background image

69

Service for Refrigerant Lines

3. Vacuuming and recharging (R-404A)

 1) Install the vacuum pump on the system. Connect the charging hoses on the charging    

     

     nipples of both high-pressure and low-pressure ends.

    The vaccum level and vacuum pump may be the same as those for current refrigerants.

    However, the rubber hose and gauge manifold to be used for evacuation and refrigerant 

    charge should be exclusively for POE oils.

  2) Turn the vacuum pump on and open the manifold valve.  
       The oil of the vacuum pump shall not be allowed to leak into the system.

  3) Wait until the desired vacuum level is obtained. Vacuuming time may vary depending on 

       the capacity of the vacuum pump.

  4) Open the manifold valves on the high- and low-pressure ends.
  5) Remove the manifold hose from the vacuum pump and connect the hose to the 

      refrigerant service cylinder.  Purge air from the hose with the hose kept slightly open.
      Use pure refrigerant with no foreign materials.

  6) The use of liquid refrigerant is recommended.

      Turn the service cylinder upside down on a scale and open the manifold valve on the 
      high-pressure end.
  7) Wait until an adequate amount of refrigerant is injected.
  8) If necessary, inject the remaining refrigerant into the low pressure-end. Inject refrigerant 
      into the low-pressure end while the system operates.
  9) Close the manifold valves on the high- and low-pressure ends. Remove the manifold hoses.
10) Reattach the caps on the nipples.

IMPORTANT

Summary of Contents for ISI-271THS

Page 1: ...ELF MACHINE User s Manual ISI 271THS ISI 271SHS This product is designed for indoor use Make sure to install it indoors The appearance design color and parts of the product are subject to change witho...

Page 2: ...e pasteurization process is implemented for heating products at 68 C for 30 minutes to supply sanitary ice cream products sans the spoilage of materials The soft ice cream inside the cylinder can be d...

Page 3: ...f each part 11 14 Product specification 15 Check prior to use 16 Button display names and functions 17 Functional description of the buttons 18 22 Explanation of the function button 23 42 3 category 2...

Page 4: ...This means that it can cause death or major injury when the details are violated If you neglect this symbol and wrongly use the product it may cause a fire serious injury or death Warning Danger Caut...

Page 5: ...nt may result unless it is properly disposed of Call your distributor Caution Caution If the power cable needs replacement or repair call a service center or an expert Caution Do not place any obstacl...

Page 6: ...not operate the product while all panels are not well fastened enough Caution Caution Caution Caution Caution Caution While operating the product please close the upper cap completely Do not arbitrar...

Page 7: ...em Prohibited If the supply cord is damaged it must be replaced by the manufacture its service agent or similarly qualitied persons in order to avoid a harzard Fire or electric shock may occur Oh NO P...

Page 8: ...ss Prohibited Do not disassemble or alter the product Electric shock fire or injury may occur Prohibited Do not touch the power cable or any elctric part with wet hands Explosion fire or injury may oc...

Page 9: ...upply hose should be used which is on condition that IEC 61770 and EN 50084 are satisfied This appliance is not intended for use by persons including children with reduced physical sensory or mental c...

Page 10: ...cking taking care not to damage the exterior of the Soft Ice Cream Self Machine 2 Remove the wooden packaging and the protective tapes and make sure that all parts of the system are complete When tilt...

Page 11: ...rugated tube nut of the feed water line and join it to the water inlet of the product Tighten the nut firmly with a tool 2 Pay special attention to protecting Section A from damage when assembling the...

Page 12: ...VE LCD WINDOW CONTROL BUTTON SELECT BUTTON PUSH BUTTON WASH BUTTON TOP COVER POWER SWITCH DASHER COVER DASHER COVER BOLT CUP SENSOR FEEDER DRAIN BOX FOOT CONDENSER FILTER INSIDE CONDENSER FILTER ISI 2...

Page 13: ...COVER UP INSIDE CONTROL BOX FEEDER ROAD Note For buyer request it can be movable designed Caster or leg SIDE PANEL L FEEDER COVER DRAIN SLUG SIDE LUVER L FEEDER COVER SIDE PANEL R CASTER ISI 271SHS I...

Page 14: ...14 Name of each part Back view INSIDE COMP BACK PANEL Feedwater section Power supply INSIDE INVERTER Remote control switch connector ISI 271SHS ISI 271THS INSIDE SMPS...

Page 15: ...RUM BRUSH CARBURETOR OUT HANDLE JOINT BOLT CABURATOR PACKING SHAFT POM PACKING PACKING DASHER COVER DASHER LUG FRONT WHITE DASHER LUG BACK WHITE HINES MANUAL 1EA 1EA 1EA 1EA 1EA 1EA 1EA CABURATOR TUBE...

Page 16: ...Number of dispensed cups without interval 40 cups Under conditions of ambient temperature of 27 C and ice cream weight of 80 grams Cooling temperature Can keep under 5 Condenser Fully sealed compresso...

Page 17: ...e of soft ice cream do not miss the filter cleaning time It is recommended to clean the cylinder the mixing tank the impeller the dasher the caburator the cup sensor the piston every day Clean the con...

Page 18: ...elevant to sales Self service sale and remote sale may be selected by simultaneously pressing CHK and SELECT buttons Pressing this button once discharges a single cup and keeping this button pressed f...

Page 19: ...me increases by 0 1 second Max Values of 3 8 2 or 3 10 2 of each mode The time remaining until the restarting of the compressor will be displayed in Min unit If the ambient temperature is high the com...

Page 20: ...quid raw material It displays the present current value of the dasher motor Heat the raw material or water in the cylinder and the hopper to reach the set temperature in order to wash with hot water P...

Page 21: ...then you should heat it at 68 70 for more than 30minutes every day After pasteurization This stage refrigerates the raw material in the hopper and cylinder cool Refrigeration process is applied to th...

Page 22: ...n mode Press the SET button to see the setting values in the following order The temperature setting in the hopper and cylinder appear The rated voltage frequency and current of the freezer are displa...

Page 23: ...t a l 1 2 0 1 2 0 9 2 2 I 5 I 5 S u c c e s s Press the SELECT button for three seconds to check the records in the order of Sterilization Washing and Error as shown in the right Display items can be...

Page 24: ...per cooling temperature This item is used to adjust the cooling temperature of the ingredientsinthehopper Thelargerthenumberis thehigherthe storage temperature is The smaller the number is the lower t...

Page 25: ...for cup ring cup holder to stay when it stops after the time set in 3 8 3 When this period elapses the cup holder automatically descends 3 8 5 Set the time to open the piston by operating the piston m...

Page 26: ...der to stay above Explanation of the function button 3 10 I n i t i a l S a l e 3 10 I n i t i a l S a l e 3 10 I n i t i a l S a l e 3 10 I n i t i a l S a l e 3 10 I n i t i a l S a l e 3 10 I n i t...

Page 27: ...T button to move to the next digit Inputthe4digitpasswordinthisway Do not let anyone without professional education know the 4 digit password under any circumstances Only experts that have been design...

Page 28: ...4 3 O p e r a t e T e m p H o p p e r A U T O S T A N D B Y 4 3 Hopper management temperature setting This sets the management temperature to refrigerate the raw material in the hopper The temperature...

Page 29: ...function to pasteurize the raw material and the soft icecream in the hopper and the cylinder The model with the pasteurization function is on and the model without the pasteurization function is off F...

Page 30: ...pasteurization start time setting This sets the time to start auto pasteurization Minutes are set in this category 4 9 11 Auto set after pasteurization Select whether to execute auto when stand by has...

Page 31: ...L e f t 1 P o w e r C h e c k O n 2 V o l t a g e 2 2 0 V 3 H e r t z 6 0 H z 4 13 4 13 1 Supply power standard value setting Set the voltage and frequency standard of supply power When this function...

Page 32: ...t time In case 4min is chosen it means detecting temperature 4minutes after rest It sets the temperature for operating the compressor The compressor is operated when the temperature reaches the temper...

Page 33: ...ry The time for this category means the minimum time necessary to clean the parts inside the cylinder such as the dasher the blade and so forth 4 24 4 No wash warning date setting An alarm Voice Suppo...

Page 34: ...This sets the temperature compensation value of the hopper to the environmental temperature of 10 or lower 4 26 2 Temperature compensation value setting for 20 or lower This sets the temperature compe...

Page 35: ...igerants inside the cylinder from rising above this value set at this category 4 29 4 Management time setting during water boiling It sets the time necessary to maintain the management temperature of...

Page 36: ...selection It selects the function to set standby automatically when dispenser error Er27 Er28 Er29 Er30 Er33 Er34 appears 4 33 3 First auto recycling limit time setting Set up the time while auto rege...

Page 37: ...ategory is passed 4 37 5 Reset function selection This category selects reset function when abnormal operations excessive current TP on peration inverter trouble and so forth occur in the motor 4 36 A...

Page 38: ...this category as STAN and execute auto stand by 4 38 2 Selection of auto Standby Choose ON for auto Standby and choose OFF for no auto Standby When ON is selected the following categories are activat...

Page 39: ...valve operation mode effective storage of ingredient can be done Either At the operation of either the freezing valve or refrigeration valve the compressor starts to operate Drum on Only when the fre...

Page 40: ...rminated 9 4 9 4 1 Refrigeration valve operation selection Apply during refrigeration after It selects the use of operation time of refrigeration valve that refrigerate the raw material in the hopper...

Page 41: ...of 2 4 may display error 9 5 3 Refrigerants detection management temperature When temperature reaches the reduced temperature by the value set at these categories 9 5 2 9 5 3 after the compressor sto...

Page 42: ...8 1 Coldstoragepreferredrefrigerationsetupafterpasteurization It selects the use of hot gas valve during standby after pasteurizationIt is applied to the refrigeration of hopper after pasteurization a...

Page 43: ...9 4 9 12 Compressor operation judgment current In case of typical ON OFF in auto mode it sets the current value ofthe motor that is needed to operate the compressor When the present current is lower...

Page 44: ...on stage set the frequency of the inverter to run the dasher motor for the stage after the start of the ice cream production 9 17 3 Adjust dasher motor speed at dispensing The inverter which runs the...

Page 45: ...ss of LCD BACK LIGHT Adjust the LCD BACK LIGHT time Kept lighted if set up as FULL ON 9 19 1 Set up password Set up the password required for administrator mode Item No4 9 19 2 Set up use or not of ad...

Page 46: ...m n A m o u n t Initializing the amount displays the message as shown in the figure 1 1 Resetting the sales amount per column upon setting to one time Items 1 2 only applicable to manual machine Items...

Page 47: ...the total sales quantity for cash per column 1 3 T o t a l C a s h S u m C o l 1 C o l 2 C o l 3 R e s e t N O 1 3 T o t a l C a s h S u m Itisallowedtoinitializethesalesamountfor cashmadesofar press...

Page 48: ...the total sales quantity for cash per column 1 5 T o t a l C a r d S u m C o l 1 C o l 2 C o l 3 R e s e t N O 1 5 T o t a l C a r d S u m It is allowed to initialize the sales amount made for cardso...

Page 49: ...o be conducted while setting the value to 1 automatically returns change Sale related Settings It is allowed to verify the sales quantity for testing per column Pressing the CHK button for five second...

Page 50: ...l value display window place a cup on the conveyor device The indicator then blinks Pressing the Sale button initiates self service sale of the product takes about 15 seconds to complete 5 For remote...

Page 51: ...rilization The lease raw materials shall be kept in the storage tank during sterilization and materials shall smoothly be agitated by the impeller The 12 liter storage tank shall be filled with materi...

Page 52: ...ter that it willautomatically enter into Auto mode The regeneration time depends on the surrounding environment and cleaning 3 Open the caburator hole PASTEURIZE PASTEURIZE REGENERATION BOILING If you...

Page 53: ...he protrusion of the upper area of the caburator body with the large hole in the upper area of the tube Decrease the overrun and increase the amount of ingredients injection in this way when you need...

Page 54: ...hall be cleaned every 14 days as shown in the figure The carburetor impeller and ice cream discharge port shall be cleaned once a day Caution PASTEURIZE PASTEURIZE REGENERATION BOILING PASTEURIZE PAST...

Page 55: ...ean the inside of the piston furrow with a brush and remove any remaining moisture with a soft towel 6 Stop the product by pressing stop button donotturnoffthepowerswitch and loose the dasher cover bo...

Page 56: ...he front door of the product 2 Shake off filter dusts and wash it off thoroughly with water After washing it Dry the filter 3 The condenser surface has lots of dust Remove it by using a small brush 4...

Page 57: ...t the mixing shaft into it 2 Insert the packing dasher to the dasher cover packing dasher Direction check 3 In the assembled dasher the front part of the mixing shaft must be located like 3 Carefully...

Page 58: ...he system 3 Insert the USB memory into the USB port of the USB Download PCB 4 Turn off the power switch on the front side of the system and then turn it on 5 Wait until the indicator of the USB Downlo...

Page 59: ...USB downloader 1 5 Turn power to the self machine on 1 6 The red the green and the yellow LED s lights on the USB downloader 1 7 The red LED is extinguished the green LED extinguished and the yellow L...

Page 60: ...LED s light on the USB downloader 2 5 The red LED is extinguished the green LED extinguished and the yellow LED lights on the USB downloader 2 6 The red LED blinks the green LED extinguished and the...

Page 61: ...n 4 4 The red the green and the yellow LED s light on the USB downloader 4 5 The red LED is extinguished the green LED extinguished and the yellow LED s lights on the USB downloader 4 6 The red LED is...

Page 62: ...name in dark characters to a hex file name to write Do not use special characters such as parenthesis comma and exclamation mark for file name 5 5 The procedures hereafter are identical with those in...

Page 63: ...ile in the notepad shows as follows 6 4 Change the hex file name in dark characters to a hex file name to write Do not use special characters such as parenthesis comma and exclamation mark for file na...

Page 64: ...file in the notepad shows as follows Change the hex file name in dark characters to a hex file name to write Do not use special characters such as parenthesis comma and exclamation mark for file name...

Page 65: ...file name in blue characters to a hex file name to write Do not use special characters such as parenthesis comma and exclamation mark for file name 8 4 The procedures hereafter are identical with thos...

Page 66: ...ted color in compound mode The LED lamp slowly turns on and off repeatedly Turning 6 on causes the LED indicator to blink in the selected color in compound mode the LED indicator turns on and off repe...

Page 67: ...ic leak detector or soap bubbles to check for leaks Add a trace of refrigerant to the system if using an electronic leak detector and then raise the pressure using nitogen gas 140PSIG DO NOT use R 404...

Page 68: ...of refrigerant to the system if using an electronic leak detector and using nitogen gas 140PSIG DO NOT use R 404A as a mixture with pressurized air for leak testing 1 When brazing copper pipe purge th...

Page 69: ...vary depending on the capacity of the vacuum pump 4 Open the manifold valves on the high and low pressure ends 5 Remove the manifold hose from the vacuum pump and connect the hose to the refrigerant s...

Page 70: ...isture 1 Turn off the power of ELCB 2 Open the side door 3 Recover the refrigerant using an adequate vessel 4 Remove the terminal cover of the compressor and disconnect the compressor cable 5 Remove t...

Page 71: ...y using a wet cloth to provent the drier and 4 way valve from overheating Do not allow the drier to exceed 250 121 1 Turn off the power of ELCB 2 Open the side door 3 Recover the refrigerant using an...

Page 72: ...y using a wet cloth to provent the and drier 4 way valve from overheating Do not allow the drier to exceed 250 121 1 Turn off the power of ELCB 2 Open the side door 3 Recover the refrigerant using an...

Page 73: ...en the back panel cover 7 Remove the harness from the fan motor 8 Remove the four screws from the fan motor assembly 9 Remove the screws fastening the bracket that fixes the condenser total of 4 screw...

Page 74: ...y valve 6 Remove the solenoid coil from the 4 way valve 1 bolt 7 Remove the 4 way valve four brazing points 8 While purging with nitrogen gas at pressure of 3 4 psig braze a new 4 way valve 9 Replace...

Page 75: ...75 Wire diagram...

Page 76: ...VE CHECK FAN PRESS S W CONDENSER COMPRESSOR 4WAY ACCUMULATOR FITER DRYER VALVE ASS Y HIGH PRESSUER CYLINDER ASS Y HOPPER ASS Y CAPILLARY SOLENOID VALVE TUBE CAPILLARY TUBE 1 2 3 4 5 VALVE CHECK HOT GA...

Page 77: ...This is the sound of plastic blade dasher blade that cleans the wall of the cylinder while making soft ice cream Cup does not rise 1 Place a cup and press the push button for free supply 2 Press the...

Page 78: ...can be bigger 2 This product controls the ejection amount of Soft ice cream by time Therefore the product is sensitive to the quality of the raw material the level of raw material in the hopper ice qu...

Page 79: ...m contact A S Center Reset Stop Er12 Draw Switch Er Discharge lever error Lift the discharge lever Auto release operation Er13 Condensor OH Abnormal temperature of condenser Check the vent for cloggin...

Page 80: ...or Close Er Door closing error Removing foreign material from doors After reset release Stop Er47 Coin Mechanism Coin unit error empty the coin After reset release Stop Er48 Bill Validator Bill unit e...

Page 81: ...xternal impacts or falling 8 Natural disasters thunderbolt fire earthquake flooding tsunami etc 9 Due to the expiration of a consumable part Packing blade cleaning brush etc 10 Foreign substances in t...

Page 82: ...MEMO 82...

Page 83: ...MEMO 83...

Page 84: ...MEMO 84...

Page 85: ...3240229 06 Online Internet Service http www icetro com...

Reviews: