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INTENANCE CHART

Period

Item

km

1000

3000

8000

Month

5

20

40

*Exhaust pipe bolts, cylinder head nuts

`T

T

T

*Crankcase drive chain

CH

CH

CH

Air cleaner

——

C

C

*Valve clearance

Check every 12000 km

Spark plug

——

C

R

*Fuel line

——

C

R

*Replace every 4 years

Engine oil

R

R

R

Oil filter

R

——

R

Carburetor

CH

CH

CH

Drive chain

CH

CH

CH

Apply oil every 1000 km

*Brakes

CH

CH

CH

Tires

——

CH

CH

*Steering

CH

——

CH

*Front fork

——

——

CH

*Rear suspension

——

——

CH

*Chassis bolts and nut

T

T

T

22

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Summary of Contents for PST300R

Page 1: ...PST300R MANUAL HUZHOU DAIXI ZHENHUA TECHNOLOGY TRADE CO Ltd PACIFIC RIM INT L WEST INC ...

Page 2: ...e convenience to your work and bring more pleasure to your life The manual contains the right and simple way to use and maintain the motorcycles Please read carefully before using it It is very helpful for your using and maintenance In order to make your motorcycle work in good condition please use the initial fitting of ZHENGHUA factory If you have any question and difficulty in the process of us...

Page 3: ...A NEW MOTERCYCLE 15 INSPECTION BEFORE RIDING 17 RIDING ESSENTIALS 18 STARTING THE ENGINE 18 RIDING 20 STOPPING AND PARKING 20 INSPECTION AND MAINTENANCE 22 TOOLS 23 STORAGE BATTERY 23 AIR CLEANER 24 SPARK PLUG 24 ENGINE OIL 25 CARBURETOR 27 DRIVE CHAIN 27 BRAKES 29 REAR BRAKE LIGHT SWITCH 30 TYRE 30 LIGHT CHANGING 32 FUSE 32 INSPECTION AND MAINTENANCE 33 CHEANING 34 STORAGE GUIDE 35 SPECIFICATIONS...

Page 4: ...engine parts to excessive heat such as running at very high speed for a long time Please refer to break in section for specific break in recommendation WARNING CAUTION NOTE Please read this manual and follow its instruction carefully To emphasize special informa tion the words WARNING CAUTION and NOTE carry special meaning and should be carefully reviewed NOTE This provides special information to ...

Page 5: ...and the body of motorcycle To make sure it added fastened the brackets and accessories should be carefully checked in unfastened equipment will cause the diversion from the center of the gravity and inviting unnecessary trouble 2 Checking the off ground height of accessory and the angle the improper adding will make the two aspects unsafe also the accessory adding should not hinder parking diverti...

Page 6: ...s that can happen is a head injury ALWAYS wear a properly approved helmet You should also wear suitable eye protection DRESS The slack and curious clothing will make you uncomfortable and unsafe so please choose the good quality and tight clothing REVIEW THE OWNERS MANUAL Review thoroughly this owner s manual to familiarize your motorcycle construction and basic characteristics then make a pre rid...

Page 7: ...I DENT Many motorcycle accidents happen during motorcycle turning or other vehicle turning in front of motorcycle therefore it is best to wear bright or reflective clothing and take care while turning You should turn on the front and rear light to remind other drivers Never drive your motorcycle into other driver s blind spot MODIFICATION It is dangerous and illegal to modify the equipment or remo...

Page 8: ...Please write down the numbers here for reference Frame NO Engine NO PARTS LOCATION 6 ...

Page 9: ...7 ...

Page 10: ...8 ...

Page 11: ...FF position When all the electricity was cut off and the engine could not be opened up the key can be pulled out IGNITION position When all the electricity working you may ignite at any time the key can not be pulled out FUEL TANK CAP FUEL TANK CAP IGNITION KEY When you want to open the cap insert the key into the hole on the cap and turn on clockwise the cap can be opened 9 ...

Page 12: ...r an open fire INSTRUMENT PANEL Speedometer The speedometer is used to show how many kilometers per hour the running speed is Water temperature indicator The odometer is used to show how many kilometers the motorcycle has driven Neutral indicator When the transmission is in the neutral the indicator is lighted up In other gears the indicator will be extinguished FEED WATER POSITION 10 ...

Page 13: ...ights are unnecessary push the button of right light on position LEFT RIGHT TURNING SIGNAL BUTTON Turn the button left the left signal can be lighted up Turn the button right the right signal can be lighted up The indicator on the dashboard can also be lighted up If you want to turn down the signal press the button down HORN BUTTON Press down the button the horn blares RIGHT STEERING SYSTEM WARNIN...

Page 14: ...ourself to decrease the engine speed LIGHT BUTTON in this position the headlights backlights parking lights and dashboard lights are lighted up in this position the backlights parking lights and dashboard lights are lighted up in this position the headlights backlights parking lights and dashboard lights are powered off ENGINE BUTTON Press this button can power on the electricity of motor If the b...

Page 15: ...er factors It is factory set and no adjustment is needed REVERSING GEAR DEVICE Pull from A to B for reversing gear FUEL AND ENGINE OIL RECOMMENDA TION FUEL Please use unleaded GB17930 1999 petrol with a octane number of 91 or high Using the unleaded high quality oil can prolong the life of your motorcycle and can also contribute to environmental protection 13 ...

Page 16: ...mended to use Mixed oil with different brand is unallowable Choose the different engine oil according to the various area and climate The following items are the different engine oil use in sphere of application BREAK IN FOR A NEW MOTORCYCLE The forward explains how important the proper running in is to achieve maximum life and performance of your new motorcycle The following guidelines explain pr...

Page 17: ...cause parts to graze and not fit close to each other Allow the engine to accelerate freely through the gears without exceeding the recommended maximum limits Do not however use full throttle for the first 1600 km ALLOW THE ENGINE OIL TO CIRCULATE BEFORE RIDING Allow sufficient idling time after warm or cold engine start up before applying load or reviving the engine This allows time for the lubric...

Page 18: ...ure optimum service life and the best performance of the engine WARNING Maintenance for 1000km should be according to the maintenance planning in the specification Pay more attention to the NOTE WARNING 16 ...

Page 19: ...it 2 Brake shoes to be within the wear limit 3 No dragging sponge status Tires 1 proper pressure 2 Adequate tread depth 3 No cracks or cuts on the tire surface Fuel reservation Enough fuel for the planned distance of operation light Operating all the lights front light rear light brake light light of dashboard turning light indicator Horn button The function is in normal Engine oil proper oil leve...

Page 20: ...e turning 4 You should ride the motorcycle slowly and keep a sufficient brake distance in rainy and smooth road 5 Observe the traffic regulation and limit the speed STARTING THE ENGINE WARNING Never start the engine in the narrow position to avoiding danger When the engine is COLD the procedure is as follow 1 Turn the fuel cock to ON position 2 Insert the key into the lock of electric switch and t...

Page 21: ...ectric button on OFF position before starting the machine closed down the chock valve open the throttle then press the starting lever for several times to make the engine easy to start WARNING Do not try to start the engine in the staff room for the poisonous of carbon monoxide stop the engine while there is no person watching it NOTES Do not race your engine when you are not riding A long time ra...

Page 22: ... abrasion of the rear brake system It is dangerous to stop your motorcycle by only using the front or rear brake this method will make your motorcycle out of control for the skidding Take more care and use the brake system slightly in the rainy and smooth road To brake sharply in the rugged and smooth road will make your out of control Turn the key to off Lock the steering to ensure the safety Pul...

Page 23: ...these items inspected and serviced by your authorized Zhenhua dealer or qualified service mechanic WARNING The periodic checking and maintenance to your motorcycle is very necessary and important to ensure your safety and prolong your motorcycle service life NOTES You will change one or several parts in the period of checking and maintenance We suggest that you use the authorized Zhenhua parts Mec...

Page 24: ...chain CH CH CH Air cleaner C C Valve clearance Check every 12000 km Spark plug C R Fuel line C R Replace every 4 years Engine oil R R R Oil filter R R Carburetor CH CH CH Drive chain CH CH CH Apply oil every 1000 km Brakes CH CH CH Tires CH CH Steering CH CH Front fork CH Rear suspension CH Chassis bolts and nut T T T 22 ...

Page 25: ...s more than 12 8v CAUTIONS Although the accumulator is totally sealed the improper operation will invite trouble Please observe the following items 1 Fasten the accumulator never make it loosen or make the cathode and anode opposite to each other 2 Never place it in the high temperature or smoke and flame location 3 If your eyes or skin is stained with vitriol clean it with water or go to doctor a...

Page 26: ...gged with dust intake resistance will increase with a resultant decrease in power output and increase in fuel consumption due to richer mixture Clean the air cleaner filter periodically CAUTION If driving under dusty conditions the filter must be cleaned and replaced more frequently CAUTION Never operate the engine without the air cleaner in position Operating the engine without the air cleaner wi...

Page 27: ...e when taking down the spark plug 2 The spark plug in this motorcycle is elaborate selected and can meet most working If the color of spark plug is quite different from the standard plug you d better contact with the Zhenhua dealer For the improper spark plug will effect the engine s working 3 Use the spark plug specified on the VECI label or will invite trouble for your operating so you d better ...

Page 28: ...when replacing the engine oil support your motorcycle with side stand to facilitate draining the oil fully The procedure is as follow shown 1 Stand your motorcycle with side stand Put a drain pan under the engine 2 Unscrew and remove the oil drain bolt under the engine to drain the dirt oil WARNING To avoid unnecessary hurt when the fuel and engine oil was heated 3 stamp the kick starter lever for...

Page 29: ...asic request for a engine the carburetor is set for the best calibration in the factory Do not attempt to alter its setting There are two items of adjustment however under your care the idle speed and the gap of throttle cable DRIVE CHAIN We suggest that you d better entrust Zhenghua dealer with replacement of drive chain when the chain was damaged WARNING To ensure the maximum safety the inspecti...

Page 30: ... chain with special chain oil or engine oil The drive chain should be adjusted irregularly as per the riding condition to maintain it in normal status WARNING Excessive chain slack could cause the chain to come off the sprockets and result in an accident or serious engine damage Please check and adjust the drive chain constantly WARNING The hot silencer may hurt you it will hot enough to hurt you ...

Page 31: ...Avoid contact with skin or eyes In case of contact flush thoroughly with water and call a doctor if your eyes were exposed Please check the fluid lever whether it is upward the LOWER level mark The brake fluid should be added to the reservoir whenever the fluid level begins to reach the LOWER level mark please make the fluid upwards the HIGHER mark CAUTION Do not use the remained brake fluid from ...

Page 32: ...the safety the replacement interval should not be more than that stipulated in MAINTENANCE SCHEDULE of this manual When performing the periodical check the following state of brake system should be checked 1 Dripping or not 2 Crack tube or not 3 Keep the certain recovery 4 Wore brake pads WARNING When the new brake pads begin to be used don t ride your motorcycle immediately after the replacement ...

Page 33: ...and ground which may cause side slip of motorcycle and loss of the control to the vehicle Therefore tire pressure should be within specified range Adjust the air pressure correctly when the tires are cold Cold inflation tire pressure Front tire Rear tire tire pressure 227 5KPa 241 3KPa Tire Specifications 130 60 13 M C 190 50 12 Check your tire for both wear and inflation pressure to ensure the ri...

Page 34: ...f the vehicle Check your tires frequently for both wear and inflation pressure Replace the tire as per following stipulation RENEWAL OF LIGHT When changing a burned bulb the same power bulb should be meeting If use the improper bulb the whole electrical appliance may be destroyed and the burn will burn out The specification and electrical appliance will give you more information for your considera...

Page 35: ...ck in as the follows steps 1 There is not enough fuel in the tank 2 Whether the fuel has flows into carburetor from fuel system 3 If the last step has been verified please check the igniting system WARNING Do not make the fuel flow all ground it should be put into containers Keep the fuel off the hot engine and exhausting pipe Keep away from fire or fire source or hot source while performing the t...

Page 36: ... system of fuel tank 2 check for ignition timing of ignition system 3 check for engine idle speed CAUTION Before servicing you are strongly recommended to contact Zhenghua authorized service center If your motorcycle is valid in guarantee period servicing by yourself may affect your advantage of guarantee CLEANING To protect the surface of painting you should clean your motorcycle periodically Che...

Page 37: ...ger after cleaning 4 Add the lubricating oil to the drive chain after cleaning and drying ALUMINUM TIRE MAINTENANCE The corrosion is caused when the aluminum tire gets to rocky and mud road You d better clean and dry it with soft cloth NOTE To avoid the unnecessary scar never use the abrasive detergent and polishing clean your tire STORAGE GUIDE Extended storage such as for winter requires that yo...

Page 38: ...where petrol is stored 3 perform the following antirust procedures in cylinder inside Remove the spark plug cover fix it to near plastic parts with rubberize fabric or cord let it separated from the spark plug Poor a tablespoon 15 20cc of clean engine oil into the cylinder then cover the spark plug hole with a cloth Operate the kick starter several times to distribute the oil Reinstall the spark p...

Page 39: ...ary then reinstalls it on the original position 3 drain the nebulous anti rusting oil remained in fuel reservoir Fill the fuel tank with fresh petrol 4 perform all pre ride inspection checks refer to related contents Before restoring the normal riding test ride the motorcycle in a safe riding area from traffic if no trouble found you can restore the normal riding 37 ...

Page 40: ...oled Bore 69mm Stroke 66 8mm Piston displacement 249ml Compression ratio 10 3 1 Carburetor piston type Air cleaner polyurethane foam filter Starter system pull and electricity Lubrication system pressure and splash combined Max speed 90km h Max oil consumption 2 4L 100km Max power 12kw 6500r min Standard power and rotation 14kw 6500r min Max torque 19 5N m 5000r min Idling 1500r min 38 ...

Page 41: ...this manual You should become thoroughly familiar with the information presented in this operation manual before riding your motorcycle All information instructions photographs and specifications contained in this manual are based on the latest product information available at the time of publication Due to improvements or other changes there may be some discrepancies in this manual Zhenhua reserv...

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