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Step 1: 

Remove the tank and riser tube assembly from the carton and make sure the
softener tank is empty and clean.

 

Step 2: 

Cover the distributor pipe with a clean rag or plastic so that 

NO

 gravel or media

enters the distributor pipe.

 

Step 3: 

Load the media - Refer Media Placement instructions.

a)  Pour in the underbed gravel (No.6).   Refer Table 1.   40kg.

b)  Level out the underbed gravel using a broom handle/PVC pipe. The underbed

gravel should cover the bottom distributor by about 25mm.

CAUTION:
Do not raise the distributor pipe. If gravel is allowed to get under the
distributor, empty and start again.

c)  After loading and levelling the No. 6 Gravel underbed, place the media in the

tank in the 

correct order which is D1, D2, 7M Sand, and D3.

¬

 

Slowly fill the tank

.

Step 4: 

To obtain optimum performance from your unit, exercise particular care in
ensuring that each grade of media is levelled evenly over the previous layer.

Step 5: 

Fill the tank with water to 50mm from the top.

 

Step 6: 

Clean top of tank (neck & threads) of all traces of media. Remove the rag or
plastic fitted in Step 2, taking care not to raise the riser pipe.

Step 7: 

Unpack the valve, remove the cap screws and separate the adaptor. Store gasket
safely. Check that the tank thread ‘O’ ring and the internal Riser Pipe "O" ring
seals are in place. Using a little silicone “O” ring lubricant, lubricate the outer seal
surfaces only.

Step 8:

 

Fit the adaptor to the tank, carefully, to allow the distributor pipe to locate
centrally. Screw down firmly by hand. Do not over tighten. Place the gasket on
the tank adaptor, fit the valve body with cap screws provided. Tighten cap screws
evenly.

MEDIA INSTALLATION

Summary of Contents for AFM20-180

Page 1: ...TRUCTIONS Model AFM20 180 Serial No Telephone 07 3219 2233 Facsimile 07 3219 2266 Email sales ibcwater com au Website www ibcwater com au FILTRATION WATER TREATMENT PRODUCTS for commercial industrial...

Page 2: ...tion of the entire stratified bed resulting in low operating costs This unit is not designed to remove colloidal matter a plant capable of coagulation is required in such cases Operating Parameters Wa...

Page 3: ...following instructions are provided as a general guide The filter requires a 10amp 240 volt GPO The filter installation must be protected from the elements FIG 4 INSTALLATION SINGLE TANK SOFTENER INST...

Page 4: ...M Sand and D3 Slowly fill the tank Step 4 To obtain optimum performance from your unit exercise particular care in ensuring that each grade of media is levelled evenly over the previous layer Step 5 F...

Page 5: ...Page 5...

Page 6: ...again and rotate anti clockwise to the fast rinse position and release Verify that the spindle has moved to its correct position as indicated in the following illustrations Step 4 Allow the red knob...

Page 7: ...with the duty conditions for maximum economy NOTE This is only a guide for initial setting and should be altered to suit each individual installation in accordance with load conditions of the raw wat...

Page 8: ...the same number of hours Time indicated as BLACK ARROW will no longer be correct Each additional pin either pulled out or pushed in equals 3 minutes SET BACKWASH TIMING Pull pins as shown for desired...

Page 9: ...min 2 pins outward Valve Position MANUAL OPERATION Push in RED KNOB and turn COUNTERCLOCKWISE to the START position Release Unit will then go through a complete regeneration as programmed VALVE AND CY...

Page 10: ...Page 10 ELECTRICAL DIAGRAMS Wiring Diagram 450 Impulse Timer Wiring Diagram 440 Six Day or Seven Day Timer...

Page 11: ...Page 11 FLOW SCHEMATIC...

Page 12: ...Page 12 REPLACEMENT PARTS...

Page 13: ...0 gpm BSPT 36 1076297 PWA assembly 962 1034712 15 gpm NPT 37 ZHDW4152 Marker strip 11 20 1034713 15 gpm BSPT 38 650022 10 Terminal block 1034714 25 gpm NPT 39 SCS 0064 Screw 4 40 x 5 8 round head 1034...

Page 14: ...60Hz 100V 50Hz 230V 50Hz Optional standard electrical rating 962 Controller 230V 50 60Hz Electrical cord when furnished with standard rating 6ft 3 wire with plug Electrical Connection Terminal strip S...

Page 15: ...ory and rotation checked at this time However resetting may be necessary from time to time should the unit fail to draw brine Setting is simple index position to service position fully in switch off p...

Page 16: ...e 16 MEDIA PLACEMENT MULTI MEDIA SEDIMENT FILTER Sequence in Tank AFM20 1st in bottom of tank 30kg 6 gravel 1 Bag 2nd 44kg D1 2 Bags 3rd 44kg D2 2 Bags 4th 80kg 7M Sand 4 Bags 5th 50kg D3 2 Bags Table...

Page 17: ...AGE UNIT WILL NOT BACKWASH AUTOMATICALLY Page Eighteen UNFILTERED WATER TO SERVICE Page Eighteen LEAK TO DRAIN Page Nineteen INSUFFICIENT SERVICE FLOW RATE Page Nineteen TROUBLE SHOOTING GUIDE AFM20 1...

Page 18: ...down and fully engaged F VALVE MOTOR MICRO SWITCH NOT OPENING OR CLOSING adjust micro switch stack Fig 20 G VALVE MOTOR MICRO SWITCH BURNED OUT replace micro switch H VALVE MOTOR MICRO SWITCH NOT OPE...

Page 19: ...located at drain and of plunger A UNIT MAY BE FOULED WITH SUSPENDED SOLIDS backwash and check again B SERVICE INLET OR OUTLET VALVE NOT FULLY OPENED ensure they are opened C PISTON OUT OF POSITION re...

Page 20: ...Page 20...

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