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3

SAFETY INFORMATION

• Installation

GUARDS AND GUARDING

Interfacing of Equipment. When two or more pieces of equipment are 

interfaced, special attention shall be given to the interfaced area to 

ensure the presence of adequate guarding and safety devices.

Guarding Exceptions

. Whenever conditions prevail that would 

require guarding under these standards, but such guarding would 

render the conveyor unusable, prominent warning means shall be 

provided in the area or on the equipment in lieu of guarding.

Guarded by Location or Position.

 Where necessary for the 

protection of employees from hazards, all exposed moving machinery 

parts that present a hazard to employees at their work station shall 

be mechanically or electrically guarded, or guarded by location or 

position.

• 

Remoteness from frequent presence of public or employed 

personnel shall constitute guarding by location.

• 

When a conveyor passes over a walkway, roadway, or work 

station, it is considered guarded solely by location or position 

if all moving parts are at least 8 ft. (2.44 m) above the floor or 

walking surface or are otherwise located so that the employee 

cannot inadvertently come in contact with hazardous moving 

parts.

• 

Although overhead conveyors may be guarded by location, spill 

guards, pan guards, or equivalent shall be provided if the product 

may fall off the conveyor for any reason and if personnel would 

be endangered.

HEADROOM

• 

When conveyors are installed above exit passageways, aisles, 

or corridors, there shall be provided a minimum clearance of 6 

ft. 8 in. (2.032 m) measured vertically from the floor or walking 

surface to the lowest part of the conveyor or guards.

• 

Where system function will be impaired by providing the 

minimum clearance of 6 ft. 8 in. (2.032 m) through an emergency 

clearance, alternate passageways shall be provided.

• 

It is permissible to allow passage under conveyors with less 

than 6 ft. 8 in. (2.032 m) clearance from the floor for other than 

emergency exits if a suitable warning indicates low headroom.

• Operation

A)  Only trained employees shall be permitted to operate conveyors. 

Training shall include instruction in operation under normal conditions 

and emergency situations.

B)  Where employee safety is dependent upon stopping and/or 

starting devices, they shall be kept free of obstructions to permit 

ready access.

C)  The area around loading and unloading points shall be kept clear 

of obstructions which could endanger personnel.

D)  No person shall ride the load-carrying element of a conveyor 

under any circumstances unless that person is specifically authorized 

by the owner or employer to do so. Under those circumstances, such 

employee shall only ride a conveyor which incorporates within its 

supporting structure platforms or control stations specifically designed 

for carrying personnel. Under no circumstances shall any person ride 

on any element of a vertical conveyor. 

E)  Personnel working on or near a conveyor shall be instructed as to 

the location and operation of pertinent stopping devices.

F)  A conveyor shall be used to transport only material it is capable 

of handling safely.

G)  Under no circumstances shall the safety characteristics of the 

conveyor be altered if such alterations would endanger personnel.

H)  Routine inspections and preventive and corrective maintenance 

programs shall be conducted to ensure that all safety features and 

devices are retained and function properly.

I)  Personnel should be alerted to the potential hazard of entanglement 

in conveyors caused by items such as long hair, loose clothing, and 

jewelry.

J)  Conveyors shall not be maintained or serviced while in operation 

unless proper maintenance or service requires the conveyor to be in 

motion. In this case, personnel shall be made aware of the hazards 

and how the task may be safely accomplished.

K)  Owners of conveyor should ensure proper safety labels are affixed 

to the conveyor warning of particular hazards involved in operation of 

their conveyors.

• Maintenance

• 

 All maintenance, including lubrication and adjustments, shall be 

performed only by qualified and trained personnel.

• 

It is important that a maintenance program be established 

to ensure that all conveyor components are maintained in a 

condition which does not constitute a hazard to personnel.

• 

When a conveyor is stopped for maintenance purposes, starting 

devices or powered accessories shall be locked or tagged out 

in accordance with a formalized procedure designed to protect 

all persons or groups involved with the conveyor against an 

unexpected start.

• 

Replace all safety devices and guards before starting equipment 

for normal operation.

• 

Whenever practical, DO NOT lubricate conveyors while they are 

in motion. Only trained personnel who are aware of the hazard of 

the conveyor in motion shall be allowed to lubricate.

Safety Guards

Maintain all guards and safety devices IN POSITION and IN SAFE 

REPAIR.

Safety Labels

In an effort to reduce the possibility of injury to personnel working 

around HYTROL conveying equipment, safety labels are placed at 

various points on the equipment to alert them of potential hazards. 

Please check equipment and note all safety labels. Make certain 

your personnel are alerted to and obey these warnings. See Safety 

Manual for examples of warning labels.

CAUTION!

  Because of the many moving parts on the conveyor, all personnel 

in the area of the conveyor need to be warned that the conveyor is about to 

be started.

REMEMBER

 Do not remove, reuse, or modify material handling equipment 

for any purpose other than its original intended use.

Summary of Contents for SBC

Page 1: ...GRAY IMPORTANT DO NOT DESTROY IMPORTANTE NO DESTRUIR Manual de Instalación y Mantenimiento con Información sobre Seguridad y Lista de Refacciones LAS REFACCIONES RECOMENDADAS SE RESALTAN EN GRIS Effective September 2020 Bulletin 736 Model SBC HYTROL Jonesboro Arkansas Copyright 1947 2020 Hytrol All rights reserved ...

Page 2: ... follow the instructions provided in this manual Receiving and Uncrating 1 Check the number of items received against the bill of lading 2 Examine condition of equipment to determine if any damage occurred during shipment 3 Move all crates to area of installation 4 Remove crating and check for optional equipment that may be fastened to the conveyor Make sure these parts or any foreign pieces are r...

Page 3: ... which incorporates within its supporting structure platforms or control stations specifically designed for carrying personnel Under no circumstances shall any person ride on any element of a vertical conveyor E Personnel working on or near a conveyor shall be instructed as to the location and operation of pertinent stopping devices F A conveyor shall be used to transport only material it is capab...

Page 4: ...For safety information concerning conveyors mounted overhead refer to Installation Safety Precautions on Page 3 INSTALLATION FLOW FLUJO DRIVE OUTSIDE UNIDAD MOTRIZ AL EXTERIOR 45 CURVES CURVAS DE 45 RIGHT HAND DE MANO DERECHA LEFT HAND DE MANO IZQUIERDA DRIVE OUTSIDE UNIDAD MOTRIZ AL EXTERIOR DRIVE OUTSIDE UNIDAD MOTRIZ AL EXTERIOR FLOW FLUJO 60 CURVES CURVAS DE 60 FLOW FLUJO 90 CURVES CURVAS DE 9...

Page 5: ...ch has been stopped because of an emergency an inspection of the conveyor shall be made and the cause of the stoppage determined The starting device shall be locked out before any attempt is made to remove the cause of stoppage unless operation is necessary to determine the cause or to safely remove the stoppage Refer to ANSI Z244 1 1982 American National Standard for Personnel Protection Lockout ...

Page 6: ...to De Polea Interno Drive Pulley Polea Motriz Bearing Mounting Bolts Tornillos De Montaje Del Rodamiento Set Screws Tornillos De Adjuste Drive Pulley Polea Motriz Drive Pulley Polea Motriz Take Up Bolt Tornillo Tensor Take Up Bolt Tornillo Tensor Take Up Bolt Tornillo Tensor Bearing Plate Mounting Bolt Tornillos De Montaje De Placa Del Rodamiento Take Up Bolt Tornillo Tensor Outside Side Channel C...

Page 7: ... Motor or reducer overheating 1 Conveyor is overloaded 2 Low voltage to motor 3 Low lubricant level in reducer 1 Check capacity of conveyor and reduce load to recommended level 2 Have electrician check and correct as necessary 3 Relubricate per manufacturer s recommendations Damage to belt 1 Belt too tight 2 Overload condition 3 Belt Guard cutting belt 4 Defective roller bearing on belt guide asse...

Page 8: ...8 Model SBC 90 Parts Drawing Diagrama de piezas del modelo SBC 90 5 29 12 39 35 23 24 10 8 34 43 36 9 6 27 19 7 18 33 4 8 11 45 31 39 9 43 42 22 41 38 32 25 23 1 26 44 28 41 27 7 34 8 19 36 33 ...

Page 9: ...er Assembly LH Not Shown 41 Tail Pulley 42 Drive Pulley 43 Inside Channel Weld 44 Bearing Pedestal Weld LH 45 Torque Arm Weld Ref DESCRIPTION 1 Bearing Cast Iron 4 Bolt 2 A C Varied Speed 3 3 8 16 X 3 Hex Bolt 4 3 8 16 X 3 Hex head Cap Screw 5 3 8 16 NC2B Hex Locknut Nylon Insert 6 3 8 Flat Steel Washer 7 Belt Guide Bottom Plate LH 8 Belt Guide Guide Weld 9 Type A Inside Groove Weld 10 Outside Lex...

Page 10: ... SBC 60 Parts Drawing Diagrama de piezas del modelo SBC 60 8 26 10 23 25 35 21 43 37 9 24 45 40 12 31 13 47 6 4 30 7 29 46 41 35 12 47 33 8 44 27 24 41 9 40 43 26 8 45 34 31 25 1 26 44 28 41 27 7 34 8 19 36 33 ...

Page 11: ...er Support Leg 20 Bed Brace LH 21 Belt Guide Top Plate 22 Lower Outside Cover Plate 23 Upper Outside Cover Plate 24 Slider Plate Ref DESCRIPTION 25 Bottom Plate 26 Bed Brace End LH 27 Bed Brace End RH 28 Bearing Spacer 4 BOLT 29 Attachment Angle 30 Angle 31 Torque Arm Channel 32 Bearing Channel Drive 33 Shaft Guard Half 34 Shaft Guard Half 35 End Guard Angle 36 End Guard Plate 37 VSC Drive Powerfl...

Page 12: ...45 Parts Drawing Diagrama de piezas del modelo SBC 45 13 30 22 18 19 24 6 7 28 9 10 8 16 14 29 23 20 21 19 26 17 22 1 3 5 2 4 25 13 28 11 12 22 18 27 15 24 30 29 23 26 17 22 24 30 29 1 26 44 28 41 27 7 34 8 19 36 33 ...

Page 13: ...20 Bed Brace LH 21 Belt Guide Top Plate 22 Lower Outside Cover Plate 23 Upper Outside Cover Plate 24 Slider Plate Ref DESCRIPTION 25 Bottom Plate 26 Bed Brace End LH 27 Bed Brace End RH 28 Bearing Spacer 4 Bolt 29 Attachment Angle 30 Angle 31 Torque Arm Channel 32 Bearing Channel Drive 33 Shaft Guard Half 2 5 8 34 Shaft Guard Half 3 35 End Guard Angle 36 End Guard Plate 37 VSC Drive Powerflex 520 ...

Page 14: ...onan en el manual Recepción y desembalaje 1 Compare la cantidad de elementos recibidos con el reconocimiento del embarque 2 Examine el estado de los equipos para determinar si ocurrieron daños durante el envío 3 Mueva todas las cajas de embarque al área de instalación 4 Saque todas las cajas de embarque y revise si hay equipos opcionales que puedan estar fijados al transportador Asegúrese de retir...

Page 15: ...e soporte plataformas o estaciones de control específicamente diseñadas para llevar personal Bajo ninguna circunstancia una persona debe subirse a algún elemento de un transportador vertical E El personal que trabaja sobre o cerca de un transportador debe ser instruido sobre la ubicación y la operación de dispositivos de detención pertinentes F Un transportador se debe usar solo para transportar m...

Page 16: ... varilla del soporte colgante a techo debe colocarse a una distancia mínima de 3 pulg 76 2 mm del canal interior Consulte la sección Precauciones de seguridad de la instalación en la página 15 para obtener información de seguridad relacionada con los transportadores montados elevados INSTALACIÓN FLOW FLUJO DRIVE OUTSIDE UNIDAD MOTRIZ AL EXTERIOR 45 CURVES CURVAS DE 45 RIGHT HAND DE MANO DERECHA LE...

Page 17: ...a emergencia se deberá realizar una inspección del transportador y se deberá determinar la causa de la detención Se deberá bloquear el dispositivo de arranque antes de realizar algún intento de retirar la causa de la detención a menos que el funcionamiento sea necesario para determinar la causa o para retirar de manera segura la causa de la detención Consulte la norma ANSI Z244 1 1982 American Nat...

Page 18: ...o De Polea Interno Drive Pulley Polea Motriz Bearing Mounting Bolts Tornillos De Montaje Del Rodamiento Set Screws Tornillos De Adjuste Drive Pulley Polea Motriz Drive Pulley Polea Motriz Take Up Bolt Tornillo Tensor Take Up Bolt Tornillo Tensor Take Up Bolt Tornillo Tensor Bearing Plate Mounting Bolt Tornillos De Montaje De Placa Del Rodamiento Take Up Bolt Tornillo Tensor Outside Side Channel Ca...

Page 19: ...Revise la capacidad del transportador y reduzca la carga al nivel recomendado 2 Disponga que un electricista realice una revisión y corrección según sea necesario 3 Vuelva a lubricar de acuerdo con las recomendaciones del fabricante La correa tiene daños 1 La correa está demasiado apretada 2 Hay una condición de sobrecarga 3 La protección de la correa está cortando la correa 4 Hay un cojinete de r...

Page 20: ...ck Temperature Revisar la Temperatura Check Mounting Bolts Revisar los Tornillos de Montaje Reducer Reductor Check Noise Revisar el Ruido Check Temperature Revisar la Temperatura Check Oil Level Revisar el Nivel de Aceite Belt Correa Check Tension Revisar la Tensión Check Wear and Tear Revisar el Desgaste Normal Check Bearings on Belt Guides Making Contact Revisar que los cojinetes en las guías de...

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