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HYUNDAI

09

MIG

-160/200

6.4.2 Operation method

1)  After being installed according to the above method, and with the power switch on, the machine starts with 

the power LED on and the fan working. Open the cylinder valve and adjust the flow regulator to get the 
proper gas flow.

2)  Switch the MMA/MIG shift switch to MIG mode, and select proper welding voltage and welding current by 

adjusting the voltage control knob in MIG and wire feed speed control knob in MIG on the front panel of the 
machine.

3) Welding can be carried out by pushing the torch trigger on the welding torch.
4) 1 second after the arc stops, the gas supply will be cut off.

7.1 Working environment

1) The product shall be operated under dry environment with normal humidity under 90%.
2) The temperature of working environment should be between -10  and 40 .
3)  Avoid welding in the open air unless sheltered from sunlight and rain. Keep it dry anytime and do not place 

it on wet ground or in puddles.

4) Avoid welding in dusty area or environment with corrosive chemical gas.
5) Avoid working in the environment where the air circulation is too strong
6) Gas shielded arc welding should be operated in environment without strong airflow.

7.2 Safety tips

Over-current/over-voltage/over-heating protection circuit is installed in this machine. If the input voltage or the 
output current is too high or machine inside temperature over heating inside, the machine will stop automati-
cally. However, excessive use (e.g. too high voltage) of machine may also damage machine, so please note:
1)  Ventilation 

 

 

 

 

    

High current passes when welding is carried out, thus natural ventilation cannot satisfy the machine’s 
cooling requirement. Maintain good ventilation through the louvers of the machine. The minimum distance 
between the machine and any other objects in or near the working area should be 30cm. Good ventilation 
is of critical importance for the normal performance and lifespan of the machine.

2)  Welding operation is forbidden while the machine is overload. 

    

Remember to observe the max load current at any moment (refer to the corresponding duty cycle). Make 
sure that the welding current should not exceed the max load current. Overload could obviously shorten 
the machine’s lifespan, or even damage the machine.

(3)  Over-voltage is forbidden. 

   

 

 

 

Regarding the power supply voltage range of the machine, please refer to “Main Parameters” table. This 
machine is of automatic voltage compensation, which enables the maintaining of the voltage range within 
the given range. In case that the input voltage exceeds the stipulated value, it would possibly damage the 
components of the machine.

7. Caution

Summary of Contents for HYMIG-200

Page 1: ...DC INVERTER MIG WELDER MIG 160 200 User Manual Original Instructions For Your Safety Read and understand this manual before use Keep this manual for future reference...

Page 2: ...this welder therefore some parts of this welder may be changed in order to achieve the better quality but the main functions and operations will not be alternated and changed Your understanding would...

Page 3: ...ty General Description Main Parameters Electric Block Diagram Operation Control and Description Installation Debugging and Operation Caution Maintenance Troubleshooting Exploded Drawing 2 4 4 5 6 7 9...

Page 4: ...et gloves clothes Make sure that you are insulated from the ground and work piece Make sure that your working position is safe Smoke gas may be harmful to health Keep the head away from smoke and gas...

Page 5: ...e center of your supplier to seek professional help if you still cannot fully understand after reading the manual or still cannot solve the problem according to the manual Safe use of the welding torc...

Page 6: ...lding dynamic characteristic control circuit in MIG stable arc little spatter beautiful weld bead high efficiency Removing tip ball after welding high no load voltage and soft start wire feeding resul...

Page 7: ...HYUNDAI 05 MIG 160 200 4 Electric Block Diagram...

Page 8: ...rheating LED b Power LED c Feed wire adjust d MMA current MIG voltage adjust knob e MMA MIG shift switch f Quick socket g Quick socket h European connector of the welding torch in MIG Back panel i Gas...

Page 9: ...the cable plug with work clamp into the output terminal f on the front panel of the machine and tighten it clockwise 3 Generally DCEP connection and DCEN connection are available in MMA DCEP Connect t...

Page 10: ...he groove size in the feeding position on the drive roll matches the contact tip size of the welding torch and the wire size Release the pressure arm of the wire feeder to thread the wire through the...

Page 11: ...current over voltage over heating protection circuit is installed in this machine If the input voltage or the output current is too high or machine inside temperature over heating inside the machine w...

Page 12: ...dam age to the machine Before connecting cables make sure the power is off The correct way is to connect the cables to the ma chine first and make sure they are firmly tightened and then connect the...

Page 13: ...it does not work it indicates that the power cord is not in good contact 2 If the fan works it indicates that the control PCB inside the machine fails There is no response when pushing the torch trig...

Page 14: ...ng torch away immediately when stopping weld ing so that the shielded gas can protect the weld bead 2 Prolong the post flow time of the shield gas and contact our company Correct Disposal of this prod...

Page 15: ...otective ring 11 Middle case 12 Plastic panel 13 Indicator 14 Reactor 15 MMA MIG switch 16 Potentiometer 17 Euro socket 18 Latch catch 19 Foot pad 20 Bottom case 21 Left side case 22 Grounding screw 2...

Page 16: ......

Page 17: ...HYUNDAI Corporation 25 Yulgok ro 2 gil Jongno gu Seoul 03143 Korea Post Code 03143 82 2 390 1114 www hyundaicorp com Copyright HYUNDAI Corporation All rights reserved Made in P R C...

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