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INSTALLATION AND OPERATING MANUAL

 

1.0 INSTALLATION 

1.1 General description 

The 

ICP

 Compressor is dry and contactless machines, enclosed in acoustic sound shied and designed to

 

have

cooling air passed through the sound shied by fan. The warm air is exhausted through the vent. The 

ICP

 is

constructed in modular construction consisting of two compartments: pumping and gear chambers

 

separated by 

using labyrinth seals. In the pump chamber, as two rotary claws rotate in opposite direction, the air sucked in, 

shall be compressed and discharged under pressure. In the gear chamber (box), two gears for synchronizing of 

claws rotation will be located with oil lubrication. For reduction of the noise, inlet silencer shall be installed in 

compressor inlet side. For a protection of overload, a pressure safety valve or regulating valve is installed in 

exhaust. The compressors are directly driven by a flanged motor via a coupling. The 

ICP

 Series compressors are

identical in internal construction to 

ICV

 vacuum pump, but are

 

outfitted with different inlet and outlet accessories

to allow for operation as a compressor. 

1.2

 

Unpacking

Inspect the box and compressor carefully for any signs of damage incurred in transit. Since all compressors are 

ordinarily shipped F. O. B. from our factory or regional warehouse, such damage is the normal responsibility of the 

carrier and should be reported to them. 

The  compressor  is  bolted  to  the  skid  with  studs  that  are  connected  through  the  rubber  feet  of  compressor. 

Remove  the  nuts  from  the  underside  do  the  crate  and  remove  the  compressor.  Unscrew  the  studs  from  the 

rubber feet. 

    The inlet and exhaust of the compressor are covered with plastic caps to prevent dirt and other foreign 

substances from entering compressor. Leave these caps in place until you are ready to pipe the compressor to 

your equipment. 

1.3    Location 

    Install the compressor in a horizontal position on a level surface so that the pump can be evenly supported on 

its rubber feet. Leave 30 ~ 45 cm of access around the compressor to allow proper cooling. Also, adequate 

ventilation must be provided for the cooling, 

    Allow access to the oil sight glass in order to inspect the oil level regularly, and the oil fill and oil drain port for 

easy service. 

   

1.4  Power Requirements 

A schematic diagram for the electrical motor terminal connections is located in the junction box of the motor or on 

the motor nameplate. Typical wirings for Three Phase Motors are as below:

 

Wiring Scheme- Three Phase Motor 

Delta Connection 

Low Voltage 

L1 

L2 

L3 

W2 

U2 

V2 

U1 

V1 

W1 

Summary of Contents for ICP 255

Page 1: ...I VA CO srl Installation And Operating Manual ICP SERIES VACUUM PUMP MODELS 255 305 415 515 www ivaco it 2 2017 REV1 ...

Page 2: ... 1 0 INSTALLATION 1 1 General description 1 2 Unpacking 1 3 Location 1 4 Power Requirements 1 5 Pressure Connections 1 6 Oil Filling on Gear box 2 0 SAFETY 2 1 General Notices 2 2 Warning Label and explanation 2 3 Location of Labels 3 0 OPERATION 3 1 Start up 3 2 Stopping the compressor 3 3 Ambient operating conditions This manual is written to cover following contact less operating claw type comp...

Page 3: ...signs of damage incurred in transit Since all compressors are ordinarily shipped F O B from our factory or regional warehouse such damage is the normal responsibility of the carrier and should be reported to them The compressor is bolted to the skid with studs that are connected through the rubber feet of compressor Remove the nuts from the underside do the crate and remove the compressor Unscrew ...

Page 4: ... is at least the size of the compressor inlet connections Smaller lines result in a reduced compressor capacity Compressors operating in parallel on a common main line should have a manual or automatic operated shut off valve or positive action check valve installed in the suction line adjacent to the pump suction flange Remove the plastic protective cap from the discharge port prior to connection...

Page 5: ...ped immediately I VA CO shall have no liability for any accident and failure arising from no compliance with instructions in this manual 2 2 Warning labels and its explanation Following warning labels are shown and attached on ICP series compressors 2 2 1 Read and Understand a manual Read and understand operator s manual before using this machine 2 2 2 Burn Hazard Hot surface Do not touch 2 2 3 Lo...

Page 6: ...tion Do not run the compressor without regulating valve or safety valve Do not set the regulating valve or safety valve at over permissible pressure The compressor may be damaged severely The standard version is for use of dry air only and may not be used in hazardous areas Handling of humid air or gases containing aggressive chemicals is possible only with specially configures units Consult I VA ...

Page 7: ...replaced when dirty Consult service agent for replacement element information Caution Depending on the mounting position of the filter be careful not to allow accumulated foreign material to fall in the pump suction inlet when removing the filter cartridge Horizontal filter installation is recommended to prevent this 4 3 Maintenance Chart Weekly Check inline inlet filter element More often if high...

Page 8: ...tamination of the claws Remedy Clean the pumping chamber and rotary claws 5 4 2 Possible cause Coupling insert is worn Remedy replace coupling insert in motor pump coupling 5 4 3 Possible Cause Bearing noise Remedy replace bearings or call service agent for service or exchange program 5 5 Problem Compressor will not start 5 5 1 Possible Cause Supply voltage is not proper or is overloaded Motor sta...

Page 9: ...13 18 13 18 22 26 18 26 36 50Hz 7 5 11 7 5 11 15 11 15 18 5 22 15 18 5 22 30 RPM 60 50Hz RPM Voltage Available V 60Hz 50Hz Oil Capa Gear box Ltr Inlet Outlet Conn BSP G W x H mm 60Hz 1001 1171 1171 1171 1183 1183 1274 1274 1340 1395 1289 1410 1410 50Hz 961 1171 973 1183 1183 1274 1274 1274 1340 1289 1289 1355 1410 Amb Operating Temp ºC Accessories 400 500 ICP 255 ICP 305 ICP 405 ICP 515 300 360 48...

Page 10: ...A B 50Hz 7 5Kw 961mm 60Hz 9 2Kw 1 001mm 50Hz 11Kw 1 171mm 379mm 60Hz 15Kw 1 171mm 379mm 60Hz 15Hp 1 139mm 389mm 60Hz 20Hp 1 183mm 433mm 60Hz 25Hp 1 239mm 468mm 166 494 646 757 398 573 501 474 96 611 731 34 B A ...

Page 11: ... B 50Hz 7 5Kw 973mm 50Hz 11Kw 973mm 379mm 50Hz 15Kw 973mm 379mm 60Hz 15Kw 973mm 379mm 60Hz 18 5Kw 973mm 379mm 60Hz 20Hp 1 195mm 433mm 60Hz 25Hp 1 251mm 468mm 34 B A 625 745 646 757 398 573 474 474 96 414 180 494 ...

Page 12: ...ASS y DRAWING ICP 255 305 IEC ...

Page 13: ...ASS y DRAWING ICP 255 305 NEMA ...

Page 14: ... 5 24 Bearing cover 1 94 Shield Cover Side 1 643 Hex Socket Head Cap Screw M6 x 10 4 25 Key for Gear 2 95 Shield Cover Front 1 644 Hex Socket Head Cap Screw M6 x 15 12 26 Key for Coupling 1 96 Accoustic Mat for Shield Cover front and Side 1 650 Hex Socket Head Cap Screw M6 x 65 4 27 Sleeve 2 97 Foot Rubber 7 656 Hex Socket Head Cap Screw M12 x 25 2 28 Power Lock ICP 305 2 4 100 Coupling Pump Side ...

Page 15: ...mm 50Hz 15Kw 1 274mm 60Hz 15Kw 1 274mm 50Hz 18 5Kw 1 274mm 60Hz 18 5Kw 1 274mm 50Hz 22Kw 1 340mm 346mm 60Hz 22Kw 1 340mm 346mm 60Hz 30Kw 1 395mm 514mm 60Hz 20Hp 1 286mm 60Hz 25Hp 1 287mm 438mm 60Hz 30Hp 1 381mm 510mm 60Hz 40Hp 1 391mm 494mm ...

Page 16: ... B 50Hz 15Kw 1 289mm 50Hz 18 5Kw 1 289mm 60Hz 18 5Kw 1 289mm 50Hz 22Kw 1 355mm 346mm 50Hz 30Kw 1 410mm 514mm 60Hz 30Kw 1 410mm 514mm 60Hz 37Kw 1 410mm 514mm 60Hz 25Hp 1 302mm 60Hz 40Hp 1 406mm 494mm 60Hz 50Hp 1 444mm 532mm ...

Page 17: ...ASS y DRAWING ICP 405 515 IEC ...

Page 18: ...ASS y DRAWING ICP 405 515 NEMA ...

Page 19: ... Socket Head Cap Screw M5 5 25 Key for Gear 2 94 Shield Cover Side 1 643 Hex Socket Head Cap Screw M5 4 26 Key for Coupling 1 95 Shield Cover Front 1 644 Hex Socket Head Cap Screw M6 16 27 Sleeve 2 96 Accoustic Mat for Shield Cover front and Side 1 651 Hex Socket Head Cap Screw M16 4 28 Power Lock ICP 515 2 4 97 Foot Rubber 9 653 Washer Spring Lock 16mm 4 30 Flinger 2 100 Coupling Pump Side 1 656 ...

Page 20: ...I VA CO Italian Vacuum Compressors Via delle Brigole 33 23877 Paderno d Adda LC Italy 39 039 9281084 info ivaco it www ivaco it ...

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