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24

12.Troubleshooting

PROBLEM

POSSIBLE CAUSES

SUGGESTED SOLUTIONS

The sprayer

does not turn

ON.

The mains power lead is not plugged

in.

Plug the mains power lead into a

mains power outlet.

No voltage is coming from the mains

power outlet.

Properly test the power supply voltage.

The ON/OFF Switch (10) is set to OFF. Turn the ON/OFF Switch (10) to ON.
The extension cord is damaged or has

too low capacity.

Replace the extension cord with a

suitable voltage.

Little or no

material flow.

Spray Tip (5) is clogged.

Clean Spray Tip (5) using cleaning pin.

Suction Hose (16) is clogged.

Clean Suction Hose (16).

Suction Hose (16) is loose at the

Suction Hose inlet Port.

Clean the Suction Hose (16)

connections and tighten securely.

Suction Hose Filter (15) clogged.

Clean or replace Suction Hose Filter (1

5). Use the appropriate cleaning

solution depending on the material

used

The Spray Tip

leaks

The Nozzle Guard (4) nut is loose.

Tighten the Nozzle Guard (4) nut.

Spray Tip (5) was assembled

incorrectly,

Remove Spray Tip (5) and assemble

correctly.

Spray Tip (5) is worn.

Replace the Spray Tip (5).

Atomization is

too coarse.

Spray Tip (5) and Nozzle Guard (4)

clogged.

Clean.

Suction Hose Filter (15) clogged.

Clean or replace.

Material

leaking.

Nozzle Guard (4) is loose.

Tighten the Nozzle Guard (4).

Spray Tip (5) is worn.

Replace the Spray Tip (5).

Seal inside the Nozzle Guard (4) worn. Replace the seal. Contact After Sales

Support.

Material building up inside Spray Tip

(5) and Nozzle Guard (4).

Clean using the appropriate cleaning

solution depending on the material

used

Pattern runs or

sags.

Applying too much material.

Increase movement of Spray Gun (6).

Too much

over-spray.

Gun too far from spray object.

Reduce distance.

Pattern is very

light and blotchy

Moving the Spray Gun (6) too fast.

Decrease movement of Spray Gun (6).

Spluttering

paint.

Air bubbles in the Return Hose

(13).

Perform “Priming the Pump” steps

Suction Hose

(11) not sucking

up water when

cleaning the

unit.

Lack of pressure.

Using the appropriate cleaning

solution in place of material, perform

the “Priming the Pump” steps

Summary of Contents for HSPA800-AC

Page 1: ...1 AIRLESS PAINT SPRAYER HSPA800 AC PLEASE READ THE INSTRUCTION MANUAL CAREFULLY BEFORE USE...

Page 2: ...L SPECIFICATIONS 9 6 CONTROLS AND FUNCTIONS 9 7 MATERIAL PAINT SELECTION 9 8 ASSEMBLY 10 9 PRE OPERATION 12 10 SPRAYING 14 11 CLEANING 18 12 TROUBLESHOOTING 24 13 MAINTENANCE STORAGE 25 14 DISPOSAL IN...

Page 3: ...not use a paint or a solvent containing halogenated hydrocarbons See operating instructions for examples of these types of materials 8 Keep spray area well ventilated Keep a good supply of fresh air...

Page 4: ...erial being sprayed and consult the markings on the container or information supplied by the manufacturer of the material to be sprayed including requirements for the use of personal protective equipm...

Page 5: ...MSDS from distributor or retailer Check equipment daily Repair or replace worn or damaged parts immediately with manufactory replacement parts only Do not alter or modify equipment Use equipment only...

Page 6: ...ch are not designed for potentially explosive atmospheres B Use of electrostatic atomizing and spraying equipment with machines not specially designed for this equipment because it may result in serio...

Page 7: ...use and make certain that all connections are secure K ALWAYS be aware of your work area surroundings and the people around the work area to ensure your safety L The Coating and auxiliary material is...

Page 8: ...Carry Handle 10 ON OFF Switch 11 Prime Spray Switch 12 Return Hose Inlet Port 13 Return Hose 14 Stand 15 Suction Hose Filter 16 Suction Hose 17 Suction Hose Inlet Port 18 Spray Hose Outlet Port Conten...

Page 9: ...ump uses to push the fluid through the Spray Gun 6 Suction Hose 16 Fluid is drawn through the Suction Hose 16 into the pump Return Hose 13 Fluid is sent back through the Return Hose 13 to the original...

Page 10: ...lammable liquid fertilizers The use of these materials will cause premature wear and block the spray tip and will void warranty To obtain the best results from your Airless Spray Station PLEASE READ T...

Page 11: ...Do not overtighten Fig 3b 3 Thread the Nozzle Guard 4 with the Spray Tip 5 onto the Lance 19 and tighten with the supplied wrench Do not overtighten Fig 3b Adding lubricant Before starting the machin...

Page 12: ...elief Procedure Always follow the Pressure Relief Procedure when shutting the machine off for any purpose This procedure is used to relieve pressure from the Spray Hose 1 Failure to do so may result i...

Page 13: ...stream of paint coming out of the Return Hose and into the waste container 5 Set the Prime Spray Switch 11 to SPRAY position Fig 6d 6 Wait for the Airless Spray Station to cut out after a few moments...

Page 14: ...14 10 Spraying Spraying Procedure NOTE Ensure the Airless Spray Station has been properly primed BEFORE commencing spraying operations Refer to Priming the Pump instructions...

Page 15: ...gulate pressure This is normal IMPORTANT When finished spraying perform Pressure Relief Procedure IMPORTANT If you have not finished painting with your airless sprayer and want to take a short break 3...

Page 16: ...4 to match the direction of the preferred spray pattern Fig 8 Spraying Technique 1 Move the Spray Gun 6 with the entire arm not by flexing the wrist This will keep the Spray Gun 6 at right angles to...

Page 17: ...oors on a windy day as the results may be unsatisfactory Only apply one coat at a time always allow a coat to completely dry before adding another coat Avoid stopping and starting as this can lead to...

Page 18: ...10 1 5 litres of water when performing the cleaning procedure For OIL BASED material e g enamel paint lacquer Use ONLY the appropriate cleaning solution Read the cleaning instructions printed on the...

Page 19: ...e Prime Spray Switch SPRAY position Fig 10d 5 Aim the Spray Gun 6 into an empty bucket then squeeze and hold the Trigger 3 until most of the paint is removed from the Spray Hose 1 6 Lock the spray gun...

Page 20: ...20...

Page 21: ...ose 16 Fig 11a 2 Clean the Suction Hose Filter 15 with the appropriate cleaning solution Fig 11 b 3 Thread the Suction Hose Filter 15 back onto the Suction Hose 16 once it has also been cleaned Cleani...

Page 22: ...te anti clockwise until the Spray Gun Handle 7 can be completely removed Fig 1 2d TIP Using a shifter or bench vice to hold the upper body of the Spray Gun 6 will make this step much easier 5 Remove t...

Page 23: ...23...

Page 24: ...the Nozzle Guard 4 nut Spray Tip 5 was assembled incorrectly Remove Spray Tip 5 and assemble correctly Spray Tip 5 is worn Replace the Spray Tip 5 Atomization is too coarse Spray Tip 5 and Nozzle Gua...

Page 25: ...into the Handle 7 and align the Handle 7 with the upper body of the Spray Gun 6 Fig 13a 2 While holding the upper body of the Spray Gun 6 tighten the Handle 7 using the supplied wrench Fig 1 3b 3 Hoo...

Page 26: ...suction tube and move the steel ball with a screwdriver 1 First take out the down suction valve clamp by hand arrow 1 2 Take the suction tube assembly out of the down suction valve by hand arrow 2 3 T...

Page 27: ...a rag over the Spray Hose Outlet Port 18 8 Switch ON the machine for 5 SECONDS by pressing the I on the On Off Switch 10 Then Switch OFF the machine by pressing the O on the On Off Switch 10 9 Set th...

Page 28: ...with the following directive Directive EMC 2014 30 UE Rohs Directive EU 2015 863 amending 2011 65 EU And in conformity with the following standards EN 60204 1 2006 A1 2009 EN ISO 12100 2010 EN 55014 1...

Page 29: ...user manual Due to our policy of continuous product improvement we reserve the right to alter or change specifications without notice Consequently the product may be different from the information co...

Page 30: ...fore dropping off the machine Go to the repair station with the complete machine packed accompanied by the purchase invoice and the station support sheet downloadable after the service request is comp...

Page 31: ...ssary for repairs and more generally the costs related to the immobilization of the product The costs of a second opinion established by a third party following an estimate by a SWAP Europe repair sta...

Page 32: ...29...

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