Hyundai DHY2500L/E User Manual Download Page 5 | Manualshive

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CONTENTS

3.7 Battery

3.8 Control

panel

3.9 Welding

process

4.

MAINTENANCE OF DIESEL GENERATING SET

4.1

Maintenance of diesel generator

4.1.1 Change lube oil

4.1.2 Change/clean the element of air cleaner

4.1.3

Change

fuel

filter

4.1.4 Check the electrolytic and charge the battery

4.1.5

General

maintenance

5.

LONG TERM STORAGE

6.

TROUBLE SHOOTING AND REMEDY

7. GUARANTEE
8. NOTES

4

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Summary of Contents for DHY2500L/E

Page 1: ... OF HYUNDAI CORP SEOUL KOREA OPENTYPE DHY2500L E DHY4000L E DHY6000L E 3 SILENTTYPE DHY4000SE 3 DHY6000SE 3 WELDERTYPE DHYW180AC DHYW190AC DIESEL GENERATOR USER MANUAL REVIEW MANUAL CAREFULLY TO AVOID PERSONAL INJURY EN ...

Page 2: ...ing any obligation No part of this publication may be repro duced without written permission This manual deals with the general items for the HYUNDAI diesel generator set however this manual may vary with the development of the product in the future This manual should be considered a permanent part of the generator and should remain with the generator if resold Please give special attention to the...

Page 3: ...he generator when is load applied be sure to disconnect any apparatus from the generating set prior start of prior stop 13 Do not allow children to operate the engine Keep children and pets away from the area of operation 14 The engine and exhaust become very hot during operation Keep the gene rating set at least 1 5 meter away from buildings and other equipment during operation Keep flammable mat...

Page 4: ...e parts open type 3 OPERATION OF DIESEL GENERATING SET 3 1 Notes of operating diesel generating set 3 1 1 Preventing of fire 3 1 2 Preventing the suction of exhaust gas 3 1 3 Preventing the damage by high temperature parts 3 1 4 Preventing the electric shock or short circuit 3 1 5 Other safety points 3 1 6 Charging the battery 3 2 Preparation before starting 3 2 1 Selection of the fuel 3 2 2 Filli...

Page 5: ...nance of diesel generator 4 1 1 Change lube oil 4 1 2 Change clean the element of air cleaner 4 1 3 Change fuel filter 4 1 4 Check the electrolytic and charge the battery 4 1 5 General maintenance 5 LONG TERM STORAGE 6 TROUBLE SHOOTING AND REMEDY 7 GUARANTEE 8 NOTES 4 22 22 22 23 23 23 24 26 27 27 28 28 29 30 ...

Page 6: ... 222 293 50 60 5 5 5 kW 5 5 6 0 kW 230 120 240 23 9 50 2x16A XX LED4 14 13 11 5 77 5 78 12 8 3 36 Diesel D400 10 Manual Elec start 418 1 65 A5 1 A5 5 1 5 5 5 1 AVR 93 108 98 113 102 213 281 50 60 6 3 6 9 kVA 6 9 7 6kVA 400 120 240 16 2 36 1x16A 3 1x16A 1 XX 1 LED4 14 13 77 5 78 12 8 3 36 Diesel D400 10 Manual Elec start 418 1 65 A5 3 A5 5 3 6 3 6 9 0 8 AVR 93 108 98 113 102 213 281 Generator Set E...

Page 7: ...ency Hz Rated Power Max Power Voltage V Current A Sockets Display FuelTank Capacity L RunningTime under 50 Load hr NoiseLevelbehind7Meters50 Load dBA DC Output V A 2 Battery Ah EngineType Engine Power Output HP Start Method Displacement ml Oil Capacity L Alternator Rated Power kVA Power Factor Cosφ Voltage Regulation N G kg G W kg Loading capacity 20 40 40HQ 50 60 6 3 6 9 kVA 6 9 7 6 kVA 400 120 2...

Page 8: ...ion N W kg G W kg Loading capacity 20 40 40HQ Generator Model DHYW180AC DHYW190AC DHYW180AC 720 530 580 740 550 610 Carton DHYW190AC 720 530 580 740 550 610 Carton 50 4 5 kW 5 kW 230 12 180 LED4 14 30 77 5 12 8 3 36 Diesel D400 10 Electrical start 418 1 65 A5W 2 5 1 AVR 110 113 102 213 281 50 2 5 kW 1 2 8 kW 230 12 190 LED4 14 30 77 5 12 8 3 36 Diesel D400 10 Electrical start 418 1 65 A5W190 2 5 1...

Page 9: ...89 0 87 0 85 0 83 0 81 0 79 0 77 1500 0 87 0 85 0 83 0 82 0 8 0 79 0 77 0 75 0 73 0 71 2000 0 81 0 79 0 77 0 76 0 74 0 73 0 71 0 7 0 68 0 65 2500 0 75 0 74 0 72 0 71 0 69 0 67 0 65 0 64 0 62 0 6 3000 0 69 0 68 0 66 0 65 0 63 0 62 0 61 0 59 0 57 0 55 3500 0 64 0 63 0 61 0 6 0 58 0 57 0 55 0 54 0 52 0 5 4000 0 59 0 58 0 56 0 55 0 53 0 52 0 5 0 49 0 47 0 46 HEIGHT m TEMPERATURE Celsius HUMIDITY BETWE...

Page 10: ...te table 5 All products manufactured from ITC Power under license of HYUNDAI Corporation include a name plate on the generator set in order to trace the production time and the model DHY2500L E DHY4000L E DHY4000SE DHY6000L E 3 DHY6000SE 3 LOAD MODEL Home electric appliance incandescent lamp Projector electric cooker T V bulb microwave 1760 W 2640 W 4400 W Machine with rectifier type motor Drillin...

Page 11: ...4 thermal breaker 5 CPD41E Single phase socket CPD42E Three phase socket 6 single phase socket 7 pre heater push button 8 ATS connector 9 12V connector 10 earth connector 11 10A fuse 2 1 3 Control panel LED3 Electric start Silent type CPD43E CPD44E 1 panel plate 2 LED3 display 3 key contactor 4 emergency stop button 5 thermal breaker 6 10A fuse 7 earth connector 8 12V connector 9 pre heater push b...

Page 12: ...E 3 30mA leakage breaker 1 thermal breaker for 1 socket 5 CPD11E Single phase socket CPD12E Three phase socket 6 single phase socket 7 pre heater push button 8 ATS connector 9 12V connector 10 earth connector 11 10A fuse 2 2 3 Control panel LED3 Electric start Silent type CPD14E CPD15E 1 panel plate 2 LED4 display 3 key contactor 4 emergency stop button 5 CPD14E 1 30mA leakage breaker CPD15E 3 30m...

Page 13: ...panel plate 2 key contactor 3 LED4 display 4 Thermal breaker 5 Single phase socket 6 Welder Power switch only for model DHYW190AC 7 Intensity regulator 8 pre heater push button 9 ATS connector 10 12V connector 11 earth connector 12 10A fuse 1 2 3 4 5 6 7 8 9 10 11 12 12 ...

Page 14: ...uel cap 3 lift hook 4 handle 5 air filter cover 6 name plate 7 control panel 8 door for maintenance 9 wheels 3 hook 4 handle 9 wheels 10 muffler output 11 AVR door access 12 speed handler 13 oil dipstick 14 oil prime filter 15 oil drain screw 16 battery 1 2 3 4 5 6 7 8 9 9 3 4 9 9 10 11 12 13 14 15 16 13 ...

Page 15: ...ir filter 5 recoil starter 6 injection pump 7 speed handler 8 oil refill Oil dipstick 9 oil filter 10 oil drainage 11 control panel 2 fuel level indicator 3 fuel cap 12 decompressor acces 13 muffler 14 name plate 15 starter motor 16 oil refil oil dipstick 17 battery 1 1 2 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 14 ...

Page 16: ...g it is not allowed to touch high temperature parts such as muffler and its shell etc 3 1 4 Preventing the electric shock or short circuit For avoiding the shock by electricity or short circuit it is forbidden to touch with hand the alternator when working Do not operate the generator in raining or foggy or close to any water spray For preventing the shock by electricity the grounding should be ma...

Page 17: ... oil Put the generator on plain ground then fill in lube oil through the opening of oil dipstick When checking oil level only screw the dipstick into the opening It is very important to pay attention to lube oil quality because it will affect the performance reliability of the engine If using inferior lube oil or lube oil with impurity or not changing lube oil at fixed time it will cause the pisto...

Page 18: ...e complete dry before install again in the machi ne a Open type A 1 Untight the screw from the cover A 2 Remove the cover A 3 Remove the Air filter element A 4 Clean or replace the air filter element A 5 Place the air filter element again in its original position A 6 Tight all screw that fix the air element A 7 Place the cover of the air filter and tight the screw b Silent type B 1 Remove the cove...

Page 19: ...3 Checking and operating the engine 3 3 1 Checking lube oil level Check lube oil level prior to each starting If the engine works under lack of lube oil oil temperature will rise quickly and the engine will be clipped If the engine works under enough lube oil it is very easy to make lube oil burn resulting in speed increasingly to damage the engine Hence it is very important to ensure that oil lev...

Page 20: ...o point 3 2 5 in order to purge the air NOTE 2 Be sure that the circuit or leakage breaker is set in the off position otherwise the machine can be damage NOTE 3 Do not adjust fuel quantity controller or speed limiter having adjusted before delivery Otherwise the performance of the engine will be affected 3 4 2 2 Electric start a Insert the key to OFF position b Turn the key to START position clock...

Page 21: ...es running the machine move the circuit or thermal breaker to the on upeer position f You machine is ready to be used NOTE 1 If after 3 or 4 attempts the engine does not starts means that there is air in the fuel circuit please refer to point 3 2 5 in order to purge the air NOTE 2 Be sure that the circuit or leakage breaker is set in the off postion otherwise the machine can be damage NOTE 3 Do no...

Page 22: ... off position Means that overload has occurred In that case reduce the load and turn the 30mA meakage breaker to the On or upper position No need to restart the generator NOTE 1 Do not start more than two machines in the same time Only start them one by one NOTE 2 Do not use floodlights with other machines meanwhile 3 6 Stopping the generator a Before stopping the generator stop any machine connec...

Page 23: ...load under thermal breaker The LED display is giving information of the voltage running hours frequency LED4 The main feature of this display is the protection of the overload over the measurement of the current Once the display is receiving power will show the different information of the generator performance By pressing the MODE key will display the information according Voltage current Power a...

Page 24: ...t three time and them every 100 hours Please do not through the oil to normal rubbish can deposit the used oil in the appropite oil bin Interval for changin the lube oil OPEN TYPE GENERATOR a Place a vessel bellow the oil drain plug b Open the oil dipstick c Remove the oil drain plug d Let the oil complete flow out of the engine e Remove prime oil filter f Clean the prime oil filter with a brush a...

Page 25: ... 1 of this user manual j Check oil level of the engine to do so check mark on the oil dipstick Do not need to tight the oil dipstick to check level k Tight oil dipstick Be sure the o ring is not damage 4 1 2 Change clean the element of air cleaner Change or clean the air filter element at the metion period time in enviroments dusties or with high humidity is recomended to perform this maintenance ...

Page 26: ... Remove the metal cover on the canopy b Remove the screw on the outside of the air filter cover c Remove the screw on the filter element d Remove the filter element e Clean or replace according the maintenance scheudle f Never clean the filter element with detergent g Be sure the air filter element is dry enought before place again in the engine h Tight the screw on the air filter element i Place ...

Page 27: ...e that goes from the fuel tank to the engine a Remove the metal brackets from the hose on the injection valve side in order to drain the fuel in the tank b Drain the fuel in the fuel tank c Remove the metal brackets from the hose on both side of the filter d Remove the fuel filter e Place the new fuel filter and pay attention to the arrow shown on the filter as this filters must be install in the ...

Page 28: ...t must be over 13V If voltage is lower than 12V please proceed to recharge the battery with an external battery charger In order not to run out of battery we recommend to perform at least one start up per week during 30 minutes If the generator is not going to be used for longer period please desconect the battery from the terminal on the battery The battery include in the generator is a maintenan...

Page 29: ...o start of the engine Causes Remedies No output of generator Voltage too low Insufficient fuel Air in fuel circuit No spray on injector or a little quantity Speed control rod not at RUN position Check lube oil lever Dirty on the nozzle No electricity in battery Not turn on the switch Worse contact of the socket Not reach rated speed of the engine Not reach rated speed of the engine Check AVR 1 lac...

Page 30: ... GUARANTEE This generators are guaranteed for any failure or defect of fabrica tion for a period of 1 year or 1000 hours Non respect of the instructions in this user manual will avoid the guarantee 8 NOTES ...

Page 31: ......

Page 32: ...MADE UNDER LICENSE OF HYUNDAI CORP SEOUL KOREA by ...

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