH1 or CH2) Connection Notes ................................................................... - 9 -

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Connection for One Battery Pack ............................................................................................................ - 9 -

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Connection for Two Battery Packs......................................................................................................... - 10 -

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Dual-channel Connection Notes ........................................................................................... - 10 -

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Connection for Channel Asynchronous Mode ....................................................................................... - 10 -

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Connection for Channel Synchronous Mode ......................................................................................... - 11 -

iCharger Charge/Discharge Setup & Use ................................................................................... - 12 -

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Power Supply Setup .............................................................................................................. - 12 -

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Program Add & Manage ....................................................................................................... - 13 -

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Run Program for Charger...................................................................................................... - 13 -

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Program Running Status ....................................................................................................... - 14 -

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Error Messages ..................................................................................................................... - 15 -

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Program Edit ......................................................................................................................... - 15 -

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LiPo/LiIo/LiFe Battery Charge/Discharge Setup ................................................................................... - 16 -

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LiPo/LiIo/LiFe Battery Charge Setup ................................................................................................ - 16 -

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LiPo/LiIo/LiFe Battery Not Balance Charge Setup .......................................................................... - 17 -

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LiPo/LiIo/LiFe Battery Balance Charge Setup................................................................................. - 17 -

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LiPo/LiIo/LiFe Battery Charge Advanced Setup ............................................................................. - 19 -

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LiPo/LiIo/LiFe Battery Charge Safety Setup ................................................................................... - 19 -

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LiPo/LiIo/LiFe Battery Storage Setup ................................................................................................ - 19 -

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LiPo/LiIo/LiFe Battery Discharge Setup ............................................................................................ - 20 -

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To Channel Setup ............................................................................................................................. - 20 -

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LiPo/LiIo/LiFe Battery Discharge Advanced Setup ......................................................................... - 20 -

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LiPo/LiIo/LiFe Battery Discharge Safety Setup............................................................................... - 20 -

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LiPo/LiIo/LiFe Battery Cycle Setup .................................................................................................. - 21 -

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LiPo/LiIo/LiFe Battery Only Balance Feature ................................................................................... - 21 -

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NiMH/NiCd Battery Charge/Discharge Setup ....................................................................................... - 21 -

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NiMH/NiCd Battery Charge Setup ..................................................................................................... - 21 -

Summary of Contents for 4010DUO

Page 1: ...e 10 Connection for Channel Synchronous Mode 11 iCharger Charge Discharge Setup Use 12 Power Supply Setup 12 Program Add Manage 13 Run Program for Charger 13 Program Running Status 14 Error Messages 15 Program Edit 15 LiPo LiIo LiFe Battery Charge Discharge Setup 16 LiPo LiIo LiFe Battery Charge Setup 16 LiPo LiIo LiFe Battery Not Balance Charge Setup 17 LiPo LiIo LiFe Battery Balance Charge Setup...

Page 2: ... Charge Setup 24 NiZn Battery Charge Advanced Setup 25 NiZn Battery Charge Safety Setup 25 NiZn Battery Discharge Setup 25 To Channel Setup 25 NiZn Battery Discharge Advanced Setup 25 NiZn Battery Discharge Safety Setup 25 NiZn Battery Cycle Setup 25 4010DUO Parameters Setup 26 4010DUO Parameters Setup 26 Charger Setup 26 Temp Fans Setup 26 Beep Tone Setup 27 LCD Setup 27 Output Power Setup 27 Pow...

Page 3: ...ous Balance Charger Discharger 4010DUO 3 Channel Regenerative Mode 37 Lithium Battery Extra Discharge Mode 38 Appendix 39 Status Indication of Running Channel 39 Status Indication of Channel Control 39 Error Messages 40 ...

Page 4: ...Lithium batteries which may cause a fire 6 Do not mix batteries of different types different capacities or from different manufacturers 7 Do not disassemble the charger 8 Do not place the charger or any battery on a flammable surface or near a combustible material while in use Do not charge or discharge on a carpet cluttered workbench paper plastic vinyl leather or wood inside an R C model or insi...

Page 5: ...ort export to SD card 7 A 2 8 inch LCD screen provides rich information including current voltage power capacity internal resistance control status time consuming and temperature etc 8 Multi discharge features self discharge regenerative to input discharge regenerative to channel discharge and lithium battery extra expanding discharge 9 Supports measurement for internal resistance of battery offli...

Page 6: ...ss on BATTERY MEMORY SELECTION interface exit the program after saving via long press on BATTERY SETUP interface TAB SYS Long press enter SYSTEM MENU via long press on initial interface and return to the previous menu via long press on the rest interface Click can act as backspace when editing program name on MEMORY SETUP and return to the previous menu via clicking on the rest interface 1 OUTPUT ...

Page 7: ...nd long press again to run the selected program STOP START 2 Click click on the initial interface to enter CH 2 BATTERY MEMORY SELECTION and click again to return the initial interface Long press long press on the initial interface to enter the last running program of Run Program on CH 2 and long press again to run the selected program STATUS 1 STOP START 1 Press simultaneously on initial interfac...

Page 8: ...a gold plug power output cable single channel Balance wire for balance board 2 150mm CD ROM 1 Suit for Align Dualshy battery etc User s manual Software Anti slip rubber feet 4 Anti slip rubber feet to prevent the charger slipping 4010DUO Optional Accessories Temperature sensor lead 350mm Dual balance wires for balance board 150mm XP2 54 interface temperature sensor lead 11Pin 11Pin dual balance wi...

Page 9: ...trictly the connection ways as below Connection for One Battery Pack Note The input of power lead cannot be connected directly to the output see left picture and the voltage of the input power supply cannot have large instantaneous fluctuations otherwise the charger will be damaged Note The left picture shows the correct order of connection please be sure to follow the recommended order 1 The spar...

Page 10: ...harge with connection shown in picture 1 the correct connection is shown in picture2 Note The left picture shows the correct order of connection please be sure to follow the recommended order 1 The spark is a normal phenomenon when connect with the power supply The step and the higher the input voltage the greater the spark you can turn off the power supply first connect the step then turn on the ...

Page 11: ...nchronous In this mode the maximum current can be up to 70A power capacity is the sum of both channels limits 4 2 3 1 1 The total voltage of dual channel 2 The total current of dual channel 3 The total capacity of dual channel 4 Channel current voltage difference Note The two channels charge one battery pack simultaneously must be connected as shown in the left picture and the two channels must wo...

Page 12: ...delay 5 seconds after booting during this period press TAB SYS button to change the input source type while pressing any other buttons to enter the initial interface Note Set type of input power supply in SYSTEM MENU Charger Setup Power Supply see details on Page26 4010DUO Parameters Setup After selecting the input power supply confirm and enter the initial interface Note The specific display of e...

Page 13: ...and Delete options are shown as inactive status and unable to be set Run Program for Charger After selecting program on BATTERY MEMORY SELECTION click to enter Run Program interface long press STOP START x button on the initial interface will enter Run Program from the last running program as below Note 1 The common parameters of built in program will be saved by default automatically to the runni...

Page 14: ... 3 Maximum cells voltage difference IR information 1 Cell internal resistance 2 Pack internal resistance 3 Line resistance Information page 1 Power 2 End voltage 3 Lowest input voltage 4 Safety time 5 Temp cutoff 6 End charge capacity Cycle charge status 1 Cycle charge status 1 Running program name 2 Battery type 3 Running channel status 4 Channel control status external temperature 5 Running prog...

Page 15: ...et or modify the program on this interface Note 1 When editing the program name the character can be selected by turning the Knob and clicking the Knob to confirm the selected character Clicking TAB SYS button will delete the character If the program name is empty the system will name it automatically 2 If the Editing program is the built in program the program name and the types of battery parame...

Page 16: ...saved to SD card when running program and vice versa LiPo LiIo LiFe Battery Charge Discharge Setup After adding a program it will switch to LiPo LiIo LiFe battery in Type option on the MEMORY SETUP interface and set the number of cells and capacity if there is no setting for the number of cells the charger will set Auto by default After editing all parameters for the program click to save and retu...

Page 17: ...int In the CV phase the current gradually falls and the charger will terminate charging when the current falls below the percentage of the configured charge current For example the default value of Chg Current is 2A and the default value of Chg End Current is 10 Chg End Current 2A 10 0 2A Therefore it stops charging when the charging current reduces to 0 2A LiPo LiIo LiFe Battery Balance Charge Se...

Page 18: ... is Ia the actual CV value of cells is Va IF Ri Ia Vboc THEN Va Vstd Vboc ELSE Va Vstd Ri Ia Please set this parameter after understanding fully or keep the default value at 0 The value of Balance Done Delay is larger the battery is closer to the setting cut off voltage when the program ends Switch to Balance charge mode on Chg Mode and click behind Chg End Current to enter CHARGE BALANCE End SETU...

Page 19: ...amaged by high temperature LiPo LiIo LiFe Battery Storage Setup This mode is for storing LiPo LiIo LiFe battery that will not to be used for an extended period The charger determines whether to charge or discharge the battery based on the configured target voltage If the battery voltage exceeds the target storage voltage it will start to discharge while lower than the target storage voltage it wil...

Page 20: ...turn to the previous interface Note For example a 12V 60W bulb as the load of To Channel it should set Voltage Limit 12V Current Limit 60 12 5A LiPo LiIo LiFe Battery Discharge Advanced Setup Click to enter LiXX DISCHARGE ADVANCED SETUP interface after setting click to return to the previous interface Note 1 Tick Extra Discharge Enable to activate discharge enable see more details on Page38 Lithiu...

Page 21: ...ry in Type option on the MEMORY SETUP interface Set the capacity the number of cells for NiMH NiCd battery cannot be set and the charger sets Auto by default after editing all parameters for the program click to save and return to the previous interface As shown in above picture the program of NiMH NiCd has the following modes Charge Discharge and Cycle NiMH NiCd Battery Charge Setup Select Progra...

Page 22: ... process NiMH NiCd Battery Charge Safety Setup Click to enter CHARGE SAFETY SETU interface see details about setting on Page19 LiPo LiIo LiFe Battery Charge Safety Setup NiMH NiCd Battery Discharge Setup Select Program Discharge to enter Discharge setup interface Note 1 Regenerative mode has three modes available OFF To input To channel See more details on Page37 Important Notes 2 To channel Setup...

Page 23: ...hen turns to constant voltage CV when the charging voltage reaches the peak point In the CV phase the current gradually falls and the charger will terminate charging when the current falls below the percentage of the configured charge current 2 Charge mode has Normal Reflex two modes available about the Reflex mode Reflex please see Page37 Important Notes Pb Battery Charge Advanced Setup Click to ...

Page 24: ...nterface As shown in above picture the program of NiZn has the following modes Charge Discharge and Cycle NiZn Battery Charge Setup Select Program Charge to enter Charge setup interface Note When the battery cell charging voltage setting exceeds the recommended value 1 9V there will be a warning display and alarm voice As long as the user changes the value the battery type and cell voltage values ...

Page 25: ...figured discharge current 2 Regenerative mode has three available settings OFF To input To channel see more details on Page37 Important Notes To Channel Setup Switch to To channel mode on Regenerative Mode interface click to enter To channel setup interface see details about setting on Page20 To Channel Setup NiZn Battery Discharge Advanced Setup Click to enter NiZn DISCHARGE ADVANCED SETUP interf...

Page 26: ...depends on the temperature increasing or decreasing When the temperature exceeds the Power Reduce temperature the charger will stop increasing temp shown in orange by reducing the highest power limit When the temperature reaches Shut Down temperature the charger will shut down When temp Shut Down 3 the temperature is shown flashing in red When the temperature is lower to the ON Temperature the fan...

Page 27: ...power limit for charge When the input or output power of charger is limited it will trigger the CH 1 CH 2 Channel Partiality When Partiality switches to Same charger assigns the output power equally to two channels switch to CH 1 or CH 2 the charger will give priority to the selected channel output while the output power of other channel may be reduced to 50W discharge for 5W 1 Brightness adjustme...

Page 28: ...on to SD card and re load via the SD card if needed 2 After loading the configuration files in addition to Calibration Select it will cover all settings within the charger Low Voltage Limit 9V 48V default 10V Current Limit 1A 65A default 65A Low Voltage Limit 9V 48V default 10V Current Limit 1A 65A default 65A Regen Voltage Limit 9V 48V default 14 5V Regen Current Limit 1A 65A default 10A After ti...

Page 29: ...w jun si com UploadFiles iCharger_MODBUS_Protocol pdf to download Select Serial Port as the communication way to activate as below Calibration Select SYSTEM MENU Charger Setup Calibration to enter the setup interface User Calibration may result in large data deviation affecting normal use so User Calibration is not suggested If users select User Calibration the User Calibration option changes to a...

Page 30: ...s Calibration to enter the other variable calibration after Calibration click to save and return to the previous interface click to load default value Channel Calibration Other Variables Calibration Extra Function Log Files Manage Select SYSTEM MENU Extra Function LOG FILES to enter the manage interface First select and click the TXT files when managing log files and the system will pop up the LOG...

Page 31: ... power source If J1 5V 1A cannot provide the voltage needed for the servo please connect through J2 with external power source Select the test mode and go to the following corresponding interface Liner Test When turning the knob the pointer deflects with the setting value of Step and the servo responds accordingly Fixed Point Test When turning the knob the pointer deflects among each setting value...

Page 32: ...ard needs to be backed up in case it is lost Warranty Service The product from the date of purchase enjoys free repair service within one year under normal conditions of use Over the warranty if replacement parts are needed the appropriate charge for components and repair will apply During the warranty period any of the following circumstances will not enjoy free repairs 1 Failure to use in accord...

Page 33: ... to run the upgrader and enter program interface Click to open the firmware file If there is no firmware file on the PC click to open the download window and find the corresponding device firmware of 4010DUO click to download the firmware file to the PC Connect 4010DUO charger to the PC via USB windows system directly supports the device dispensing with installing additional drivers When the devic...

Page 34: ...e lower left corner a tone sounds for upgrade completion when the upgrade progress bar has completed Note 1 Upgrade failed in the case of not power outages click to upgrade again 2 Upgrade failed in the case of power outages power up again and press knob STATUS 2 and STOP START 2 buttons at the same time and repeat the above steps to upgrade again ...

Page 35: ...ore details please see http www logview info Communication Steps To install the Logview software start the procedure of X logview LogViewInstaller exe here X is the drive letter designator for the CD ROM drive Connect the iCharger with PC via USB port make sure USB driver has been installed Start LogView 1 Please choose language first ...

Page 36: ... Device Choose device and port 3 Choose Junsi iCharger4010DUO in the following options of Device and then choose the correct communication Port 4 Start iCharger charge discharge mode then click Start recording to record data See other functions of this software in Help ...

Page 37: ...x mode Note Power Regenerative Mode which is when the power supply for the charger acts as battery power the charger will regenerative charge for battery power during the process to discharge the battery Go to MEMORYSETUP Discharge Regenerative Mode to select To input mode Note Channel Regenerative Mode is for discharging from one channel to another channel the current version only supports resist...

Page 38: ...onnection See the following diagram In this mode the lithium battery discharges through the iCharger and R P Pi Pr Pi is the charger s wasted power capacity Pr is wasted power capacity by resistance Pi is limited by the set charger s maximum discharge power capacity External capacity resistance s setting R Vbat Iset P Vbat Iset R The value of the external capacity resistance P Rating capacity of t...

Page 39: ...rge status WAIT Waiting status PRE_C Pre charge program will pre charge when the cell voltage is too low CY_DE Cycle delay status KEEP Keep charging status keep charging for a while after setting pre charge OVER Over status BAL Independent balance status Only for balancing not charging the Li battery ERROR Error status Status Indication of Channel Control Status Status Indication Status Status Ind...

Page 40: ...XX Battery polarity reversed Battery has been connected with polarity reversed 16XX Internal control error Internal control checking error 17XX Exceed safe time limit Safe time limit is exceeded 18XX Exceed safe capacity limit Safe capacity limit is exceeded 19XX Exceed safe temperature range Safe temperature range is exceeded 20XX Output connection broken Output connection is broken 21XX Balance ...

Page 41: ... Balance required Balance port is unplugged 31XX Auto detect the number of cells failed please connect balance or set cells Check connection or balance port 32XX AD watchdog error AD watchdog error 33XX Synchronous mode Channel outputs imbalance Channel outputs are imbalance in Synchronous mode 34XX This channel is needed to access the resistor or bulb load This regenerative channel is needed to a...

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