Hytorc VERSA 1 User Manual Download Page 6

 

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HYTORC Nederland  BV   

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HYTORC Benelux BVBA  

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ENG-versa- User manual.docx 

Version 2.5 / Mar-16 

  6 

 

4. 

INTRODUCTION 

 

The VERSA-series is a low clearance torque wrench, specially designed for applications with 
limited clearance above the nut or bolt head. The small radius of the ratchet link needs little 
space and the long neck can also reach deep-lying nuts. 
 
To tighten or loosen nuts with sockets, HYTORC has different tools with square drive, such as 
the Avanti, MXT and EDGE. 

 
 
 

5. 

BEFORE USE 

 

All HYTORC products have been tested and are ready for use at delivery. In some cases, you 
need to fill the supplied hydraulic oil in the pump unit before use.   
 
The system accuracy of your HYTORC tool is within ± 3%. This accuracy can be certified 
through calibration by our own calibration system. All new tools are delivered with a calibration 
certificate.  
 
A HYTORC torque tool is only complete with a hydraulic pump and a high-pressure twin hose. 
To assure a safe and good operation of your equipment it is necessary to operate correctly 
and maintain regularly 
 
 
 

6. 

CONNECTING THE HYDRAULIC PUMP UNIT 

 

Important 

 

  Before use you have to fill the HYTORC pump units with, the separate delivered, hydraulic 

oil (if it is not already done prior to delivery). 

  If you operate your HYTORC torque tool with another pump brand, please note the 

restricted pressure of 700 BAR maximum 

 
 

6.1 

Before use 

– Check pumps 

 
Air driven pump units 

  Use at least an 

¾” air hose and ½” couplers. The working pressure is 6-10 BAR. During 

running the air pressure is not allowed to drop under 4,5 BAR. 

  Check the water separator by opening the drain.   

  Check if the oil level in the lubricator is sufficient. And check during running if the lubricator 

drops the subscribed drops of oil, approximately 4-6 drops per minute for most pumps. 

 
Electrical driven pump units 

  Assure yourself of using the right voltage according the pump specifications. You find 

these on the pump cover or electrical box.  

  Beware of overvoltage and undervoltage! (too long or too thin extension cable will cause a 

voltage decrease). 

  Use the hydraulic pomp only if the green/yellow grounding cables are connected. 

  If needed, use an 2,5 mm²  electrical extension cable, unreel the cable wince completely.  

 

Summary of Contents for VERSA 1

Page 1: ...USER MANUAL VERSA series Model 1 Model 2...

Page 2: ...NG OF TORQUE VALUE BOLT LOAD 8 8 USE OF THE LOW CLEARANCE WRENCH 9 8 1 CHANGE THE RATCHETS 9 8 1 1 Versa Model 1 9 8 1 2 Versa Model 2 10 8 2 ROTATING DIRECTION 10 8 3 REACTION POINT 10 8 4 TO TIGHTEN...

Page 3: ...Instructions to your employees within your organization by a HYTORC specialist Free annual inspection of your HYTORC equipment 24 hour service When you need help abroad No problem We help you HYTORC...

Page 4: ...C equipment with care For top performance inspect tools power pack and accessories for visual damage frequently and always prior to use Always follow instruction for proper tool and pump maintenance R...

Page 5: ...n that are the correct size and fully engage the nut Hidden flaws however remain a possibility that could cause breakage so stay clear of sockets during operation Do not use other equipment to enhance...

Page 6: ...ssure twin hose To assure a safe and good operation of your equipment it is necessary to operate correctly and maintain regularly 6 CONNECTING THE HYDRAULIC PUMP UNIT Important Before use you have to...

Page 7: ...rs The different types cannot be connected between each other IMPORTANT You cannot connect 2 or 4 hoses to each other If necessary you can connect 3 or 5 hoses Use always an odd number of hoses Push t...

Page 8: ...in BAR right or PSI left 2 Turn the wing nut on the tank cover of the pomp unit completely leftwards upwards If a locking knob exists please release this one first 3 Put the torque tool somewhere on t...

Page 9: ...y size has its own ratchet Before you change the ratchet run the pump unit connected to the hydraulic cylinder to retract the pistons to start position Change the ratchet as follows 8 1 1 Versa Model...

Page 10: ...rt the link pin to secure both parts 8 2 Rotating direction For tightening simply engage the nut with the right side of the link facing down For loosening the left side of the link faces down The dire...

Page 11: ...rther until the tool automatically resets itself Releasing the remote control button will retract the cylinder The tool will automatically reset itself and the operator will hear a click Push the butt...

Page 12: ...female couplers are interchanged The tool is running slower than usually adjust pump pressure to 700 BAR and shut off the pump when the start button is pressed the pressure drops quickly to about 100...

Page 13: ...ded When gauge is getting filled with hydraulic oil this is also an indication of internal leakage After each time the tool is used clean it and check the grease inside the tool 10 2 Small maintenance...

Page 14: ...02 05 LC 04 05 LC 08 05 LC 20 05 11 Side Plate Left LC 02 52L LC 04 52L LC 08 52L LC 20 52L 12 Side Plate Right LC 02 52R LC 04 52R LC 08 52R LC 20 52R 13 Drive Plate LC 02 35 LC 04 35 LC 08 35 LC 20...

Page 15: ...13 VERSA 14 13 VERSA 20 13 VERSA 30 13 8 LINK PIN RETAINER VERSA 01 12 ST 02 19 ST 04 19 ST 08 19 VERSA 14 12 VERSA 20 12 VERSA 30 12 9 LINK PIN WITH RING VERSA 01 10 XLCT 02 10 XLCT 04 10 XLCT 08 10...

Page 16: ...CREW VERSA 01 38 VERSA 02 38 VERSA 04 38 VERSA 08 38 VERSA 14 38 VERSA 20 38 VERSA 30 38 9A SIDE PLATE SCREW TOP VERSA 01 51 VERSA 02 51 VERSA 04 51 VERSA 08 51 VERSA 14 51 VERSA 20 51 VERSA 30 51 9B...

Page 17: ...GHT SLIM VERSA 02 52R SLIM VERSA 04 52R SLIM VERSA 08 52R SLIM 2 SIDE PLATE LEFT SLIM VERSA 02 52L SLIM VERSA 04 52L SLIM VERSA 08 52L SLIM 3 DRIVE PLATE SLIM VERSA 02 35 SLIM VERSA 04 35 SLIM VERSA 0...

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